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ABB’s Excitation Systems Center of Excellence, North America

ABB’s Excitation Systems

Center of Excellence, North America

The Excitation Systems Center of Excellence in North America is

part of ABB’s Industrial Automation, Energy Industries division.

ABB can help your company maintain its competitive edge

through the latest technology and optimized process concepts.

ABB Excitation Systems

From concept-to-commissioning, the Excitation Systems team

works together under one roof to manufacture and deliver

reliable excitation systems as well as timely and professional

after-sales services. ABB has a vast installed base across North

America, with over 1.800 units in operation (over 10.000 units

worldwide). ABB’s Excitation Systems service team is ready for

emergency travel and dedicated engineers are available

24/7/365 through the 1-800 technical support service hotline.

ABB SYNCHROTACT® 6 the world’s most popular synchronizer Key benefits

Key benefits

• Keeps assets productive at the highest levels of safety,

redundancy and availability

• Up to 20 different circuit breakers can be synchronized by

one SYNCHROTACT 6 unit

• All hardware and software is housed in a single unit

• Proven technology and reliable components

• Backwardly compatible with previous SYNCHROTACT

generations for easy and cost-effective retrofits

The number of parameter sets has been increased from 7 to

20. enabling up to 20 different circuit breakers to be

synchronized by a single SYNCHROTRACT 6 device. Compliant

with the IEC 61850 Ed. 2 international communication

standard, SYNCHROTACT 6 fulfills the most demanding

requirements and offers a choice between an electrical or

optical interface.

ABB SYNCHROTACT® 6 the world’s most popular synchronizer Diverse dual channel design

Diverse dual channel design

SYNCHROTACT 6 is the only synchronizer to have a diverse

dual channel design – if one channel should fail, the other

prevents the circuit breaker from closing under non

synchronous conditions. Both channels are in the same

SYNCHROTACT unit to minimize wiring, ensure perfect

working compatibility and reduce commissioning and

engineering costs.

The number of parameter sets has been increased from 7 to

20. enabling up to 20 different circuit breakers to be

synchronized by a single SYNCHROTRACT 6 device. Compliant

with the IEC 61850 Ed. 2 international communication

standard, SYNCHROTACT 6 fulfills the most demanding

requirements and offers a choice between an electrical or

optical interface.

The unit’s robust design is in accordance with the IEC 61508

SIL2 safety integrity level and IEC 60255-26. IEC 60255-27 and

ANSI/IEEE C37.90 product standards.

Woodward easYgen-3100XT/3200XT Genset Control for Multiple Unit Operation

New Features

✓ Redundant CAN/Ethernet connectivity

✓ AnalogManager

✓ Power Measurement Class 1

✓ Editable Screens

✓ Multiple interface ToolKit connectivity

✓ Face plate with tactile buttons

✓ Drop-In replacement

• Standard paralleling applications for up to 32 generators in

• Peak shaving operation

• Stand-by operation

• AMF (Automatic Mains Failure) operation

• Emergency operation

• Import/Export operation

• Islanded & Utility parallel operation

• Easy to set up and commission

• Master or Slave control capability

• Complete engine, generator and utility protection

• Open/Closed Transition

• Five communication ports: Ethernet, 2xCAN (CANOpen and J1939), RS-485. USB

• Customizable logic, HMI screens, and alarms

• Dedicated low temperature display variants

• UL 61010. UL 6200. CSA, RoHS 2. and marine (ABS, LR) compliance

Woodward easYgen-3100/3200 Genset Control for Multiple Unit Operation SPECIFICATIONS

SPECIFICATIONS

Power supply …………………………………………………. 12/24 Vdc (8 to 40 Vdc)

Intrinsic consumption ………………………………………………………… max. 17 W

Ambient temperature (operation) ………………….. -20 to 70 °C / -4 to 158 °F

Ambient temperature (storage) …………………… -30 to 80 °C / -22 to 176 °F

Ambient humidity……………………………………………… 95 %, non-condensing

Voltage ………………………………………………………………………………….. ( /∆)

100 Vac [1] Rated (Vrated) …………………………………….. 69/120 Vac

Max. value (Vmax) …………………………………….. 86/150 Vac

Rated surge volt.(Vsurge) ……………………………………………. 2.5 kV

and 400 Vac [4] Rated (Vrated) …………………………………… 277/480 Vac

Max. value (Vmax) …………………………………… 346/600 Vac

Rated surge volt.(Vsurge) ……………………………………………. 4.0 kV

Accuracy ……………………………………………………………………………… Class 1

Measurable alternator windings … 3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w

Setting range ………………… primary ……………………………50 to 650.000 Vac

Linear measuring range …………………………………………………….. 1.25×Vrated

Measuring frequency……………………………………….. 50/60 Hz (40 to 85 Hz)

High Impedance Input; Resistance per path ……. [1] 0.498 MΩ, [4] 2.0 MΩ

Max. power consumption per path ………………………………………… < 0.15 W

Current (Isolated) Rated (Irated) ………………………… [1] ../1 A or [5] ../5 A

Linear measuring range ……………………………………………….. Igen = 3.0×Irated

Imains/ground = 1.5×Irated

Setting range ……………………………………………………………….. 1 to 32.000 A

Burden ……………………………………………………………………………… < 0.15 VA

Rated short-time current (1 s) ……………………………[1] 50×Irated, [5] 10×Irated

Power ……………………………………………………………………………………………

Setting range …………………………………………………. 0.5 to 99.999.9 kW/kvar

Discrete inputs …………………………………………………………………… isolated

Input range ……………………………………………………. 12/24 Vdc (8 to 40 Vdc)

Input resistance …………………………………………………….. approx. 20 kOhms

Relay outputs ………………………………………………………………………… isolated

Contact material ……………………………………………………………………….. AgCdO

Load (GP) ……………………………………………………………… 2.00 Aac@250 Vac

2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc

Pilot duty (PD) ……………………………………………………………………………………..

1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc

Analog inputs (none isolated) ………………………………………freely scaleable

Type ………………………………………………………….. 0 to 500 Ohms / 0 to 20 mA

Resolution …………………………………………………………………………………. 11 Bit

Analog outputs (isolated) …………………………………………….freely scaleable

Type ………………………………………………………………. ± 10 V / ± 20 mA / PWM

Insulation voltage (continuously) ………………………………………………. 100 Vac

Insulation test voltage (1s) ……………………………………………………….. 500 Vac

Resolution ………………………………….. 11/12 Bit (depending on analog output)

± 10 V (scaleable) ……………………………………. internal resistance ≤1 kOhms

± 20 mA (scaleable) ………………………………………. maximum load 500 Ohms

Housing  Front panel flush mounting ……………… Plastic housing

Dimensions  WxHxD …………………………………… 282 × 217 × 99 mm

Front cutout  WxH ……………………………. 249 [+1.1] × 183 [+1.0] mm

Connection ………………………………………………. screw/plug terminals 2.5 mm²

Front ………………………………………………………………………… insulating surface

Sealing  Front ……………………………. IP66 (with screw fastening)

Front ……………………………. IP54 (with clamp fastening)

Back ……………………………………………………………. IP20

Weight ………………………………………………………………………… approx. 1.850 g

Housing  Switch cabinet back mounting ….. Sheet metal housing

Dimensions  WxHxD …………………………………… 250 × 227 × 84 mm

Connection ………………………………………………. screw/plug terminals 2.5 mm²

Protection system ……………………………………………………………………….. IP 20

Weight ………………………………………………………………………… approx. 2.150 g

Disturbance test (CE) ………… tested according to applicable EN guidelines

Listings ………………………………………………………….. UL, cUL, GOST-R, CSA

Marine …………………………… LR (Type Approval), ABS (Design Assessment)

Woodward easYgen-3100/3200 Genset Control for Multiple Unit Operation FEATURES

FEATURES

• Operation modes: Auto, Stop, Manual, and Load/No Load test modes via discrete input possible

• Breaker control: Slip frequency / phase matching synchronization, open-close control, breaker monitoring

• Load transfer features: open / closed transition, interchange, soft loading / soft unloading, mains parallel

• Remote control via interface and discrete/analog inputs for adjusting speed, frequency, voltage, power, reactive

power, and power factor set points

• Freely configurable PID controllers for various control purposes, such as heating circuit control (CHP applica

tions), water level, fuel level, or pressure and/or other process values

• Special Scania S6. MTU ADEC ECU7/8. Volvo EMS2 & EDC4. Deutz EMR2. MAN MFR/EDC7. SISU EEM,

Cummins and Woodward EGS02 ECU support

• Clear text display and evaluation of up to 100 J1939 analog values

• Discrete and analog I/O expansion board connectivity (Woodward IKD 1 or Phoenix Contact IL series)

• Multi-lingual capability

• QV monitoring

• Adjustable vector groups for synchronization

• Time-dependent voltage monitoring

• Dynamic mains stabilization

• Peak shaving operation

• Stand-by operation

• AMF operation

• Cogeneration (CHP)

• Isolated & mains parallel operation

• Import/export control

• Soft loading features

• Open/closed transition

• Load sharing and load dependent start/stop for up to 32 units

• CANopen / J1939 ECU Control

• Process control

Woodward easYgen-3100/3200 Genset Control for Multiple Unit Operation DESCRIPTION

LogicsManagerTM – Woodward’s LogicsManager enables to change the operation sequences and adapt them

to specific needs. The LogicsManager accomplishes this by monitoring a range of measuring values and inter

nal states, which are combined logically with Boolean operators and programmable timers. This enables to

create and/or modify control and relay functions.

FlexInTM – The analog inputs are configurable to operate with VDO, resistive, and/or 0 to 20 mA senders.

Flexible Outputs – Speed and voltage bias outputs are configurable to function with all speed governors and

voltage regulators. The outputs can also be used as freely scalable outputs (e.g. for driving external meters).

FlexCANTM – Advanced network interfaces ensure unsurpassed control performance – from engine control up

to total plant operation. The easYgen-3000 Series is capable of working with all common industrial interfaces,

including CAN, RS-232. and RS-485. The multiple communication protocols permit the easYgen-3000 Series to

communicate with a vast majority of engine control units (ECUs), external I/O boards, PLCs, and modems.

CANopen, J1939. Modbus RTU, and Modem protocols are supported.

DynamicsLCDTM – The adaptive and interactive 5.7″, 320×240 pixel color graphical LC display with soft keys

and a clear menu structure ensures intuitive user operation and navigation.

Woodward easYgen-3100/3200 Genset Control for Multiple Unit Operation FlexAppTM

DESCRIPTION

The easYgen-3000 Series are control units for genset management applications. The numerous inputs and

outputs, along with a modular software structure, permit you to use the easYgen-3000 Series for a wide range

of applications with only a single part number. This includes stand-by, AMF, peak shaving, import-export, coge

neration or distributed generation, among others. Also the easYgen-3000 Series is compatible for island, island

parallel, mains parallel and multiple unit mains parallel operations.

The easYgen-3000 Series is able to control up to 32 gensets connected in a network with automatic sequencing.

The easYgen-3000 Series is available in two variants, the easYgen-3100 for cabinet back panel installation,

and the easYgen-3200 with graphical color display and soft keys for front panel mounting.

FlexAppTM – This feature provides the tools to easily configure the number of operated breakers: None, GCB,

GCB and MCB.

Woodward easYgen LS-6XT Multi-Breaker control Salient Specifications Power

Power

Setting range 0.5 to 99.999.9 kW/kvar

Accuracy Class 1.0

Discrete inputs isolated

Input range 12/24 VDC (8 to 40 VDC)

Input resistance approx. 20 kΩ

Relay outputs isolated

Contact material AgNi

Load (GP) 2.00 Aac@250 Vac 2.00 Adc@24 VDC

Analog inputs (isolated) freely scalable

Type 1 0 to 1 V / 0 to 2000 Ohms / 0 to 20 mA

Resolution 16 Bit

Maximumpermissible voltage against genset Ground 9 V

Maximum permissible voltage genset Ground to PE  100 V

Analog outputs (isolated) freely scalable

Type 1 ± 10 V / ± 20 mA / PWM

Basic insulation voltage (AO#2) 500 Vac

Reinforced insulation voltage (AO#2) 300 Vac

Insulation voltage (AO#1) 100 Vac

Resolution 12 Bit

Output ± 10 V (scalable) Internal resistance

Output ± 20 mA (scalable) Maximum load 500 Ω

Housing  Back panel mounting,

Powder Coated Sheet metal housing

Dimensions W x H x D (P1): 250 × 228 × 50 mm

Connection screw/plug terminals 2.5 mm²

Protection system IP 20

Weight approx. 1.750 g

Listings CE, UL, cUL, LR/ABS

Woodward easYgen LS-6XT Multi-Breaker control Salient Specifications

Specifications

Power supply 12/24 Vdc (8 to 40 Vdc)

Intrinsic consumption max. 22 W

Ambient temp. (operation) -40 to 70 °C / -40 to 158 °F

Ambient temp. (storage) -40 to 80 °C / -40 to 176 °F

Ambient humidity 95 %, non-condensing

Voltage (software configurable)  (Y / ∆)

100Vac Rated (Vrated) 69 / 120 Vac

Max value (Vmax) 86 / 150 Vac

400 / 600 VAC  Rated (Vrated) 400 / 690 VAC

Max. value (Vmax) 520 / 897 VAC

Rated surge Volt. (Vsurge) 6.0 kV

Accuracy Class 0.5

Measurable alternator windings

3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w

Setting range primary  50 to 650.000 Vac

Linear measuring range 1.25×Vrated

Measuring frequency 50/60 Hz (30 to 85 Hz)

High Impedance Input; Resistance per path 2.5 MΩ

Max. power consumption per path < 0.15 W

Current (Isolated, software configurable)

Rated (Irated)  1 A or 5 A

Linear measuring range IsystemA = 3.0×Irated

IsystemB = 1.5×Irated

Setting range  1 to 32.000 A

Burden  < 0.10 VA

Rated short-time overcurrent (1 s) [1] 50×Irated,

[5] 10×Irated

Accuracy Class 0.5

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