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KePlast i1100 combines an outstanding and user

friendly operation with established keyboards and

complete performance control for the high productivity

– perfectly designed for hydraulic standard injection

molding machines. The Linux-based software platform

is future-proof and enables Industry 4.0 requirements,

communication protocol, and interface standards, such

as OPC UA & EUROMAP 77.

The focus is on the user

While offering a unique and open KePlast framework, the

series adapts control PLC and customizes HMI user screens

via a modern and user-friendly tool suite. The operation

panels cover a wide range of 8” to 12” brilliant TFT displays

and follow an easy-to-use menu structure.

A smooth workflow with intuitive operation and best usability

for eco machines provide an exceptionally rapid set-up for

process values – with several features, e.g., Quick Access

& Info Panel.

The classic control choice for any hydraulic machine

With its powerful control CP 035. KePlast i1100 is suitable

for both vertical and horizontal machines combined with

servo pumps or other peripheral devices connected via

high-speed EtherCAT. Due to the optimized performance

you can achieve high process accuracy for perfect results.

KePlast: more than a control solution

KEBA speaks the language of the plastics industry: We

understand the markets, processes, and customer-specific

requirements. You can benefit from a strong partnership

and the KePlast system with premium quality on both

hardware and software levels. Comprehensive technology

libraries guarantee efficient and user-friendly application

programming. The future-proof platform ensures the best

performance towards any digitalization trends offering a

broad Industry 4.0 portfolio.

Fast cut-off reaction for best process quality

Due to a sophisticated solution on the hardware level, a fast

cut-off reaction of 62.5µs and a minimized jitter is guaranteed

for an absolutely stable process. Various digital and analog

inputs and outputs can be freely configured according to

specific machine requirements. The implemented cut-off

detection on the CP 035 controller – in combination with

an immediate output reaction – is the optimized solution for

perfectly molded parts.

Flexible, modular & scalable

hardware & software

Experience seamless symbiosis of software & hardware

In the technology world, a wholly original system consisting of software and hardware

developed hand in hand for the highest compatibility always performs better than

a system combining parts of various origins. KePlast portfolio provides numerous

in-house developed, produced, and constantly enhanced software & hardware

combination choices for any injection machine requirement.

Human-machine interface (HMI) – Visualization

Modern, user-friendly, and powerful stationary and mobile operating panels for the best usability

// AP 500 (Active Panel) 21” PCT multitouch screen for innovative and cutting-edge gesture operation

based on Linux, including a top-performance multi-core CPU

// OP 500 (Passive Panel) series with 15” and 18” high-end

PCT multitouch screens via DVI interface,

optionally with established machine keyboards and switches

// OP 300 (Passive Panel) series with 7”, 8”, 10”, 12”, and 15” brilliant

TFT displays via DVI interface enable operation via microswitch

keyboard or single-touch screen

// KeTop Mobile series with 7” and 10” handheld

devices for peripheral applications and robotic

Controls

Powerful and scalable control platform

// Intel x86 based CPU architecture – single to quad-core

// Different performance classes for any application

// CP 0xx line – compact control with integrated I/O board

// CP 5xx line – modular configuration in combination with decentral I/Os

// Linux-based & future-proof software architecture

// Cycle time up to 500μsec

Drives & motors

Exceptional drives and motors – designed for maximal performance while

keeping energy costs at a minimum.

// Optimized package for all-electric and hybrid machines

//  Wide power range of up to 630A peak current

//  Single-, double-, and triple-axis modules

// EtherCAT high-speed communication

// Condition monitoring feature to realize

predictive maintenance solutions and increase the productivity

I/O modules & technology extensions

A wide range of high-end I/O modules – connectable

directly to the control or via bus coupling

// Digital or analog inputs and outputs

// Temperature inputs with galvanic isolation

// Special modules and bus interfaces

// High-speed EtherCAT fieldbus enables top control quality

// Ultra-compact I/O pin size of 3.81m

It’s All About People.

And Technology.

In line with the credo, „Automation by innovation“,

the international network of highly experienced employees

develops cutting-edge solutions accustomed and optimized to

the needs of the plastics and die casting industries.

Why KePlast i-series from KEBA?

Due to constant improvements and innovations, KePlast is a

state-of-the-art control system solution perfectly designed for

injection molding machines. So whether you need a cost-friendly

turnkey, lightly customized, or utterly new solution, we are here

to realize the vision.

Benefits at a glance

For the machine producer

// Scalable range of powerful, compact, and modular controls & I/Os

// Wide range of intuitive HMI panels

// Future-proof & state-of-the-art Linux platform

// Unique KePlast Application Framework for quick commissioning

// Connection of machine fleet with OPC UA

// One software for all injection molding machine types

// Innovative closed-loop concepts

For the end user

// High-quality, reliable hardware

// HMI developed closely with the end-user for the best usability

// Easy connectivity with OPC UA & EUROMAP

// ServiceNet Remote support solution

// EasyNet MES monitoring solution

Product features

• Simple graphical editor for efficient project planning

without programming knowledge

• Intuitive gesture navigation

• Individual combinations of complex

composite widgets

• Dynamic widgets

• Extensive customizing options

• Flexibly expandable with JAVA

Short description

KeView Trend is a HMI software program for efficient use

and fast visualization creation with the help of a powerful

function library, even without programming knowledge. 

Thanks to freely definable widgets and excellent interaction

with KEBA operating devices, a short time-to-market is ensured.

Freely programmable JAVA extensions open the door to nearly

unlimited applications.

KeView Style is based on the latest Java 8 with JavaFX.

Innovative application concepts can be easily implemented

using ViewEdit, the graphic designer. With the integrated multitouch

gestures and the diverse graphical possibilities, it is very easy to

create modern HMI applications. A machine can thereby be operated

as intuitively as a smartphone. With the RealTime Widgets developed

by KEBA, a machine can be directly operated in real-time. By means

of this innovation, hardware variants can be reduced and the HMI

can be used to create a true user experience.

Longer service life for cables

With the KeTop Reel, contamination and damage of the

cables are effectively prevented. In addition to safety at work,

the service life of the cables is also significantly increased as

the risk of accidental destruction is eliminated.

Avoid incorrect operation

The use of a KeTop Reel ensures a unique assignment of the

operating device to the controller. Lost time spent  searching

for the right connection as well as possible incorrect ope

ration caused by improper combinations can thereby be

avoided.

Extras

// Housing made of impact-resistant material

// Retraction springs with constant winding force over the

entire service life

// Cable opening for simple and fast winding

// Cable stop every 50 cm

// Retention and manipulation knob

// Swivelling wall mounting

The automatic cable retraction system for more safety

at the workplace

Dirty cables lying on the floor posing a latent tripping

hazard for employees as well as the potential for lost

time and incorrect operation of machines due to false

assignments of mobile operating devices to controllers

are a thing of the past with KeTop Reel.

Top priority for safety

The KeTop Reel cable drum with automatic retraction system

is used for convenient storage of the connection cable of

KeTop handheld operating devices.

More order means a significant reduction in the risk of trip

ping for employees. The integrated retraction brake, which

can easily be replaced should servicing be necessary, en

sures a reduced infeed speed. The cable can be easily and

safely rolled up – decreasing the risk of injury.

Tested system solution from a single source

A KeTop Reel in combination with a KeTop operating device

means a tested system solution from a single source.

The KeTop Reel has protection from overloads, is EMC

optimized and is therefore standard compliant even without

filtering in the control cabinet. It is available in different cable

lengths with certified KEBA cables.

Product features

• Hot plug connection box for emergency stop bridging

• Connection point recognition

• Full KeTop customizing options incl. safety and

operating elements

• Cable destruction identification

• For handheld operating devices with illuminated E-Stop

Short description

KeTop CB310 is a hot plug connection box with emergency

stop bridging for field installation. An operating device can

be plugged in or unplugged without triggering an emergency

stop. Thanks to the push-pull solution, plugging in and

unplugging can be done with one hand. The box checks the

connection and displays whether the connector is plugged in

properly or the cable is broken (cable destruction identification).

Thanks to its automatic connection point recognition the

associated application is displayed automatically when plugging

in a KeTop operating device with Box ID function. This saves time

and prevents operating errors.

If desired, the CB310 can be equipped with safety and operating

elements: Emergency-stop button and key switch (suitable

for the realization of safety functions) or push button. A removable

front with mounting aid and an integrated Ethernet switch

ensures simple and quick installation. Maintenance-free operation

over 20 years – no cyclical proof test required.

Product features

• High-performance, proven universal device for per-

forming all operating and visualization tasks

• High-quality display for clear and well-arranged

presentation, also suitable for complex processes

• Many equipment options for individual adaptations

Short description

With the high-performance ARM Cortex A8 processor,

the KeTop T55 forms a powerful embedded platform

with low power consumption. Available as operating

system is either Windows CE 6.0 or Linux.

Data can be transferred via USB port.

To increase the operational safety of the devices, the

product design is based on a modern FE computer

simulation. The round shape and the double-walled

housing are the result of this development, whereby

shock resistance is ensured to drop heights of up to

1.5 m. With its many grip and holding positions, the

KeTop T55 can be used comfortably and fatigue-free

by right- and left-handed persons.