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A-B 1746-HSCE2 Multi-Channel High-Speed Counter

Important Wiring Considerations

Use the following guidelines when planning the system wiring for the module:

• Install the SLC 500 system in a NEMA-rated enclosure.

• Disconnect power to the SLC processor and the module before wiring.

• Make sure the system is properly grounded.

• Group this module and low-voltage DC modules away from AC I/O or 

high-voltage DC modules.

• Shielded cable is required for high-speed input signals A, B, and Z. Use 

individually shielded, twisted pair cable lengths up to 300 m (1000 ft.).

• Shields should be grounded only at one end. Ground the shield wire outside 

the module at the chassis mounting screw. Connect the shield at the encoder 

end only if the housing is isolated from the motor and ground.

• If you have a junction in the cable, treat the shields as a conductor at all 

junctions. Do not ground them to the junction box.

Considerations for Reducing Noise

In high noise environments, the 1746-HSCE2 inputs may accept “false” pulses, 

particularly when using low frequency input signals with slowly sloping pulse 

edges. To minimize the effects of high frequency noise on low frequency signals, 

the user can do the following:

• Identify and remove noise sources.

• Route 1746-HSCE2 input cabling away from noise sources.

• Install low pass filters on input signals. Filter values are dependent on the 

application and can be determined empirically.

• Use devices which output differential signals, like differential encoders, to 

minimize the possibility that a noise source will cause a false input.

Electronic Protection

The electronic protection of the 1746-HSCE2 has been designed to provide 

protection for the module from short-circuit and overload current conditions. The 

protection is based on a thermal cut-out principle. In the event of a short circuit or 

overload current condition on an output channel, all channels turn off within 

milliseconds after the thermal cut-out temperature has been reached. 

A-B 1746-HSCE High-Speed Counter Module

High-Speed Counter Module Overview

The High-Speed Counter Module, Catalog Number 1746-HSCE is an SLC 500 family 

compatible device except with the 1747-ASB Remote I/O Adapter Module. It can be 

used with SLC™ 5/02 (and above) processors.

The module’s bidirectional counting ability allows it to detect movement in either 

direction. In addition, x2 and x4 counting modes are provided to fully use the 

capabilities of high-resolution quadrature encoders.

High-speed inputs from quadrature encoders and various high-speed switches are 

supported. Accepting input pulse frequencies of up to 50k Hz allows precise 

control of fast motions.

In addition, an Accumulated Counter, the module provides a Rate Counter to 

determine Rate Measurement by indicating the pulse input frequency in Hz. (See 

the block diagram on page 6.) The Rate Measurement is determined by 

accumulating input pulses over a fixed period of time. You set the Rate Period to 

best match your application requirements.

Background Rate calculation is provided in Sequencer and Range Modes. This 

operation accepts input rates up to 32,767 Hz. The dynamically configurable Rate 

Period ranges from 10 ms to 2.55 seconds. 

The module’s four current sink (open collector) outputs can be controlled in the 

user program or the module.

A-B 1746-INT4 Thermocouple/mV Isolated Input Module

To the Installer

This publication states compliance with directives required for using

analog I/O modules with the CE mark within the European Union or

EEA regions. It also provides instructions for inserting a ferrite collar

on the module’s input cable(s) for compliant immunity to electrical

noise. Use these instructions as a supplement to the user manual,

Compliance with European Union Directives

If this product has the CE mark, it is approved for installation within 

the European Union and EEA regions. It has been designed and tested

to meet the following directives.

EMC Directive

This product is tested to meet Council Directive 89/336/EEC

Electromagnetic Compatibility (EMC) and the following standards, 

in whole or in part, documented in a technical construction file:

EN 50081-2

EMC – Generic Emission Standard, Part 2 – Industrial Environment

EN 50082-2

EMC – Generic Immunity Standard, Part 2 – Industrial Environment

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC

Low Voltage, by applying the safety requirements of EN 61131–2

Programmable Controllers, Part 2 – Equipment Requirements and Tests.

For specific information required by EN 61131-2, see the appropriate

sections in this publication, as well as the following Allen-Bradley publications:

Industrial Automation Wiring and Grounding Guidelines 

(for noise immunity), publication 1770-4.1

Automation Systems Catalog, publication B111

A-B 1746-BTM Barrel Temperature Control Module

The 1746-BTM module is compatible with any SLC processor that 

supports M0/M1 files, such as the SLC 5/05, SLC 5/04, SLC 5/03, and 

SLC 5/02 controllers.

Vocabulary

In this manual, we refer to:

• the barrel temperature control module as the “1746-BTM 

module,” the “BTM module,” or as “the module”

• the programmable controller as the “SLC processor”, or “the processor”

• a thermocouple as a “TC”

• a time-proportioned output as “TPO”

• the tuning-assisted processes as “TAP”

• proportional-integral-derivative as “PID”

• cold-junction compensation as “CJC”

Temperature Control Using a BTM Module in an SLC System

The temperature control module is an intelligent I/O module that can 

provide a maximum of 4 PID loops for temperature control. The 

module has 4 analog thermocouple (TC) inputs. Each analog input 

functions as the process variable (PV) for a PID loop. The PID 

algorithm and tuning–assisted–process (TAP) algorithm are performed 

on the module for each of the loops. The control–variable (CV) 

output of each loop, either analog output or time–proportioned 

output (TPO), is sent from the module to the SLC data table. Your 

application ladder logic must access the CV value in the data table and 

send the analog or TPO data to an output module to close the loop.

ABB ACS510-01 Inverter Brochure

Preparing for Installation

Lifting the inverter

Lift the inverter by holding the base of the inverter only.

Opening the packing box

1. Open the packing box.

2. Check for damage. If any damage is found, notify the carrier immediately. 3.

3. Check that the contents of the box correspond to the order and the waybill.

Identification of the inverter

To find out which inverter you are installing, refer to the following

– The label on the top of the bar code between the mounting holes.

– Model code on the heat sink – located on the right side of the inverter cover:

Motor Compatibility The motor, inverter and power supply must be compatible:

Tool Requirements The following tools are required to install the ACS510:

– Screwdriver ( to match the fasteners used)

– Wire stripper

– Tape measure

– Drill

ABB Emax 2 Harness double power automatic changeover system

New third-generation technology – Emax 2 Harness dual power conversion system

– Embedded control system for more efficient power switching

– Intuitive user interface and user-friendly human-machine interaction

– Comprehensive safety features

The Emax 2 Harness dual power conversion system is designed for ‘two inlets and one busbar’ power supply lines.

Using ABB’s latest third-generation circuit-breaker power conversion solution, the Emax 2 Harness eliminates the need for a traditional external stand-alone controller.

Emax 2 Harness can be directly through the intelligent off-trigger embedded logic to achieve efficient cooperation between the circuit breaker control, while supporting a variety of control modes, wiring, and so on.

The Emax 2 Harness supports multiple control modes, simple wiring, high reliability, shorter changeover times and intuitive control.

Emax 2 Harness is a high-performance automated power conversion system on the Emax 2 Ekip intelligent protective circuit breakers.

It provides safer and more reliable power switching without the need for additional control equipment, whilst providing circuit protection.

In industrial and power applications where efficiency and performance are delivered through digital communications, ABB is reinventing the way digital systems are embedded to help users achieve more efficient, safe and reliable power conversion.

ABB Emax 2 Harness Function Module

Function Modules

Ekip Power Modules

The Ekip Power Module supplies power to all Ekip striker and modules present on the terminal box and circuit breakers from multiple auxiliary power sources (AC or DC) available in the switchgear.

The Ekip Power Module supplies power to all Ekip strippers and modules present on the terminal box and circuit breakers.

The module is mounted in the terminal box to allow installation of other advanced modules.

It can be installed in the field at any time.

Two versions are available depending on the control voltage:

– Ekip Power Module (110-240V AC/DC)

– Ekip power modules (24-48V DC)

Ekip 2K Signalling Module

The Ekip 2K signalling module is supplied with 2 input and 2 output contacts and can be used to remotely control and indicate alarm messages and circuit breaker tripping.

It can be programmed via the tripper’s display or via the Ekip Connect software.

In addition, the combination of events can be freely configured when using Ekip Connect.

The module is suitable for all Ekip Touch and Hi-Touch circuit breakers for distribution and generator protection.

Three versions of the Ekip 2K signalling module are available: Ekip 2K-1. Ekip 2K-2 and Ekip 2K-3.

E2.2. E4.2 and E6.2 can be fitted with up to 3 modules simultaneously; E1.2 can be fitted with up to 2 modules simultaneously.

ABB Emax 2 Harness Conversion and Auxiliary Module

Conversion Function

Automatic Operating Mode

The Harness system can be put into automatic conversion mode by using the operating mode selection button on the operation panel.

In the automatic conversion mode, the system will automatically detect the two power sources and judge whether the two power sources are normal or not.

When one of the power supply fails, the system will carry out automatic power conversion; at the same time, in order to adapt to the fluctuation of the power grid, the conversion process can support the action delay setting.

Self-input and self-recovery

When one of the two power sources fails, the system will automatically disconnect and switch to the other one to supply power to the load.

When the faulty power supply returns to normal, it will automatically return to the state where the two power supplies are powered separately.

Self-throw without self-recovery

When one of the two power supplies fails, it will automatically disconnect and switch to the other one to supply power to the load.

When the faulted power supply returns to normal, it is necessary to select the self-recovery button or operate manually to return to the state of ‘CB1 closing/CB3 opening/CB2 closing’.

Manual switching of operating modes (non-parallel)

The Harness system can also be operated manually via the control panel, which allows manual control of the CB1 closing/ CB3 opening/ CB2 closing by means of the closing and splitting buttons.

The manual mode of operation is a ‘non-parallel’ mode, which supports electrical interlocking to prevent manual operation. At the same time, it supports the function of disconnection blocking, which guarantees the safety of the power supply system.

The power supply system is safe and secure. The parallel switching mode is used for planned maintenance or power failure of the incoming power supply line.

The CB1/CB2 is operated in the form of a ‘close first, split second’ mode to ensure that there is no interruption of power supply during the conversion process.

(The parallel connection time of power supply 1/2 is not more than 200ms.) At the same time of parallel connection operation, the synchronisation verification module detects the synchronisation condition of the two power supplies.

If the two power supplies are in the synchronous state, the synchronous indicator will light up automatically, and you can enter the manual parallel conversion operation;

If the conditions for parallel connection are not sufficient, the synchronisation indicator goes out, the circuit breaker automatically locks the closing function of the mother switch, and the parallel conversion operation cannot be completed.

ABB Symphony Plus SD Series PROFIBUS Interface PDP800

Symphony Plus controllers seamlessly integrate field devices via the PDP800 PROFIBUS interface module.

This allows access to a wide range of intelligent field devices, including transmitters, actuators, motor control centres (MCCs), flame scanners, intelligent electronics and more.

These devices come from ABB and other third-party vendors.

PROFIBUS I/O and associated control strategies are configured using ABB’s extensive field-proven standard function code algorithms and S+ Engineering’s graphical design tools.

In addition, these data are made available to other S+ system nodes (i.e. Control, Operations, Engineering and Information) via a redundant plant network (PN800).

PDP800 PROFIBUS interface features include

– Support for PROFIBUS DP V0. V1. V2

– Support for PROFIBUS PA devices via DP/PA linked devices

– Support for 1 ms device timestamps via PROFIBUS DP V2

– Support for electrical and fibre optic media for PROFIBUS DP links

– PROFIBUS DP link rate up to 12 Mbps

– PROFIBUS DP connections over fibre optics up to 15 km

Comprehensive I/O Support

The PDP800 module connects Symphony Plus controllers to the S800 I/O via PROFIBUS DP V2. The S800 I/O offers options for all signal types.

The S800 I/O offers options for all signal types, from basic analogue and digital inputs and outputs to pulse counters and intrinsically safe applications.

PROFIBUS DP V2 supports the S800 I/O Event Sequence function, which time stamps events at the source with a 1 ms accuracy.

In addition, the PDP800 supports the connection of Symphony Plus controllers to S+ Turbine dedicated modules.

Specifically, via PROFIBUS DP V2. the HPC800 supports powerful turbine control solutions.

such as turbine protection (TP800), valve positioning (VP800), automatic synchronisation of generators (AS800) and condition monitoring (MCM800).

With fibre-optic extension, PROFIBUS I/O modules and devices can be placed up to 15 km away from the PDP800.

In addition, the PDP800 modules can be located up to 3 km away from the controller via redundant HN800 fibre optic communication.

A-B 1746-BLM Blow-molding Module

Features

This 4-axis position-control module has these features:

• Open-loop or closed-loop control

• Independent and coordinated axis control

• Position- and time-based control

• Accumulator push-out control

• Zero-scale/full-scale (offset & span) calibration for position inputs

• PID with anti-windup, bumpless parameter changes, setpoint weighting, and 

limited high-frequency derivative gain.

• Profile interpolation (linear or cubic spline) between setpoints

• Converging/diverging tooling (direct/reverse acting control)

• Three hold values per axis: manual position, purge, or die gap

• Independent profile scale and offset adjustments 

• Automatic parison weight adjustment

• Setpoint marking

Overview

The module performs its servo control task independently, but is dependent on the 

SLC processor for all of its configuration and run-time information. The processor 

may be also be used to supply process data or timing information over the 

backplane in certain situations (e.g. parison drop synchronization on continuous 

extrusion machines, or accumulator position in reciprocating screw machines).

The module uses a digital signal processor running a 

Proportional-Integral-Derivative (PID) algorithm to control four axes of motion. 

Four analog inputs and four analog outputs are used for process variables and 

signals, while four digital inputs and four digital outputs are used for start-of-drop 

synchronization and profile step synchronization signals, respectively. An excitation 

voltage is provided for use with linear potentiometers.

Communication with the SLC Processor

• shared memory

• control bit/status bit handshake

• micro processor

• PID control algorithm

• digital I/O

• analog I/O

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