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EX2100e Excitation Control 35A and 120A Regulator Systems ControlHardware

ControlHardware

The EX2100e Regulator system is available in several configurations to provide control

flexibility for Thyristor and Regulator systems. For small Regulator systems, two

pulse-width modulated (PWM) power converter modules use Insulated Gate Bipolar

Transistors (IGBT) to provide up to 35 A or 120 A nominal output. These systems can

support the following applications:

• Saturable Current Transformers / Power Potential Transformers (SCT/PPT) regulator

• Brushless exciter regulator

• Directcurrent (dc) rotating exciter regulator

In the SCT/PPT regulator and dc rotating exciter regulator applications, the EX2100e

Regulator system can de-sensitize the effect of the exciter time constant. It incorporates

direct measurement of the generator field voltage and field current to enhance speed of

response to system transients.

The architecture is a single control with a single Power Control Module (PCM) or dual

control with dual PCM, including a customer interface sub-system, optional diagnostic

local operator interface (touchscreen), optional control operator interface (COI) remote

touchscreen interface, control power input module, and PCM. The PCM consists of a

bridge interface sub-system, power bridge, optional ac and dc filter networks, and

alternating current (ac) and/or dc isolation devices. For expanded input and output (I/O)

capability, either VersaMax or Mark VIe control IONet I/O modules may be added.

EX2100e Excitation Control 35A and 120A Regulator Systems

Overview

The EX2100e Excitation Control Regulator system is GE’s most recent state-of-the-art

control system for steam, gas, or hydro generators for both new and retrofit units. Control

hardware and software design is closely coordinated between GE’s system and controls

engineering to ensure delivery of a true system solution. Integration is seamless between

Excitation Control systems, Turbine Control systems, Static Starter Control systems,

Integrated Control Systems (ICS), and the Human-machine Interface (HMI). For

stand-alone retrofit applications, integration with customer distributed control systems

(DCS) through serial or Modbus ® Ethernet is supported. This document specifically

addresses applications for the 35 A and 120 A (nominal) series of EX2100e Control

Regulator systems.

The EX2100e Regulator system supports Ethernet local area network (LAN)

communication to the following:

• Turbine controls and ICS, HMI, Proficy*-based Historian, Programming Interface

(PI-based) Historian, Onsite Monitoring System (OSM), and COI

• ExtendedI/O modules using the Ethernet Global Data (EGD) protocol

• CustomerDCSthrough Ethernet or Modbus Ethernet remote terminal unit (RTU)

• ToolboxST application

• GE OnsiteSupport for monitoring and diagnostics

Electrical Distribution AF-60 LP™ Micro Drive Features

Protection and Features:

 • Electronic thermal motor protection against overload.

 • Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature

 • The frequency converter is protected against short-circuits between motor terminals U, V, W.

 • If a motor phase is missing, the frequency trips and issues an alarm.

 • If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

 • Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high.

 • The frequency converter is protected against earth faults on motor terminals U, V, W

Derating for Ambient Temperature

 The ambient temperature measured over 24 hours should be at least 5 °C lower than the max. ambient temperature.

 If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.

 The frequency converter has been designed for operation at max 50 °C ambient temperature with one motor size smaller than nominal. Continuous operation

 at full load at 50 °C ambient temperature will reduce the lifetime of the frequency converter.

Derating for Low Air Pressure

 The cooling capability of air is decreased at low air pressure.

 For altitudes above 2000 m, please contact GE .

 Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient temperature or the maximum output current should be decreased.

 Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max. ambient temperature by 1 degree per 200 m

Electrical Distribution AF-60 LP™ Micro Drive

Safety Instructions

• Make sure the frequency converter is properly connected to earth.

 • Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power.

 • Protect users against supply voltage.

 • Protect the motor against overloading according to national and local regulations.

 • The earth leakage current exceeds 3.5 mA.

 • The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains.

Fuses

 Branch circuit protection:

 In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited and

 overcurrent protected according to national/international regulations.

 Short circuit protection:

 GE Drive is suitable for a circuit capable of supplying a maximum of 100,000 Arms (symmetrical), 480 V maximum.

 Overcurrent protection:

 Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national

 regulations.

 Non UL compliance:

 If UL/cUL is not to be complied with, GE recommends using the fuses mentioned in the below table, which will ensure compliance with EN50178/IEC61800-5-1:

 In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter

ABB Control Panels CP600

Product Overview

The Control Panels combine state-of-the-art features and top performance with an outstanding design.

They are the ideal choice for all demanding HMI applications including factory and building automation.

These Control Panels have been designed to run the PB610 Panel Builder 600 software.

PB610 Panel Builder 600 Runtime included. Full compatibility with PB610 Panel Builder 600.

Full vector graphic support. Native support of SVG graphic objects.

Transparency and alpha blending.

Full object dynamics: Control visibility and transparency, move, resize, rotate any object on screen.

Change properties of basic and complex objects.

TrueType fonts.

Multilanguage applications. Easily create and manage your applications in multiple languages to

meet global requirements. Far East languages are supported. Tools available in PB610 Panel Builder

600 support easy third-party translations and help reducing development and maintenance costs of

the application.

Data display in numerical, text, bargraph, analog gauges and graphic image formats.

Rich set of state-of-the-art HMI features: Data acquisition, alarm handling, scheduler and timed

actions (daily and weekly schedulers, exception dates), recipes, users and passwords, e-mail and

RSS feeds, rotating menus.

Includes support for a set of communication drivers.

Multiple drivers communication capability.

Remote monitoring and control. Client-Server functionality.

Offline and online Simulation with PB610 Panel Builder 600.

Powerful scripting language for automating HMI applications. Script debugging improves efficiency

in application development.

Rich gallery of vector symbols and objects.

Project templates.

ABB NTDI02 Digital I/O Termination Unit Description

Description

The NTDI02 termination unit is a seven-by-seven inch square

printed circuit board. The board contains:

• Two fuses.

• 16 programmable dipshunts.

• 16 user configurable jumpers.

• Four terminal strips.

• One cable socket.

• Two power source Faston connectors.

• One system common Faston connector.

Instruction Content

This instruction contains the following sections:

Introduction

Provides an overview of the NTDI02 termination unit.

Installation

Explains the physical installation, wiring and cable

requirements, fuse requirements, dipshunt settings, jumpers

settings and handling of the termination unit.

Maintenance Contains a maintenance schedule.

Repair and Replacement

Explains how to replace the termination unit.

Dipshunt and Jumper Settings

Provides detailed diagrams for dipshunt and jumper settings

for specific modules.

How to Use this Instruction

Read this instruction in sequence. It is important to become

familiar with the entire contents of this instruction before

using the termination unit. Refer to a specific section for infor

mation as needed.

1. Perform the steps in the installation section.

2. Refer to the maintenance section for scheduled mainte

nance requirements.

3. Refer to the repair and replacement procedures to replace

a termination unit.

ABB NTDI02 Digital I/O Termination Unit Overview 2

Overview

Intended User

Section 1

The NTDI02 Digital I/O Termination Unit is a Harmony rack

I/O device that is part of the Symphony Enterprise Manage

ment and Control System. It provides a signal path for up to

16 input signals to the following I/O modules. The inputs are

used by the controller to monitor and control a process.

• Analog output module (IMASO11).

• Digital input module (IMDSI13. IMDSI14. and IMDSI22).

• Pulse input module (IMDSM04).

• Digital output module (IMDSO14 and IMDSO15).

• Frequency counter module (IMFCS01).

Figure 1-1 shows the Harmony rack I/O architecture. A Har

mony area controller and the Harmony rack controllers can

use the rack I/O module and termination units for I/O interface.

Personnel installing, operating, or maintaining the NTDI02 ter

mination unit should read this instruction before performing

any installation, operation, or maintenance procedures. Instal

lation requires an engineer or technician with experience

handling electronic circuitry. Those working with the NTDI02

termination unit should have experience working with and

know the precautions to take around AC/DC power. A knowl

edge of the Symphony system and electronic principles is also required.

ABB NTDI02 Digital I/O Termination Unit Overview

The NTDI02 Digital I/O Termination Unit is a Harmony rack

I/O device that is part of the Symphony Enterprise Manage

ment and Control System. It provides a signal path between

field I/O signals and the following I/O modules.

• Analog output module (IMASO11).

• Digital input module (IMDSI13. IMDSI14. and IMDSI22).

• Pulse input module (IMDSM04).

• Digital output module (IMDSO14 and IMDSO15).

• Frequency counter module (IMFCS01).

The NTDI02 is not a direct replacement for the NTDI01; how

ever, it is a functional replacement for the NTDI01.

This instruction explains the NTDI02 termination unit specifi

cations and operation. It details the procedures necessary to

complete setup, installation, maintenance, repair, and replace

ment of the termination unit.

NOTE: The NTDI02 termination unit is fully compatible with existing INFI 90®

OPEN and Symphony™ Enterprise Management Systems.

ABB DI814 System 800xA hardware selector

The input voltage range is 18 to 30 volt dc and the input current

source is 6 mA at 24 V. The inputs are divided into two individualy

isolated groups with eight channels and one voltage supervision

input in each group. Every input channel consists of current limiting

components, EMC protection components, input state indication

LED and optical isolation barrier. The process voltage supervision

input give channel error signals if the voltage disappears. The error

signal can be read through the ModuleBus.

Features and benefits

• 16 channels for 24 V d.c. inputs with current sinking

• 2 isolated groups of 8 with voltage supervision

• Input status indicators

DI810 ABB Ability™ System 800xA® hardware selector

This module has 16 digital inputs. The input voltage range is 18 to 30

volt d.c. and the input current is 6 mA at 24 V. The inputs are divided

into two individualy isolated groups with eight channels and one

voltage supervision input in each group. Every input channel

consists of current limiting components, EMC protection

components, input state indication LED and optical isolation barrier.

The process voltage supervision input give channel error signals if

the voltage disappears. The error signal can be read via the

ModuleBus.

Features and benefits

• 16 channels for 24 V d.c. inputs with current sinking

• Two isolated groups of 8 with voltage supervision

• Input status indicators

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