Archives

• Phase sequence, frequency, Load current IA, IB, IC

• Each phase: Total active power [kW], Total reactive power [kvar], Total apparent

power [kVA], Average power factor PF

• Accumulated Total generator power [kWh], [kvarh], [kVAh]

• easYgen-1600 only: For Mains, controller has over and under voltage, over and

under frequency, loss of phase and phase sequence wrong detection functions

• For generator, controller has over and under voltage, over and under frequency, loss

of phase, phase sequence wrong, over and reverse power, over current functions

• 3 fixed analog sensors: Engine temperature, oil pressure, and fuel level

• Precision measure and display parameters about Engine, Temp. (WT) °C/°F both be

displayed Oil pressure (OP) kPa/psi/bar all be displayed Fuel level (FL) %(unit) Speed

(SPD) r/min (unit) Battery Voltage (VB) V (unit) Charger Voltage (VD) V (unit) Hour

count (HC) can accumulate to max. 65535 hours. Start times can accumulate to

max. 65535 times

• Protection: automatic start/stop of the genset

• easYgen-1600 only: ATS (Auto Transfer Switch) control with perfect failure

indication and protection function

• All output ports are relay-out

Key characteristics

• With ARM-based 32-bit SCM, highly integrated hardware, high reliability level

• Multilingual interface (English, Chinese, Spanish, Russian, Portuguese, Turkish,

Polish, and French) making commissioning convenient for factory personnel

• Improved LCD wear-resistance and scratch resistance due to hard screen acrylic

• Silicon panel and pushbuttons for better operation in high-temperature environment

• RS485 communication port enabling remote control, remote measuring, remote

communication via ModBus protocol

• Equipped with CAN bus port to communicate with J1939 genset. Monitoring

frequently-used data such as water temperature, oil pressure, speed, fuel

consumption and so on of ECU machine, and additionally also control start, stop,

raising speed, and speed droop via CAN bus port

• Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire

systems with voltage 120/240 V and frequency 50/60 Hz

• easYgen-1600 only: Collects and shows 3-phase voltage, current, power

parameter, and frequency of generator and additionally 3-phase mains voltage.

Mains/Generator Line voltage (UAB, UBC, and UCA), Phase voltage (UA, UB, and UC).

• easYgen-600 only: Collects and shows 3-phase voltage, current, power parameter

and frequency of generator. Generator Line voltage (UAB, UBC, and UCA), Phase

voltage (UA, UB, and UC).

Display and Status Indicators

General Notes

HMI and the configuration software enable access to control, settings, and visualization.

The front panel offers a number of functionally defined buttons and a set of menu

management buttons. LEDs visualize fixed states, the graphic display works together with

the menu management buttons to show all necessary information.

Features and Functions of both easYgen-600 and -1600

Both easYgen-600 and easYgen-1600 are very close in hardware and software. The

easYgen-1600 is the device with more/higher functionality. For comparison and better

differentiation both are described below.

easYgen-600 is intended to be used for single automation systems, auto start/stop of

the unit are performed with the help of remote signal.

easYgen-1600 has all functions of easYgen-600 as well as automatic mains failure

function (AMF), particularly well suited for single automation systems that include mains

and generator.

System Overview

General notes

The easYgen is a stand-alone genset controller with measuring, monitoring, and breaker

control functionality. It comes with an easily mountable plastic housing covering a

thoroughly tested electronic-electrical system.

Display and buttons of the HMI offer access to states and values, as well as access to the

application. Password protection enables the assignment of multiple operation access

levels. Remote access, monitoring, visualization, and configuration are possible via

integrated interfaces. Communication between easYgens using PLC control or as a

network member offers an enhanced system management range; additionally supported

by easy to implement accessories.

Safety

Intended Use

The easYgen unit has been designed and constructed solely for the intended use

described in this manual.

• Intended use requires operation of the control unit within the range outlined in the

specifications listed in ╚═▷ “8 Technical Specifications”.

• Steps to be taken for commissioning are outlined in ╚═▷ “6 Commissioning”.

• Intended use includes compliance with all instructions and safety notes presented in

this manual.

• Any use which exceeds or differs from the intended use shall be considered improper use.

• No claims for any kind for damage will be considered if such claims result from

improper use.

Safety

Intended Use

The easYgen unit has been designed and constructed solely for the intended use

described in this manual.

• Intended use requires operation of the control unit within the range outlined in the

specifications listed in ╚═▷ “8 Technical Specifications”.

• Steps to be taken for commissioning are outlined in ╚═▷ “6 Commissioning”.

• Intended use includes compliance with all instructions and safety notes presented in this manual.

• Any use which exceeds or differs from the intended use shall be considered improper use.

• No claims for any kind for damage will be considered if such claims result from improper use.

System Overview

General notes

The easYgen is a stand-alone genset controller with measuring, monitoring, and breaker

control functionality. It comes with an easily mountable plastic housing covering a

thoroughly tested electronic-electrical system.

Display and buttons of the HMI offer access to states and values, as well as access to the

application. Password protection enables the assignment of multiple operation access

levels. Remote access, monitoring, visualization, and configuration are possible via

integrated interfaces. Communication between easYgens using PLC control or as a

network member offers an enhanced system management range; additionally supported

by easy to implement accessories.

Any such unauthorized modifications

• constitute “misuse” and/or “negligence” as per the product warranty

• thereby exclude warranty coverage for any resulting damage, and

• invalidate product certifications or listings.

Our Customer Service is available for technical information. Please see page 2 for contact

details.

In addition, our employees are interested in any new information and experiences that

arise from usage and could be valuable for improving our products.

Safety

Intended Use

The easYgen unit has been designed and constructed solely for the intended use

described in this manual.

• Intended use requires operation of the control unit within the range outlined in the

specifications listed in ╚═▷ “8 Technical Specifications”.

• Steps to be taken for commissioning are outlined in ╚═▷ “6 Commissioning”.

• Intended use includes compliance with all instructions and safety notes presented in

this manual.

• Any use which exceeds or differs from the intended use shall be considered improper use.

• No claims for any kind for damage will be considered if such claims result from

improper use.

Copyright

This manual is protected by copyright. No part of this manual may be reproduced in any

form or incorporated into any information retrieval system without written permission of

Woodward GmbH.

Delivery of this manual to third parties, duplication in any form – including excerpts – as

well as exploitation and/or communication of the content, are not permitted without a

written declaration of release by Woodward GmbH.

Service And Warranty

Opening the device will nullify any warranty!

CAUTION!

Any unauthorized modifications or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or

property damage, including damage to the equipment.

Copyright And Disclaimer

Disclaimer

All information and instructions in this manual have been provided under due

consideration of applicable guidelines and regulations, the current and known state of the

art, as well as our many years of in-house experience. Woodward assumes no liability for

any damages due to:

• Failure to comply with the instructions in this manual

• Improper use / misuse

• Willful operation by non-authorized persons

• Unauthorized conversions or non-approved technical modifications

• Use of non-approved spare parts

The originator is solely liable for the full extent for damages caused by such conduct. The

obligations agreed-upon in the delivery contract, the general terms and conditions, the

manufacturer’s delivery conditions, and the statutory regulations valid at the time the

contract was concluded, apply.

Fig. 1: easYgen-600

1 Terminals 1 to 14: Power supply, Relays, D+…

2 Terminals 27 to 30: Generator voltage

3 USB type B service port for PC/laptop with ToolKit-SC

4 Terminals 23 to 26: Generator current

5 Terminals 35 to 37: RS-485 interface

Terminals 41 to 44: CAN (J1939) interface

6 Terminals 15 to 22 and 38 to 40: MPU, Analog Inputs, Discrete inputs

The easYgen-600 are control units for engine-generator management applications.

The control units can be used in simple Start/Stop applications.

Scope of delivery

The following parts are included in the covering box. Please check prior to the installation

that all parts are present:

•Device easYgen genset control

•All screwable terminal connectors are delivered with plug and jack

•Clamp fastener installation material (4x)

A typical application mode for the control unit is the use for non parallel operation in a

single genset application.

• In this case, the easYgen will function as an engine control with generator and

engine protection.

• The control unit can open and close the circuit breaker .

Intended Use of This Control

easYgen-800 genset controllers are used for

• genset automation and monitor control system of single unit to achieve

• automatic start/stop,

• data measurement,

• alarm protection and

• three remote features: control, measuring and communication.

The controller adopts large liquid crystal display (LCD) and selectable Chinese, English or

other languages interface with easy and reliable operation.

This easYgen genset controllers adopt 32 bits micro-processor technology with precision

parameters measuring, fixed value adjustment, time setting and threshold adjusting and

etc. The majority of parameters can be set using front panel and all the parameters can

be set using PC (via USB port) and can be adjusted and monitored with the help of RS-485

port. It can be widely used in a number of automatic genset control system with compact

structure, simple connections and high reliability.