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Emerson DeltaV™ Controller Redundancy System Compatibility

Some of the events that can cause a switchover are:

•Hardware failure within the active controller

•Communications failure between the active controller and I/O

•Communications failure on both control network ports of the

active controller

•Removal of the active controller from the carrier

•User request initiated from Diagnostic Explorer

System Compatibility

M-series, S-series and SZ controllers are all supported on

DeltaV v12.3 and beyond. PK Controllers are supported on

DeltaV v14.3 and beyond. For detailed version compatibility

see the Prerequisites section below.

Redundant controller pairs must be of the same series. For

example, M-series and S-series controllers cannot be connected

together as a redundant pair.

Although an SX controller can operate as a standby controller to an

SQ active controller, it is recommended that both the active and

standby controllers be of the same hardware. The SQ may not have

sufficient memory or CPU capacity to accept the configuration that

runs in an SX controller. This applies for MX and MQ controllers as

well, only mix controller types as a temporary condition during a

hardware upgrade.

The MQ, MX, SQ, SX and PK Controllers are all capable of

redundancy. For more information on these controllers, refer to

the respective controller product data sheet.

SZ Controllers are also capable of redundancy. For more

information on this controller, refer to the DeltaV SIS Electronic

Marshalling or DeltaV SIS IS Electronic Marshalling product data sheets.

Emerson DeltaV™ Controller Redundancy Automatic commissioning

Automatic commissioning. The system automatically detects,

commissions, and downloads a standby controller so you can

safely replace a unit in the field. Redundancy can be added

online by simply installing a new 2-wide backplane with a

system power supply and MQ, MX, SQ, or SX controller on it.

The SZ controller carrier, or the Dual Universal Safety Carrier,

provides 2 slots for SZ controllers, so there is nothing to add

other than the additional SZ controller. The PK controller carrier

also provides 2 slots, so simply add an additional PK controller

to the existing carrier. The engineering database is updated

automatically, simply assign and download the controller

redundancy license to activate the standby controller, all with

no impact to your running process.

There are no dip-switches, jumpers or addresses to assign. The

standby controller is automatically assigned the appropriate

standby address and begins working, protecting your process.

Bumpless transition. DeltaV controllers are designed for a

bumpless transfer of control from the active controller to the

standby controller. During this time, output channels hold

their output states until the switchover is complete and control

modules begin executing. The control module uses signal status

to ensure all I/O channels are good before taking control action

on them, and all output signals are synchronized through I/O

readback features to ensure control calculations are based on

current output states.

Emerson DeltaV™ Controller Redundancy Benefits

Benefits

Uninterrupted control operation. By installing redundant

M-Series, S-Series and PK controllers, you can establish a

“safety net” to protect your process from unexpected controller

failures. The standby controller stands ready to maintain control

and process uptime in the face of hardware failures.

Online Upgrades. Installing redundant DeltaV controllers

enables you to perform online upgrades to your DeltaV system.

New firmware can be installed in the standby controller while

online without affecting operation. Once upgraded, the

standby is automatically configured and becomes available,

allowing a switchover to the new firmware without disrupting

the process. Once the switchover is complete, the original

active controller can then be upgraded. In addition, an MQ

controller can be upgraded online to an MX controller, and an

SQ controller can be upgraded online to an SX controller. This

ensures your system is always ready to expand as your control

strategy grows.

This ensures a bumpless transfer of control during the

switchover when using CHARM or DeltaV Classic I/O cards, with

or without Foundation™ fieldbus devices.

ABB AC800M and S800 IO Voting Units

Voting Units

The Voting Units SS822Z, SS823 and SS833 have been

specifically designed to be employed as a control

unit within a redundant power supply configuration. The output connections from two Power Supply

Units are connected to the Voting Unit. The Voting

Unit separates the redundant Power Supply Units, supervises the voltage supplied, and generates supervision signals to be connected to the power consumer.

Green LED’s, mounted on the front panel of the voting unit, provide a visual indication that the correct

output voltage is being delivered. Simultaneously

with the green LED illuminating, a voltage free contact closes the path to the corresponding “OK connector”. Voting Unit trip levels, are factory preset.

High Integrity

The AC 800M High Integrity and the connected S880

High Integrity I/O system (including field power)

shall be supplied from a SELV or PELV power supply

(e.g. SD83x) connected through the power voter

SS823. The SS823 Voting Unit has double overvoltage protection circuit, limiting the output voltage to

max 30 VDC. It is also able to detect both short and

open circuit in the voting element.

The SS822Z and SS823 units is also G3 compliant.

ABB AC800M and S800 IO Key Features

Key Features

• Simple DIN-rail mounting

• Class I Equipment, (when connected to Protective Earth, (PE))

• Over-voltage Category III for connection to primary main TN network

• Protective separation of secondary circuit from primary circuit

• Accepted for SELV and PELV applications

• The output of the units is protected against over

current (current limit) and over voltage (OVP)

• SD834 can be connected in parallel to increase output power

• Both a.c. and d.c. input at SD831 and SD834

• Floating DC-OK relay contact at SD834

The Voting Unit separates the redundant Power Supply Units, supervises the voltage supplied, and

generates supervision signals to be connected to the power consumer.

Green LED’s, mounted on the front panel of the voting unit, provide a visual indication that the correct

output voltage is being delivered. Simultaneously

with the green LED illuminating, a voltage free contact closes the path to the corresponding “OK

connector”. Voting Unit trip levels, are factory preset.

ABB AC800M and S800 IO Power supplies

Power Supplies

The SD83x and SD85x Power Supply Units are designed to meet all the applicable electrical safety

data stated by the EN 50178 harmonized European

Standard Publication and the additional safety and

function data required by EN 61131-2 and UL 508.

The secondary output circuitry is accepted for SELV

or PELV applications.

They are switch-mode Power Supply Units which

convert the mains voltage to 24 volts d.c. These

power supplies can be utilized for non-redundant

and redundant applications. Redundant applications

require diode voting units SS823 or SS832.

With the type SD83x series Power Supply Units,

there is no requirement for the installation of a

mains filter. They provide a soft start feature; power-on of an SD83x will not trip fuses or earth-fault

circuit breakers. The SD822Z is also G3 compliant.

ABB AC800M and S800 IO Power supplies and voters

The range also supports power supply configurations of the AC 800M and S800 I/O based IEC 61508-

SIL2 and SIL3 rated solutions. A Mains Breaker Kit for

DIN Rail is also available for our power supplies and voters.

For updated information regarding this hardware

please visit our Hardware Selector. In the selector

you can compare different communication modules,

AC 800M controllers, S800 IO modules, Select I/O

modules, module termination units, 800xA networks

equipment, power supplies and voters, Panel 800 and

also print your own PDF files. 

They are switch-mode Power Supply Units which

convert the mains voltage to 24 volts d.c. These

power supplies can be utilized for non-redundant

and redundant applications. Redundant applications

require diode voting units SS823 or SS832.

With the type SD83x series Power Supply Units,

there is no requirement for the installation of a mains filter.

They provide a soft start feature; power-on of an SD83x will not trip fuses or earth-fault

circuit breakers. The SD822Z is also G3 compliant.

ABB S800 I/O – open process I/O system Benefits


Scales from low cost, standard function to high end features like hot-swap, HART, time tagging, redundancy down to I/O channel
.

S800 I/O is an open comprehensive, distributed, process I/O system that communicates with

controllers by direct connection or over industry-standard field buses.

Thanks to its open connectivity it fits a wide range of process controllers from ABB and others.

By permitting installation in the field, close to sensors and actuators, S800 I/O reduces the installation cost by reducing the cost of cabling.

For up to date technical data on panels, comparisons, and to generate data sheets, please visit Compact Hardware Selector:

Benefits

• Cost effective solutions to practically all needs for field device interfacing, including basic analog and digital I/O, as well as intrinsic safety and high integrity solutions.

• Highly modular and can be built in a near infinite number of ways, from highly centralized to highly distributed.

• Supporting industry standard field bus PROFIBUS DP, compatible also with non-ABB controllers; supports also ABB’s Advant Fieldbus 100

• Configured transparently as part of  parent controllers, like local I/O; no additional knowledge or skills are required.

• Comprehensive diagnostics, hot swapping of modules and redundancy solutions contribute to keeping production up

ABB S800 I/O – open process I/O system

S800 I/O is a comprehensive, distributed and modular process I/O

system that communicates with parent controllers and PLCs over

industry-standard field buses. Thanks to its broad connectivity it fits

a wide range of process controllers and PLCs from ABB and others.

By permitting installation in the field, close to sensors and actuators,

S800 I/O reduces the installation cost by reducing the cost of cabling.

And thanks to features such as “hot swap” of modules, on-line

reconfiguration and redundancy options, it contributes to keeping

production – and thereby profits – up. 

Scales from low cost, standard function to high end features like hot-swap, HART, time tagging, redundancy down to I/O channel.

S800 I/O is an open comprehensive, distributed, process I/O system that communicates with

controllers by direct connection or over industry-standard field buses.

Thanks to its open connectivity it fits a wide range of process controllers from ABB and others.

By permitting installation in the field, close to sensors and actuators, S800 I/O reduces the installation cost by reducing the cost of cabling.

ABB High performance HMI new generation

The new generation of HMIs has a huge impact on operator performance:

• they improve the operator’s ability to detect abnormal situations before an alarm occurs by a factor of five;

• the operator success rate in handling abnormal situations is almost 100 percent; and,

• the time it takes to correctly handle the situation is almost half that of operators working with traditional HMIs.

Besides grayscale graphics and the consistent and careful use of color, shapes and motion,

high performance graphics typically include the following features to maximize the attention and effectiveness of the operator:

• Alarm priority colors are used for alarms only

• Consistency in graphic layout to ensure operator situational awareness

• Tab-based navigation for one-click access to primary displays

• Embedded trends, which display historical data in a graphic to efficiently draw

the attention of the operator to abnormalities and deviations

• The normal operating range and high / low alarm limits are shown for

each item of equipment using an intuitive bar graph (see Figure 5)

• Bubble-up alarming allows the alarm with the highest priority to ‘bubble up’ 

above lower priority alarms associated with the same device

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