Archives

Functions

• Protection: automatic start/stop of the genset, ATS (Auto Transfer Switch) control

with failure indication and protection function

• All output ports are relay-out

• Parameter settings: parameters can be modified and stored in internal FLASH

memory and cannot be lost even in case of a power outage; most of them can be

adjusted using front panel of the controller and all of them can be modified using

ToolKit-SC on a PC via USB or RS485 ports.

• Temperature, oil pressure and fuel level curves can be used directly and users can

define the sensor curves by themselves.

• Multiple crank disconnect conditions (generator frequency, speed sensor, oil

pressure) are optional.

• Event log, real-time clock, scheduled start & stop generator (can be set as start

genset once a day/week/month with or without load).

• Start-up logo and display time are user-defined.

• Can be used on pumping units and as an indicating instrument (indicate and alarm

are enable only, relay is inhibited).

• Maintenance function: Actions (warning or shutdown) can be set when maintenance

time out.

• Instead of conventional analog modulation with a potentiometer, all parameters use

digital adjustment for more reliability and stability.

• Accumulative total run time and total electric energy of A and B. The user can reset

it to 0 and re-accumulate the value, which allows to count the total value.

• Protection: automatic start/stop of the genset, ATS (Auto Transfer Switch) control

with perfect failure indication and protection function

• All output ports are relay-out

• Parameter setting: parameters can be modified and stored in internal FLASH

memory and cannot be lost even in case of power outage; most of them can be

adjusted using front panel of the controller and all of them can be modified using

ToolKit-SC configuration software on PC via USB, Ethernet, or RS485 ports

• More kinds of curves of temperature, oil pressure, fuel level can be used directly and

users can define the sensor curves by themselves

• Multiple crank disconnect conditions (generator frequency, speed sensor, oil

pressure) are optional

• Widely power supply range DC (8 to 35) V, suitable to different start battery voltage

environment

• Event log, real-time clock, scheduled start & stop generator (can be set as start

genset once a day/week/month whether with load or not)

• Logon wallpaper and display time are user-defined

• Can be used on pumping units and as an indicating instrument (indicate and alarm

are enable only, relay is inhibited)

• With maintenance function. Actions (warning or shutdown) can be set when

maintenance time out

• All parameters are digital adjusted (instead of conventional analog modulation with

normal potentiometer) for more reliability and stability

• Waterproof security level IP55 due to rubber seal installed between the controller

enclosure and front panel

• Metal fixing clips enable perfect in high temperature environment

• Modular design, self-extinguishing ABS plastic enclosure, pluggable connection

terminals and embedded installation way; compact structure with easy mounting

• Accumulation of total run time and total electric energy of A and B. Users can reset it

for convenience.

• Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire

systems with voltage 120/240 V and frequency 50/60 Hz

• easYgen-1800 only: Collects and shows 3-phase voltage, current, power

parameter and frequency of generator or mains. Mains/Generator Line voltage (UAB,

UBC, and UCA), Phase voltage (UA, UB, and UC).

• easYgen-800 only: Collects and shows 3-phase voltage, current, power parameter

and frequency of generator. Generator Line voltage (UAB, UBC, and UCA), Phase

voltage (UA, UB, and UC).

• Phase sequence, frequency, Load current IA, IB, IC

• Each phase: Total active power [kW], Total reactive power [kvar], Total apparent

power [kVA], Average power factor PF

• Accumulated Total generator power [kWh], [kvarh], [kVAh], and Earth current

• easYgen-1800 only: For Mains, controller has over and under voltage, over and

under frequency, loss of phase and phase sequence wrong detection functions

• For generator, controller has over and under voltage, over and under frequency, loss

of phase, phase sequence wrong, over and reverse power, over current functions

• 3 fixed analog sensors (temperature, oil pressure and fuel level)

• Flexible sensors can be set as temperature sensor, oil pressure sensor or level sensor

• Precision measure and display parameters about Engine, Temp. (WT) °C/°F both be

displayed Oil pressure (OP) kPa/psi/bar all be displayed Fuel level (FL) %(unit) Speed

(SPD) r/min (unit) Battery Voltage (VB) V (unit) Charger Voltage (VD) V (unit) Hour

count (HC) can accumulate to max. 65535 hours. Start times can accumulate to max. 65535 times

Key characteristics

• With ARM-based 32-bit SCM, highly integrated hardware, high reliability level

• Multilingual interface (including English, Chinese or other customer specific

languages) which can be chosen at the site, making commissioning convenient for

factory personnel

• Improved LCD wear-resistance and scratch resistance due to hard screen acrylic

• Silicon panel and pushbuttons for better operation in high-temperature environment

• RS-485 communication port enabling remote control, remote measuring, remote

communication via ModBus protocol

• SMS (Short Message Service) function: When genset is alarming, controller can send

short messages via SMS automatically to max. 5 telephone numbers (external GSM

modem is needed). Besides this, generator status can be controlled and checked.

• Equipped with CAN bus port to communicate with J1939 genset. Monitoring

frequently-used data such as water temperature, oil pressure, speed, fuel

consumption and so on of ECU machine, and additionally also control start, stop,

raising speed, and speed droop via CAN bus port

Display and Status Indicators

General Notes

HMI and the configuration software enable access to control, settings, and visualization.

The front panel offers a number of functionally defined buttons and a set of menu

management buttons. LEDs visualize fixed states, the graphic display works together with

the menu management buttons to show all necessary information.

Features and Functions of both easYgen-800 and -1800

Both easYgen-800 and easYgen-1800 are very close in hardware and software. The

easYgen-1800 is the device with more/higher functionality. For comparison and better

differentiation both are described below.

easYgen-800 is intended to be used for single automation systems, auto start/stop of

the unit are performed with the help of remote signal.

easYgen-1800 has all functions of easYgen-800 as well as automatic mains failure

function (AMF), particularly well suited for single automation systems that include mains

and generator

System Overview

General notes

The easYgen is a stand-alone genset controller with measuring, monitoring, and breaker

control functionality. It comes with an easily mountable plastic housing covering a

thoroughly tested electronic-electrical system.

Display and buttons of the HMI offer access to states and values, as well as access to the

application. Password protection enables the assignment of multiple operation access

levels. Remote access, monitoring, visualization, and configuration are possible via

integrated interfaces. Communication between easYgens using PLC control or as a

network member offers an enhanced system management range; additionally supported

by easy to implement accessories.

Fig. easYgen-800

1: Terminals 1 to 22: Power supply, relays, discrete inputs, MPU, D+, …

2:  Terminals 23 to 26: CAN (J1939)

3:  Terminals 33 to 35: RS-485 interface

4: USB service port for PC/laptop with ToolKit-SC

5:  Terminals 62 to 64: RS-232 interface

6:  ETHERNET interface connector (RJ-45)

7:  Terminals 56 to 61: Analog inputs

8:  Terminals 49 to 55 (screwable): Generator and Ground current, discrete input 8

9:  Terminals 45 to 48: Generator voltage

10:  Terminals 41 to 44: Intentionally not implemented

11: Terminals 36 to 40: Relay outputs

12:  SD micro card slot

The easYgen-800 is a control units for engine-generator system management

applications.

The control unit can be used in applications such as: co-generation, stand-by or

distributed generation.

Scope of delivery

The following parts are included in the covering box. Please check prior to the installation

that all parts are present:

• Device easYgen genset control

All screwable terminal connectors are delivered with plug and jack

• Clamp fastener installation material (4x)

SPECIFICATIONS

Power Supply

Operating Voltage

(Reverse polarity protected)

8.0 VDC to 35.0 VDC, Continuous Power

Supply.

Maximum supply voltage Short Time 80 V (5-10 s); Long T. 50 V

Minimum supply voltage 6.5 V

Maximum operating current (All relays closed, LCD bright)

380 mA (12 V); 188 mA (24 V)

Maximum standby current (All relays closed, LCD dimm)

90 mA (12 V); 42 mA (24 V)

Power Consumption <4 W (standby ≤ 2 W)

Battery voltage measurement  Accuracy: 1% (12V/24V)

Alternator Input Range

3-Phase 4-Wire

3-Phase 3-Wire

Single-Phase 2-Wire

2-Phase 3-Wire

50 Hz/60 Hz

AC15V – AC360V (ph-N)

AC30V – AC620V (ph-ph)

AC15V – AC360V (ph-N)

AC15V – AC360V (ph-N)

easYgen-600 Unique Features

 Compact design – optimize footprint of your control panel

 Crank disconnect function -an additional layer of engine safety

 CAN J1939 – monitor and control your EFI engine

• Remote Start/Stop application in

• Single unit isolated operation

• Stand-by operation

• Prime power operation

• Rental power operation

• Easy to set up and commission

• Comprehensive engine, and generator protection

• Engine ECU interface to electronic engines

• Programmable I/Os

• Power metering

• Communication ports:  CAN J1939. RS-485. USB

• Dedicated heavy duty relays for engine and breaker interface

• Switchable parameter sets for mobile genset applications

• PC and/or front panel configurable

• Event log and event triggered data log

FEATURES

• Three-phase true RMS power sensing

• Operation modes: AUTO, STOP, and MANUAL modes accessible through front panel, discrete inputs or

over interfaces

• Remote control via multiple interfaces and via discrete inputs

• Direct support of several ECUs such as Bosch, Cummins, John Deere, MTU, Perkins, Scania, Volvo,

Woodward

• Two 16 A relay outputs for cranking and fuel solenoid

• Event and data logging capability with real time clock

• Maintenance scheduler with multipurpose flexible timers

• Operating hours, start, maintenance counters and monitoring

• Three switchable parameter sets of AC system winding, Rated Voltage, Rated Frequency, Rated Current,

Rated Power, Rated Speed

• Can be applied on pumping units as an indicating instrument (relays are inhibited);

• Fully configurable via PC using USB, RS485 or Ethernet. Front panel configurable with password

protection

• Manual breaker operation with tactile buttons on front panel

• Customizable boot-up logo with adjustable screen display time

• Multilingual capability selectable on site