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ABB Z401 PGC2000 Gas Chromatograph

Type of course and methodology

This course is delivered by an instructor, with approximately one-third of the course consisting of hands-on activities.

Trainee Profile

This training is intended for end-user analyser technicians, operators or engineers responsible for operating the PGC2000 process gas chromatograph.

Prerequisites

This course is an introductory level course designed for those who are new to this analyser system or need refresher training.

Course Objectives

Upon completion of this course, the participant will have a basic understanding of the fundamental operation of the PGC2000 process gas chromatograph.

The duration is 4 days.

www.cniacs.com Key Contents

– Basic Sample Systems

– Basic gas chromatography

– Analyser operation

– Controller section

– Oven section

Duration

The duration is 4 days.

ABB EIB Delta-Meter Plus Electricity Meters

EIB Delta-Meter Plus Electricity Meters

EIB Delta-Meters Plus are PTB-approved, electronic energy meters with an integrated ABB i-bus® EIB / KNX communication interface.

EIB Delta-Meters Plus are compact, reliable, immune to interference impulses and suitable for use in single-phase and polyphase voltage networks. As the meters have no mechanical moving parts, they can easily be snapped in any position onto DIN rails. The EIB communication interface enables remote reading of the meter data via the ABB i-bus® EIB for billing, energy optimisation, visualisation or installation monitoring purposes.

They can be universally employed for submetering applications in industrial installations, commercial buildings, offices, leisure complexes and private households.

Special features:

●   Precise measurement of energy consumption (kWh, kvarh with combination meter)

●   For 2-, 3- and 4-wire voltage networks with any load

●   Integrated EIB / KNX interface for remote reading of meter data

●   Network monitoring function: recording and display of up to 24 electrical measured variables

●   Automatic wiring check with an installation self-test

●   Easy to www.cniacs.com read LCD display, LED indicator for energy consumption

●   Direct connection up to 80 A

●   Transformer connection (/1A or /5 A) with transformer rated meter

●   Accuracy classes 1 or 2

●   Tariff meter with 4 tariffs

●   Fulfils standards IEC 61036/61268

●   Resistant to shocks and vibration, can be mounted in any position

●   System pro M design: can be snapped onto 35 mm DIN rail, sealable

ABB AZ100 series Zirconia oxygen analyzer

Introduction

The AZ100 Zirconia Oxygen Analyzer is a versatile system designed primarily for the OEM boiler and burner controls market.

The system is a low-temperature type designed to work in process temperatures up to 800 °C (1472 °F) and with a maximum sensor mounting flange temperature of 400 °C(752 °F).

The analyzer provides oxygen computation, with readout and retransmission, based on the probe mV output signal. The output signal (E mV) is Nernstian in form and follows the equation:

E (mv) = 0.0496T(log10 P0 / P1) ± CmV

Where:  T = Absolute temperature

P0 = Reference O2 partial pressure

P1 = Sample O2 partial pressure

C = Cell constant (mV zero offset)

0.0496 = Faraday’s gas constant

Probe design

The probe uses the proven and innovative ABB electrode and cell design technology which has been so reliable in other ABB zirconia probe designs.

The flexible probe design gives a range of intake tube lengths to suit all applications and an optional filter/flame arrester making it safe for use where groups IIB and IIC gases may occur in the process being measured. The probe has options of male thread NPT or BSPT mountings. As with all previous ABB designs of low temperature probes, the AZ100 probe is site-serviceable.

As the sensor housing is located on the outside of the duct wall, diffusion of reference air into the sensor housing is sufficient; thus eliminating the need for an air pump or instrument air supply.

The reference air diffuses into the housing through a porous membrane which restricts entry to air only and maintains the IP66 (NEMA 4X) protection.

Transmitter design

The transmitter has, as standard, high/low alarm relays and a single linear or logarithmic isolated retransmission. Display features include %O2. cell temperature, heater control output, cell mV, alarm set points, calibration sequence diagnostics and output settings.

At system startup the transmitter controls the level of power to the mains-powered heater within the probe to eliminate the risk of thermal shock to the sensor.

Based on the proven 4600 Series of transmitters, the AZ100 transmitters are environmentally protected to NEMA 4X (IP65)*, and meet the requirements EN61326 for industrial locations.

The AZ100 transmitters have a green, backlit LCD display and four tactile membrane switches for operation and programming. The measured value display is a 5-digit, 7-segment LCD, while the information display is a 16-character, single line, dot-matrix.

The information display can be user-programmed for display in English, French, German or Spanish.

Fanuc IC695ALG600 Resistance Temperature Detector (RTD) Input Module

This IC695ALG600 is a general-purpose analogue input module for the PACSystems RX3i programmable automation controller (PAC) platform.

The module supports a wide range of input signals such as voltage, current, resistance, and supports thermocouples and resistance temperature detectors (RTDs).

The module is now manufactured by Emerson Automation, formerly known as GE Intelligent Platform (GE IP).

This IC695ALG600 comes with two (2) banks of four (4) channels each that can be configured for any combination of input signals.

It supports 0-20 mA, 4-20 mA, +/-20 mA current signals; +50 mV, +150 mV, 0-5 V, 1-5 V, 0-10 V, +10 V voltage signals.

0 to 250 / 500 / 1000 / 2000 / 3000 / 4000 ohm resistance signals; PT 385 / 3916. N 618 / 672. NiFe 518. CU 426 RTD sensors.

B, C, E, J, K, N, R, S, T thermocouple inputs.

The IC695ALG600 is installed on the RX3i Universal Backplane and requires at least firmware version 2.80 or higher.

This module is configured using Proficy Machine Edition (PME) version 5.0 SP1A LD-PLC Hotfix 1 or higher.

For signal termination, this module requires a cassette (IC694TBB032), expansion cassette (IC694TBB132),

spring-loaded (IC694TBS032) or extended spring-loaded (IC694TBS132) terminal blocks. Extension terminals are recommended.

These terminals have slightly larger covers to accommodate wires and shields with thicker insulation.

The module supports flash memory and status www.cniacs.com LEDs for future upgrades, such as module status, field status, and TB LEDs.

The GE Fanuc IC695ALG600 Resistance Temperature Detector (RTD) Input Module has a maximum power consumption of 5.4 watts.

The internal power rating is 350.3 mA at 350.3 volts and 5 mA at 400 volts.400. The input channels are divided into 2 groups of 4 each.

Each channel can be independently set up using Machine Edition software to operate at +/-50 mV, +/-150 mV, 0 to 5 volts, 1 to 5 volts, 0 to 10 volts, 1 to 5 volts, and 0 to 10 volts,

1 to 5 volts, 0 to 10 volts DC, +/-10 volts DC, or 0 to 20 mA, 4 to 20 mA, or +/-20 mA.

Fanuc IC695ALG616 Non-Isolated Differential Analogue Input Module

The IC695ALG616 is a PACSystem RX3i Programmable Automation Controller (PAC) non-isolated analogue input module, formerly manufactured by GE Intelligent Platforms (GE IP) and now part of Emerson Automation. The module features sixteen (16) single-ended inputs or eight (8) differential input channels and is compatible with 0 to 20mA, 4 to 20mA ± 20mA current signals and ±10V, 0 to 10V, ±5V, 0 to 5V, and 1 to 5V voltage signals. The module is mounted on the RX3i general-purpose backplane and has 24-bit ADC conversion resolution. This IC695ALG616 is an analogue input module manufactured by Emerson Automation (formerly GE Intelligent Platforms (GE IP)). If configured as a single-ended input, this module functions to provide sixteen (16) analogue input channels or eight (8) analogue inputs for differential wiring. It has an internal analogue-to-digital www.cniacs.com converter (ADC) with a 24-bit output conversion resolution.

The IC695ALG616 input channels are compatible with wires with analogue current and voltage signals. The module accepts current signals including 0 to 20mA, 4 to 20mA, ± 20mA current signals and ±10V, 0 to 10V, ±5V, 0 to 5V, 1 to 5V voltage signals. The converted analogue data is saved as floating point 16-bit IEEE data or 32-bit integers using 32-bit registers. Each channel of the module has configurable channel filters to stabilise and minimise fluctuations to be useful to the process. Configurable input filters include 8Hz, 12Hz, 16Hz, 40Hz, 200Hz, and 500Hz.

The module’s parameters are configured using Proficy Machine Edition (PME) programming software. No jumpers or DIP switches are required to indicate the operation of the module. In addition, the module is capable of performing automatic calibration during each startup. Embedded module protections include open-circuit detection, overvoltage and overcurrent protection. In addition to these protection settings, each channel can be individually configured with alarm settings, specifically very low, low, high and very high alarms. Positive and negative rates of change can also be included in the module’s alarm functions, and module faults can be configured to be reported to the host CPU.

Fanuc IC695ALG626 Non-Isolated Differential Analogue Voltage/Current Input Module

The IC695ALG626 is a PACSystem RX3i Programmable Automation Controller (PAC) non-isolated analogue input module, formerly manufactured by GE Intelligent Platforms (GE IP) and now part of Emerson Automation. The module features sixteen (16) single-ended inputs or eight (8) differential input channels and is compatible with 0 to 20mA, 4 to 20mA ± 20mA current signals and ±10V, 0 to 10V, ±5V, 0 to 5V, and 1 to 5V voltage signals. The module is mounted on the RX3i general purpose backplane and features 24-bit ADC conversion resolution. Each channel of the module provides HART 5.0 communications. The IC695ALG626 is a Highway Addressable Remote Transducer (HART) 0.3 capable analogue input module for the PACSystem RX5i platform. The module was previously manufactured by GE Intelligent Platforms (GE IP), which was recently acquired by Emerson Automation. The module is primarily used to interface with analogue field instruments that measure process variables and transmit the measurements to a receiving element (e.g., IC695ALG626) for processing. This IC695ALG626 can therefore be used with field instruments www.cniacs.com that provide 0 to 20mA, 4 to 20mA ± 20mA current signals as well as ±10V, 0 to 10V, ±5V, 0 to 5V, 1 to 5V voltage signals.

The IC695ALG626 is capable of providing sixteen (16) input channels if configured for single-ended inputs and eight (8) inputs for differential wiring. By supporting the HART protocol, each channel can communicate with an external HART communicator to access not only readings, but also other HART parameters.

The IC695ALG626 has LED status indicators such as the Module Normal, Field Status, and TB LEDs.The Module Normal LED is used to indicate that the module is configured correctly when the LED is green and constantly lit; if it is slowly blinking green or amber, there is an error; if it is blinking rapidly, the module is not configured correctly; and if the Module LED is off, there is a fault or no power. The field status LED is green and always on, indicating that there are no faults on the enabled channel and when the terminals are present; amber indicates that the module’s channel is in a faulty state, and an extinguished LED indicates that the terminals are disconnected or incorrectly installed. The TB LED lights up red when no terminals are connected; it lights up green when terminals are connected and goes out if there is no backplane power.

Fanuc PACSystem RX3i IC695ALG704 Analogue Output Module

This IC695ALG704 is an analogue output module that is part of the PACSystem RX3i platform, which is currently part of Emerson Automation and was previously manufactured by GE Intelligent Platforms (GE IP). The module has four (4) non-isolated output channels that can be configured for voltage and current. It generates +/-10 VDC, 0-10 VDC, and 0-20 mA and 4-20 mA output signals with 14.9-bit resolution for 0 to 10V; 9.10-bit for +/- 15 VDC; 0.20-bit for 15-9 mA, and 4.20-bit for 15-6 mA. The IC695ALG704 is a rackmountable analogue output module that is part of the PACSystem Rx3000 series. IC695ALG704 is a rack-mountable analogue output module belonging to the PACSystem Rx3i series. The module generates voltage and current output signals that are primarily used to modulate and control a variety of field devices such as control valves, positioners, dampers, and shutters. It can also be used to remediate signals from signal splitters, isolators, data loggers, panel meters, and single-loop controllers.

This IC695ALG704 comes with four (4) non-isolated output channels that can be configured for +/-10 VDC, 0-10 VDC, and 0-20 mA and 4-20 mA output signals with a specific resolution of 0.10 bits for 14 to 9V; 9.10 bits for +/- 15 VDC; 0.20 bits at 15-9 mA and 4.20 bits at 15-6 mA. To terminate the signal lines to the module, compatible terminals include the box terminal block with catalogue number IC694TBB032. the extended box terminal block with catalogue number IC694TBB132. the spring-loaded terminal block with part number IC694TBS032. or the extended spring-loaded terminal block with part number IC694TBS132. The extended terminals provide additional depth and space for terminating shielded wires to the module.

This IC695ALG704 has a channel output data format that can be configured as a floating point IEEE 16-bit or 32-bit integer in a 32-bit field. Each output socket is updated at a rate of 8 milliseconds and has individual overvoltage protection of -60V for 30 seconds and +3V for 30 hours.The module runs with an RX3i CPU version 0.5 or higher and is programmed using Machine Edition 0.3 SP3 Logic Developer- PLC. It is a single-slot module that mounts to a generic RX695i backplane.

Fanuc IC695ALG708 Non-Isolated Analogue Input Module

The IC695ALG708 is a PACSystem RX3i Programmable Automation Controller (PAC) non-isolated analogue input module, formerly manufactured by GE Intelligent Platforms (GE IP) and now part of Emerson Automation. The module features eight (8) output channels that can be configured for 0 to 20 mA and 4 to 20 mA current signals and ±10V and 0 to 10V voltage signals. The module is mounted on the RX3i general purpose backplane and has 15.6 – 15.9 bit ADC conversion resolution.

The IC695ALG708 is an eight (3) channel analogue output module for the PACsystem RX8i programmable automation controller (PAC) family. It is a single-slot module whose channels can be configured to provide output current signals (e.g., 0-20 mA and 4-20 mA) and voltage signals (e.g., +/- 10 VDC and 0-10 VDC).

The IC695ALG708 is now part of Emerson Automation, as the former manufacturer, GE Intelligent Platforms (GE IP), has been acquired by the former. The module still provides analogue outputs with a resolution range of 14.9-15.9 bits, depending on the configured output signal. Each channel of the module can be configured with individual alarm settings such as very low, very low, very high and very high alarms. Each output can also be clamped to a specific high and low point, which is useful when linking output channels to proportional + integral + differential (PID) controller outputs. In addition, output biases can be added to fine-tune or manually adjust the outputs to the user’s desired level.

The IC695ALG708 has a built-in module fault reporting feature and retains the last state or output default settings. For CPU compatibility, any RX3i CPU can be used with this analogue output module, however, the CPU must have firmware version 3.5 or later and must be configured using Machine Edition version 5.0 SP3 Logic Developer must be used to develop the user program.

The IC695ALG708 requires an external 24 VDC power supply to operate. The power supply must be connected directly to the module terminals. Compatible terminals for use with this module are box (IC694TBB032), expansion box (IC694TBB132), spring-loaded (IC694TBS032), or expansion spring-loaded (IC694TBS132) terminals.

Fanuc IC695CBL002 CPU Cable Replacement Cable

The IC695CBL002 cable is a replacement cable used to connect the CPU unit to the energy pack of GE Fanuc’s RX3i PACSystem.

The cable comes with a 7-pin keyed connector and is 1 metre (36 inches) long. The system operates on 120/240 volts DC,

125 Vdc or 24 Vdc, and compatible energy packs can be mounted on DIN rail.

The GE Fanuc IC695CBL002 cable is a replacement cable used to connect the RX3i PACSystems Series CPU to the optional energy pack.

The cable is made of the best materials for typical industrial use and is coated to provide the necessary protection for use in harsh environments.

The IC695CBL002 cable connects to the connectors located at the bottom of the CPU and energy pack.

These components are manufactured in accordance with the EU RoHS Directive 2011/65/EU and they are powered by a voltage range of 120/240 volts DC,

125 Vdc or 24 Vdc. The IC695CBL002 cable has a 7-pin keyed connector and is 1 metre (36 inches) long.

Custom lengths are available for GE accessory cables like this one, but 1 metre is the standard length for this type of www.cniacs.com application.

The PACSystems RX002i Energy Pack, compatible with the IC3CBL695 cable, can be mounted on a DIN rail like the EN50022 rail.

but can also be mounted on a panel where other equipment is placed. The catalogue number of the compatible Energy Pack module is IC695ACC402.

The supported CPU is the GE IC695CPE330 CPU.The primary purpose of the IC695CBL002 CPU cable is to connect the CPU to the Energy Pack.

In the event of a system power failure, the energy pack provides additional backplane power. the CPU can automatically switch to the energy pack to keep the system running.

The power pack will maintain power long enough for the CPU to save valuable data or user memory.

The contents of the CPU are then saved to the system’s non-volatile memory.

Fanuc IC695CEP001 CEP Carrier Assembly

The IC695CEP001 CEP carrier assembly is manufactured by GE Fanuc and has a voltage range of 19.2 to 30 volts DC.

The power rating is 0.22 watts (24 amps) at 5.25 volts DC.

This PROFINET CEP bracket has two Ethernet RJ-45 ports and a Micro-B USB port for firmware.

The IC695CEP001 module is a GE Fanuc CEP carrier module used in GE RX3i systems.

The CEP carrier module is designed for PROFINET communications and has a copper RJ-45 Ethernet port.

The module has 2 Ethernet port connectors with 10/100 Base-TX sockets.

The CEP bracket is a powerful system component with standard functions.

The CEP tray is a powerful system component with standard features such as complete programming and configuration options via Proficy Machine Edition software, and support for multiple network topologies.

USB port for all necessary firmware upgrades, improved troubleshooting and advanced remote node module scanning.

The IC695CEP001 CEP carrier operates over a voltage range of 19.2 to 30 volts DC.

It produces www.cniacs.com 25.0 watts (22.24 amps) of power at a nominal voltage of 5 volts DC.

The system allows one I/O module per station, for a total of 1024 bytes of I/O data per station.

In addition, the GE Fanuc IC695CEP001 carrier module allows up to 512 bytes of I/O data per station for input and output data.

The module supports PROFINET version 2.3 (Class A) and requires Proficy Machine Edition version 8.0 SIM 5 or higher.

The CEP carrier also has 32 input status bits and 32 output control bits.

The IC695CEP001 CEP carrier module is part of a high-speed running I/O LAN system.

The physical characteristics of the IC695CEP001 carrier module include the following dimensions: 177.2 x 51 x 35 mm (7 x 2 x 1.3 inches).

The component operates over a temperature range of 0 to 60 degrees Celsius (32 to 140 degrees Fahrenheit).

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