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A-B Remote I/O Communication Interface Module How to Identify Module Functions

The module has

– Labels that identify the AutoMax DCSNet scanner and remote I/O

– A 4-character scrolling display (XXXX)

– 3 LEDs labelled NET, CLX, and OK to indicate www.cniacs.com network status, connection to the ControlLogix processor, and its own internal status

– A 9-pin D-type connector for connection to a DCS or remote I/O network

– Switches on the top of the module to set the mode of operation, number of drop-downs, and depth of drop-downs

Switches to set network type and node address

The switches on the top of the module must be used to set the network type, dropdown number, and dropdown depth before installing the module.

The two switches on the left set the dropdown depth and the two switches on the right set the dropdown number.

The following table shows how to set the switches for each mode of operation.

For example, to configure the 56AMXN/B as a DCS slave with a dropdown number of 17 and a dropdown depth of 5. set the switches from left to right to 0. 5. 1. and 7.

Any other setting is invalid and causes the module to enter the Fingerwheel Test mode. In Fingerwheel Test mode, the display shows the current switch settings.

It will not exit the thumbwheel test mode until power is removed.

In the Thumb Wheel Test Mode, the 56AMXN/B initially displays ‘Thumb Test Mode’ on the 4-character display, the

The display switch is set for 5 seconds, then the display resumes showing ‘Thumb Test Mode’.

For DCS slave operation, if the air drop number and air drop depth are individually valid but combined produce an invalid melt

If the drop number and drop depth are valid individually, but the combination produces an invalid drop number (e.g., drop number 55.), the module will display the drop number in the 4-character display,

then the module will display an error message on the 4-character display, but will not enter the thumbwheel test mode.

but will not enter the thumbwheel test mode.

Determining Module Slot Location

The following figure shows the slot numbering for a 4-slot chassis. Slot 0 is the first slot

Always the leftmost slot in the rack (first slot to the right of the power supply).

You can use any size ControlLogix chassis and install modules in any slot.

You can also install multiple 56AMXN/B modules in the same chassis. The number of modules the power supply can hold (i.e., the power supply’s rating).

Installing or Removing Modules When the Power Supply is Connected

56AMXN hardware versions prior to O-57677-1 do not support the removal and insertion of modules while powered on.

Hardware versions can be identified by looking for a sticker with part number

O-57677-1 or later stickers (near the serial number – you do not need to disassemble the 56AMXN module.

(You do not need to disassemble the 56AMXN to find the sticker). Modules without stickers are hardware version O-57677 and do not support removal and insertion while powered on.

For modules with hardware version O-57677-1 and above, you can install or remove the module with the chassis powered on if the following precautions are followed.

How does the A-B Communication Module communicate with serial devices?

SCANport Data Link

A data link is a pointer used by some SCANport devices to transmit information to a drive.

The data link allows parameter values to be written when sending logical commands and references to the drive. The data link also allows parameter values to be read when reading logic status and feedback.

SCANport devices that support this feature have a set of parameters for data link configuration.

These are called the ‘data link input’ and ‘data link output’ parameters.

The Datalink feature is enabled by setting the correct switch on the communication module SW3 to ‘Enable’ and configuring the ‘Datalink Input’ and ‘Datalink Output’ parameters in the SCANport device.

Each datalink consists of two 16-bit input words and two 16-bit output words.

By setting the two ‘Datalink In’ (data link input) and ‘Datalink Out’ (data link output) parameters in the SCANport device

Set the two ‘Datalink In’ parameters for this data link to the desired target parameters.

Similarly, by setting the two ‘Datalink Out’ parameters, each of the two output words can be configured to Similarly, the

Each of the two output words can be configured by setting the two ‘Data Link Output’ parameters for that Datalink.

Each Datalink switch on SW3 enables or disables one Datalink.

If a Datalink is enabled, the parameter values set www.cniacs.com in the ‘Data Link Output’ parameter will be transmitted to the communication module.

The parameter values set in the parameter will be transmitted to the communications module, and the data sent by the communications module for that datalink will be transferred to the parameters set in the ‘Data Link Output’ parameter.

If the data link is enabled, the parameter values set in the ‘Datalink Out’ parameter will be transferred to the communication module.

and the data sent by the communication module for the data link will be transmitted to the ‘Datalink In’ parameter.

If the data link is not enabled If the data link is not enabled, the data transmitted to the SCANport device for this data link will be zero.

The data transmitted to the SCANport device will be zero and the communication module will ignore any data sent by the SCANport device.

The communication module will ignore any data sent by the SCANport device.

Kollmorgen SERVOSTAR® 600 Amplifier

AMPLIFIER SPECIFICATIONS Amplifier Specifications:

Electrical Characteristics

– Closed-loop speed bandwidth up to 400 Hz

– Motor current ripple frequency 16 kHz

– Switching frequency: 8 kHz

– Long-term speed regulation (0.01%)

– Position loop update rate 250 µs (4 kHz)

– Speed loop update rate 250 µs (4 kHz)

– Commutation update rate 62.5 µs (16 kHz)

– SVM Current loop update rate 62.5 µs (16 kHz)

Fault protection

– Output phase-to-phase and phase-to-ground short circuit protection

– Overvoltage protection

– Undervoltage protection

– Over-temperature (motor and amplifier)

– Overspeed

– Overcurrent

– Feedback loss

– Foldback

– Loss of power supply

– Excessive position error

Environmental

– Operating range

– Ambient temperature 0 to 45°C www.cniacs.com (derated to 55°C above ambient)

– Storage temperature -25°C to 55°C

– Humidity (non-condensing) 85% maximum

Speed loop compensation

– PI Plus controller (PDFF format) or PI controller

– Field adjustable and digitally repeatable

Position loop compensation

– Proportional loop with feed forward

Analogue Inputs/Outputs

– 2 configurable inputs: ±10V, 12 and 14 bit resolution

– 2 configurable outputs: ±10V, 10-bit resolution

Digital Inputs/Outputs

– 4 Configurable Inputs: 24 Volt, PLC Compatible

– 2 Configurable Outputs: 24V (open collector), PLC compatible

– Remote Enable Input: 24 Volt, PLC Compatible

Drive Status Relay (BTB/RTO)

– Contact Closure, 0.5 Amp Rating, 24 Volt

Pulse or Master/Slave Inputs

– Pulse command: pulse/direction or quadrature encoder format

– RS-485 Receiver

– Up to 16 slave amplifiers can be connected

– Input ratios configurable

User position feedback (encoder-equivalent output port)

– Configurable as encoder equivalent (ROD) or SSI format

– Encoder Equivalent (ROD): A quad B with marker (zero) pulses, RS-485 Driver

– SSI (Serial Synchronisation Interface): 1.5 Mhz maximum clock frequency, RS-485 driver

– Programmable Resolution

Kollmorgen GOLDLINE™ BH/MH Series

Kollmorgen GOLDLINE™ BH/MH Series

– 0.52 to 69 lb-ft (0.7 to 93 Nm)

– 70.0 to 190 mm (2.76 to 7.5 in.) square frame

– Resolution feedback

– Speed up to 7500 RPM

– 400/480 VAC, 565/680 VDC bus voltage ratings

Kollmorgen GOLDLINE BH/MH Servomotors continue the Kollmorgen tradition of high performance motors.

Designed around the classic, industry-standard www.cniacs.com Kollmorgen GOLDLINE series, the BH/MH motors are built with the highest-energy rare earth motors available.

Featuring the highest energy rare-earth NdFeB magnets and superior heat dissipation design, they provide excellent sustained and peak torque performance in a compact package.

The servo motors utilise patented IPM (Internal Permanent Magnet) design technology to achieve excellent torque-to-inertia and torque-per-volume ratios.

The BH/MH series servomotors are available in 5 frame sizes with 3 stack lengths per frame, and the BH/MH series has multiple windings per stack to meet a wide range of applications.

BH Series (Low Inertia)

The BH series has an extremely low rotor inertia for optimum performance in applications requiring rapid acceleration and deceleration.The IPM magnetic design provides extremely high torque density and torque/inertia ratio.

When coupled with SERVOSTAR®600 series amplifiers, the speed/torque range is the widest in the industry.

MH Series (Medium Inertia)

The MH series is an extension of the BH series. With seven times the inertia of the BH series, this series of motors offers superior performance for systems with compatible loads or large inertia mismatches.

Features: BH or MH Series

– Compact (high torque/volume ratio)

– Standard speed of 7500 RPM

– IPM (Internal Permanent Magnet) design with small tooth slots

– CE compliant and UL listed

– Rugged resolver feedback

– Built-in thermostat

– Rear shaft extension for additional feedback devices

– Class H insulation system

– Rotatable CE connectors standard on 12x, 22x and 42x racks

– Junction box as standard for 62x and 82x racks

Foxboro™ DCS Field Control Processor 280 (FCP280) Feature Profile

The EcoStruxure™ Foxboro™ DCS Field Control Processor 280 (FCP280) is a distributed, optionally fault-tolerant, field-installable controller module.

The FCP280 performs regulation, logic, timing, and sequence control with connected Foxboro DCS Fieldbus Modules (FBMs).

It also performs data acquisition, alarm detection, and notification.The FCP280. through a chassis-mounted network adapter, is

connects to the Foxboro DCS control network with standard fibre optic or 100 Mbps copper cable (see figure below).

The FCP280 requires Foxboro DCS Control Core Services Software v9.0 or higher.

A system with the FCP280 and this software is called an EcoStruxure Foxboro DCS Process Automation System.

Function

– Performs regulation, logic, timing, and sequence control with connected Foxboro DCS Fieldbus Modules (FBMs)

Foxboro DCS Fieldbus Module (FBM)

– Performs data acquisition, alarm detection and notification

– Supports up to 128 compact or standard 200 series FBMs, 128 100 series FBMs, or up to 128 100 series FBMs

or a combination of up to 128 100 Series FBMs and 200 Series FBMs,

No fieldbus communication module required (up to 64 100-series FBMs per fieldbus allowed)

(up to 64 100-series FBMs per fieldbus per PIO bus/substrate port)

– Supports fieldbus expansion without fieldbus expansion modules

– Supports self-hosted mode, allowing the FCP280 to boot itself up with an active control database even in the absence of a host workstation.

Even if the host workstation is not online, the FCP280 can start up with a valid control database. However, the control functions cannot be edited.

– Provides unique, patented fault-tolerant operation using two control modules, which greatly improves reliability compared to other process controllers.

– Provides an online image upgrade (OLUG) of the fault tolerant FCP280.

– Enhanced Online Image Upgrade (EOLUG) of the Fault Tolerant FCP280 can be performed while the process is running.

This form of upgrade helps to prevent any significant impact on the local control process.

– Provides CP overload protection to notify the operator when the FCP280 is reaching its performance limits

– Liquid crystal display (LCD) shows letter errors as well as real-time roles and statuses

– Connects to the Foxboro DCS control network via standard fibre optic or copper 100 Mbps Ethernet cable

– Rugged die-cast aluminium enclosure for installation in unventilated field cabinets

– Operates in G3 rated harsh environments

– CE certified for field installation in cabinets

– Each fieldbus port on the standard FCP280 baseboard supports a dedicated 2 Mbps or 268 Kbps HDLC fieldbus port

– Provides control capability for a variety of process applications using versatile control algorithms and a variety of FBMs

– Supports time synchronisation using optional external time from GPS satellites

– Supports time synchronisation using optional external time from GPS satellites Using soft letter blocks, the FCP280 can be configured via pushbuttons on the panel.

– Optional dual cable substrate allows use of separate cables for each ‘A’ and ‘B’ buses

Foxboro DCS Field Control Processor FCP280

The FCP280 performs regulation, logic, timing and sequence control, as well as data acquisition, alarm detection and alarm notification.

Acquisition, alarm detection and alarm notification. Process variables are controlled using time-proven algorithms (mathematical calculations that perform specific functions).

These algorithms are contained in functional control blocks that are configured by the field process engineer to implement the desired control strategy.

The versatility of the algorithms, combined with the variety of available FBMs, provides control capabilities suitable for a wide range of process applications.

From simple feedback and cascade loops to highly complex www.cniacs.com feed-forward, non-linear and complex characteristic control schemes, a variety of control strategies can be easily implemented.

The FCP280 also supports the following functions:

– Setting and reading FCP280 beacons via panel pushbuttons

– Function Block Alarm Enhancement:

Re-alarm on alarm priority change

Re-alarm on configurable time-delayed dead zones and suppress alarms based on time

– Optional UTC external time synchronisation

– Improved controller performance

– The optional self-hosted mode allows the FCP280 to boot up and run, executing configured control schemes using checkpoint files stored in flash memory.

This allows the FCP280 to start up with an efficient control database even if the host workstation is not present.

– Supports high-speed functions such as ladder logic, Motor Drive Actuator Controller (MDACT) and Distributed Proportional Integral Derivative Function (DPIDA)

Supported Devices

The FCP280 supports the following devices on the 2 Mbps fieldbus:

– All compact and standard 200 series FBMs, which support many types of intelligent field devices.

All compact and standard 200 series FBMs can support many types of intelligent field devices, including those on Foundation Fieldbus, PROFIBUS, HART, and DeviceNet networks.

– Foxboro DCS Field Device System Integrator (FDSI) Modules

– Intrinsically Safe I/O Subsystem (ISCM) – see Intrinsically Safe I/O Subsystem (PSS 31H-2Y6)

– DCS Migration Fieldbus Module for Siemens APACS+ Systems

– DCS Migration Fieldbus Module for Westinghouse WDPF® Systems

– DCS Fieldbus Migration Module for Fisher PROVOX® 20 Series Migration HART

– DCS Fieldbus Migration Module for Honeywell® TDC 2000 Systems (with standard backplane for HART use).

The FCP280 supports the following devices on a 268 Kbps fieldbus:

– 100 Series FBM

– SPECTRUM™ Migration Integrator

– SPEC 200™ Control Integrator

– SPEC 200 MICRO™ Control Integrator

– SPEC 200 CCM Control Integrator

Foxboro Gas Chromatographs are not supported.

Liquid Crystal Display (LCD)

The FCP280 has a liquid crystal display (LCD) on the panel that displays a variety of status and identification information, including

Status and identification information:

– The first line typically displays the letter number and role (Master/Shadow/Single) of the FCP280.

– The second line shows the FCP280’s part number, hardware revision information, date of manufacture, operating system version, and its status on the control network.

LED Indicators

The light-emitting diodes (LEDs) on the front of the FCP280 module provide a visual indication of the

– FCP280 operating status

– Transmit/receive communication activity on the four extended fieldbus channels (Fieldbus A and B on each channel) LEDs on copper or fibre optic network adapters provide visual indication of the following

– Internal and external power supply health status

– Communication activity with the control network A and B links and the FCP280

DS2020DACAG1 EX2100 Excitation Controller

The EX2100 Excitation Controller DS2020DACAG1. manufactured by General Electric, is a power module that

It is an AC to DC converter that is powered by 115 VAC. This model typically produces 125 VDC for the model it powers.

Product Description

The primary function of the DS2020DACAG1 www.cniacs.com is to convert alternating current (AC) power to direct current (DC) power on the DACA power module of the excitation controller.

When you use the DACA module, 115 volts alternating current (VAC) AC power is converted to 125 volts direct current (VDC) DC power.

If a larger power source is required to reliably operate the controller, two DACA modules can be connected to the exciter power distribution model.

The battery power supply and the DACA model will provide 125 VDC of redundant current to the EPDM.

The manual typically used to assist in the installation of this model is the GEH-6632 EX2100 User’s Guide, which outlines the operation of devices such as the DS2020DACAG1 model.

To power the controller, the power supply has a nominal voltage of 120 VAC and a maximum a RMS power supply of 10. As long as there is a DACA module connected to the controller you have chosen, this is the correct power supply for the controller.

IS200ATBAG1B Application Input/Output Terminal Block

The IS200ATBAG1B is an application input/output terminal block manufactured by GE Industrial Systems for use with Innovation Series drive assemblies.

Product Description.

The IS200ATBAG1B is a terminal block assembly manufactured for the GE Innovation Series.

Part of GE’s recent Innovation Series, this IS200ATBAG1B product includes a Windows 2000/XP based operator interface,

Ethernet and DCS communications and Cimplicity software. In particular, the IS200ATBAG1B has been modified by the inclusion of a single functional revision with a ‘B’ rating.

This board provides adequate backplane terminal block connections for all signals from the IS200CABP control plane assembly backplane board

Hardware Tips and Specifications

The overall functionality of the IS200ATBAG1B Application I/O Terminal Board consists of a variety of hardware specifications. The board provides a 60-bit terminal block for all J6 and J7 jumpers connected to the CABP board.

Before purchasing the IS200ATBAG1B www.cniacs.com it should be noted that there is no customisable hardware or manually removable jumpers for this product.

While this is still true, two different versions of this IS200ATBAG1B model exist; due to different pin assignments for connector J6

as well as a different connector J7 and a different pin assignment for the corresponding connector. The J7 connector for this IS200ATBAG1B model is rated at 50V and has a maximum value of 1A.

All J6 connectors associated with this IS200ATBAG1B board are rated at 225 V and 1 a maximum current, except for the following identifiable connectors:

CONA_NO J6 connector

CONA_NC J6 connector

CONA_C J6 connector

RLY1COM connector

RLY1NC connector

RLY1NO connector

RLY2COM connector

RLY2NC Connector

RLY2NO Connector

RLY3COM Connector

RLY3NC Connector

and RLY3NO connectors

In addition to the various connectors compatible with the I/O terminal boards for this application, a specialised breakdown of the individual part numbers for this product

can reveal a lot of pertinent information about the IS200ATBAG1B hardware. Firstly, the IS200ATBAG1B begins with the ‘IS200’ series label.

This label designates the product as a General Electric product manufactured at the Salem, Virginia plant.

This ‘IS200’ designation is followed by the familiar ‘ATBA’ functional acronym, which leads to the IS200ATBAG1B group number and PCB coating type.

The ‘G1’ version of this IS200ATBAG1B product designates it as a Group 1 series product with a common PCB coating.

The total delamination coverage of the normal PCB coating is not as comprehensive as popular alternative conformal PCB coatings, but results in a thicker overall substrate protection layer.

The final noteworthy detail gleaned from the IS200ATBAG1B part number is its single-function version.

The ‘B’ digit in the IS200ATBAG1B, located at the end of the part number, indicates a single-function revision of this terminal block with a ‘B’ rating.

A-B 1336 PLUS II Adjustable Frequency AC Drive

With drive power ratings ranging from 0.37 kW to 448 kW (0.5 hp to 600 hp), the

Providing a single solution for virtually all your speed control requirements. The common design of the entire product line, coupled with the same control interface features, equipment

The common design of the entire product line, coupled with the same control interface features, equipment communications, training and maintenance, provides significant advantages for your control needs.

Plus, the same control interface capabilities as Allen-Bradley SMC™ and SMP™ power products, 1305 drives, 1336 IMPACT™ and 1336 FORCE™ field oriented products.

1336 IMPACT™ and 1336 FORCE™ field-oriented control drives, which all use the same control interfaces and communication options.

You’ll gain significant advantages in system www.cniacs.com design, component integration, operator training, and maintenance.

Features

Protection Features

– Detection and tripping:

Undervoltage

Overvoltage

Drive overcurrent

Over temperature

External Signal

Drive Output Short Circuit

Ground fault

Loss of encoder

Temperature

Load loss

Single phase

– Overvoltage stall

– Overvoltage stall speed

– Six drive alarms

– Fault reset input

Function Description

Traverse Function

The 1336 PLUS II output frequency can be programmed to modulate around a set frequency. This can be achieved by setting three parameters to create an inertia compensated delta waveform

– Traverse Period, Maximum Traverse, and P Jump. In surface drive winding applications, the developed waveforms can be used in a traverse drive to electronically perform the traverse function.

The traverse actuator will move the yarn back and forth in a diamond pattern so that the yarn is evenly distributed over the surface of the tube. This pattern must be changed in order to prevent yarn build-up at the same points on the surface. This can be achieved by constantly

continuously changing the traverse speed in a cyclic manner over a specified speed range. Using inertia compensation, a series of distributed diamond patterns can be formed over the entire surface of the tube.

Start-up operation

For applications requiring unattended operation, the 1336 PLUS II can resume operation when power is restored after a power failure.

If the Power On Run feature is activated and the input power supply is disconnected, then when the power is restored

The drive will automatically restart and run at the current commanded speed if all the necessary signals (Enable, Auxiliary, No Stop and Start) are present.

4-20mA Current Loss Option

Many control systems will issue a 4-20mA control signal for the drive to use as a speed reference.

The drive will run at the lowest speed with the 4mA signal and at the highest speed with the 20mA signal.

The drive can also invert this signal to run the minimum speed at 20mA and the maximum speed at 4mA.

Since a minimum signal of 4mA is required, the drive must have a ‘fallback’ command in the event of signal loss (sensor failure or disconnection).

A-B Line Synchronisation Module Bulletin 1402 LSM

Products

The Bulletin 1402 Line Synchronisation Module (LSM) is designed to meet the needs of manufacturers of three-phase AC generators and power generation systems,

system integrators and users, or for applications where two three-phase systems need to be synchronised with each other.

The module provides the means for automatic synchronisation, load sharing and high-speed power system monitoring.

The Line Synchronisation Module (LSM) is a two-slot 1771 form factor module that fits into a standard Allen-Bradley 1771 I/O chassis.

It has three functions:

1. measures appropriate parameters from two three-phase systems and provides control and error signals for synchronised control of the engine governor.

2. provide an analogue output representing the ratio of the power supplied by the alternator to the alternator output rating;

To read an analogue input representing the ratio of the total system load to the total system capacity;

and provide an error signal to adjust the alternator for proper load sharing based on instantaneous load requirements.

3. act as a multi-function digital power monitor for the system.

These functions provide data and control signals that are transmitted to the PLC-5 through the 1771 backplane.

Synchronisation and Load Sharing Errors

In order to synchronise two three-phase systems without high transient energy transfer, the voltages, frequencies and phase differences of the two systems must match.

Kilowatt load sharing can be achieved by matching the ratio of the power system load to the system capacity to the ratio of the actual alternator power to the alternator power rating.

The LSM provides the following information so that the customer’s system can achieve the necessary control operations.

– Voltage matching error (in units of 0.05%)

– Frequency matching error or slip (in 0.01 Hz)

– Synchronising bus and reference bus phase matching error (in 1 degree)

– Load sharing error (scalar between 0.000 and 1.000)

– Synchronisation status

– Frequency within limits

– Voltage within limits

– Phase within limits

– Synchronisation mode conflict fault

– Phase rotation mismatch fault (3-phase synchronisation mode only)

– No reference bus voltage fault

– No synchronised bus voltage present fault

– Reference bus overvoltage fault

– Synchronous bus overvoltage fault

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