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Watlow ASPYRE To Elevate Your System

with an intelligent power controller family that simplifies

your application while offering cutting-edge features

Modular and Smart Design

Easy to Use and Service

> Easy to read real character pixel display

> Quick access to SCRs minimizes production downtime

> Simple to configure with ASPYRE® configuration PC

software and plug and play access via USB device port

> Intuitive application wizard automatically recommends

controller configuration settings based on load type

> Intelligent troubleshooting with built-in diagnostics

> Easy to access replaceable semiconductor fuses

Improved Process Control

For a Wide Variety of Load Types

> 20 firing combinations to align with a variety of load types

> Advanced control modes protect heater from damage

on start up and extends overall heater element life

> Six available power control modes to maximize thermal performance

> Multiple digital and analog I/O to increase system control functionality

Watlow Control modes: contactor, voltage, current or power

Typical Applications

• Furnace and ovens

• Autoclaves

• Kilns

• Heat treatment

• Glass industry

• Semiconductor

• Power generation

• Oil and gas

• HVAC

• Textiles

• Plastics

• Packaging

• Petrochemical

• Dryers and curing

Control modes: contactor, voltage, current or power

• Satisfies a wide range of demanding thermal applications

Load firing modes: zero-cross, burst fire, phase angle, soft

start, half-cycle, single-cycle, delayed triggering

• Handles a wide range of load types including nichrome,

medium and long waveform infrared lamps, moly

(Kanthal® Super), transformers, silicon carbide, UV lamps

and tungsten

• Protects and extends the life of connected loads

Wide range of communication protocols

• Enable factory and process automation with connectivity

access to process and equipment data using Modbus® RTU,

Modbus® TCP, EtherNet/IP™, Profibus, Profinet, USB device

(configuration and data file transfers)

Open heater and shorted SCR indication

• Minimizes production downtime with easy to understand,

intelligent, troubleshooting diagnostics

Integrated USB and user interface for configuration

• Easily and safely program configuration settings as the user

interface can be powered through USB connection

• Eliminates need to work in a hazardous environment near

high voltage when configuring the controller. High voltage

to the controller and panel can be turned off while setting

controller configuration.

Watlow ASPYRE® DT Power Controllers Features and Benefits

Features and Benefits

Heater bakeout

• Protects heater on start up

• Eliminates labor and time associated with checking for wet heaters

Integrated semiconductor fusing, current transformer and

user interface

• Saves installation time and eases setup and commissioning

• Delivers a user-friendly, intuitive interface

Industry-leading design and serviceability

• Offers a robust SCR design to meet a rugged industrial

environment’s high quality and reliability needs

• Provides quick and easy access to maintain and service

fuses and individual legs in minimal time

• Enables fast troubleshooting by providing helpful thermal

system diagnostics

Comprehensive power controller range

• Provides wide range of options from simple single-phase to

complex three-phase loads to 690V

100KA short circuit current rating (SCCR)

• Minimizes damage in the event of a short circuit c-UL® 508 Listed

• Shortens project schedules, agency testing and expenses

Modular and Scalable Power Controller Family Ideal for a Wide Range of Applications

Modular and Scalable Power Controller Family Ideal for a Wide Range of Applications

Watlow’s new ASPYRE® DT power controller family is flexible

and scalable, and available with a variety of options allowing

one platform to be re-used across a wide range of applications,

which can help save time and money. ASPYRE DT models

available include sizes from 35 to 2100 amps.

This power controller family features multiple advanced

microprocessor-based firing and control mode algorithms.

Combined with diagnostics and several communications

options the product enables equipment and factory automation.

Controller firing modes include zero cross, burst firing,

single cycle, delayed triggering and phase angle. These

smart algorithms enable the product to easily control a

wide base of heater loads including nichrome, moly,

silicon carbide, tungsten quartz and infrared lamps and

transformer-coupled loads.

ASPYRE DT offers a comprehensive list of modular options

that deliver space and labor savings including controlled legs

(1, 2 or 3), semiconductor fusing, load current measurement,

amperage size and user interface.

Honeywell MICRO SWITCH Premium Subminiature Basic Switches

DESCRIPTION

The industry-defining name in snap-action switches,

Honeywell MICRO SWITCH premium subminiature switches

are designed for repeatability and enhanced product life. The

MICRO SWITCH SM Series delivers consistent performance

within a range of conditions.

The MICRO SWITCH SM Series’ small size and light weight are

combined with ample electrical capacity, precision operation,

and extended life. Featuring high precision and repeatability,

the SM Series offers gold contacts for low-energy switching

and gold bifurcated contacts for maximum reliability.

Bifurcated contacts provide parallel redundancy within the SM

switch.

The SM switch is available for power-duty switching up to 11 A

(Vac) or 1/4 HP (Vac).

POTENTIAL APPLICATIONS

• Precision switch assemblies for commercial aircraft to

monitor doors for “closed” and “locked” position

•  Landing gear monitor

•  Precision switch assemblies for commercial cockpit

applications for pushbuttons, toggle, or joystick assemblies

•  Precision switch assemblies in military applications

• Assemblies for industrial pressure switches and temperature

switches

• Power generation fuel level (gas and oil)

PORTFOLIO

The SM Series of premium subminiature basic switches are

a part of a strong offering of submins including SX Series

(premium) and ZM, ZM1. ZD, ZX, and ZW Series (standard) switches.

HIMA A 64-bit version of SILworX is now available

The SILworX API (application programming interface) is an interface which allows SILworX functions

to be called from an external program. The call is made over an SSL-encrypted connection with certificate

handling.

Both the process and rail industries use the API for:

• Automated tests

• Automated readout of system information

• Automated readout of diagnostic information

• Automated archiving and version management

Reload/Download/Code Generation

A 64-bit version of SILworX is now available. This means that the program uses the full performance of

modern PCs and there is no memory limitation for program sizes.

A reload for large projects (including code generation) can be carried out two to five times faster,

resulting in enormous time savings.

Multiforce

Up to five users can carry out forces simultaneously on one controller. This enables faster and more

efficient testing, as well as accelerated commissioning.

VAR_IN_OUT

Combined input and output variables in function blocks for optimized performance. IN_OUT variables

can be used to both read and write variables within the function block.

HIMA Automated testing with SILworX Smart Safety Test

Automated testing with SILworX Smart Safety Test

The life cycle of a safety system requires necessary tests. Smart Safety Test offers flexible test

concepts for engineering, factory acceptance test, site integration test, commissioning and

automated retesting.

• Supports the use of recommended methods regarding automated tests and acceptance

• Defined test cases are reusable and always up-to-date

• Automated checks for any changes

• Usable to support and document proof tests

• Automated documentation of the test execution and results

• Directly executable on the safety PLC

Comparing logics and making changes visible. With the SILworX COMPARATOR PLUS project

changes are quick, easy and comprehensible. It allows you to compare the logic of two programs,

functions or functions blocks (Programming Organization Units) with one another, displaying the

changes graphically and in tabular form with a high degree of detail.

• Comparison of projects and archives

• Comparison of function block logic

• Comparison of step functions

Potential sources of error in the application are reduced to a minimum. Change tracking is digitally

available.

While maintaining the highest functional standards, the COMPARATOR PLUS simplifies the Management-

of Change process at every stage of the lifecycle. This applies both during the engineering process and

for modifications during operation.

HIMA SILworX API (application programming interface)

Customize your automation process in a simple way

Via an additional interface in SILworX, external plug-ins such as scripts, programs or functions

can be integrated into your own automation project without affecting the safety functions.

Plug-ins are applications that interact with SILworX but are not included in the SILworX application.

Extend SILworX by integrating application-specific functions as needed and benefit of flexible

programming, increased efficiency and faster time-to-market.

Plug-ins for SILworX

• Independent modules that run in their own processes

• Start automatically with SILworX or manually by the user

• Access to SILworX via the SILworX API function

In large projects several people work together on one project and need to manage different

versions or parts of the same project.

Versioning and collaboration made easy

• SILworX offers the option to save the project in several individual files instead of one single file.

• This makes it easy to import individual files or folders into versioning tools and merge them

back later into one project.

• The same applies to objects such as function blocks, libraries, and other resources that were

created by different team members.

SILworX Multi-File-Project streamlines both versioning activities and team collaboration.

This enhances the digital work process which generates more efficiency and saves more time.

HIMA SILworX offers a modular approach

SILworX allows you to program and configure your HIMA safety-related controllers

and diagnose errors in an intuitive user interface. This results in fewer user errors

and faster engineering – enabling you to commission your safety system more quickly

and adapt it to new requirements immediately.

The engineering tool is a part of the HIMA Smart Safety Platform and adapts modularly

to your project requirements. In addition to its core function, SILworX also offers Industry

4.0 functions for user-specific programming. Benefit from efficient and flexible engineering

solutions for future-proof digitalization of functional safety with added value.

SILworX offers a modular approach.  In addition to its core functions, the programming of

safety controllers, it also offers industry 4.0 features that can be deployed flexibly to meet

the application´s specific requirements. All of these features are safety certified.

Thanks to the new interface external plug-ins such as scripts, programs or functions can

also be integrated into your own automation project.

HIMA SILworX The world’s most advanced safety application manager

SILworX is HIMA’s easy-to-use, fully integrated configuration,

programming and diagnostic environment. Its state-of-the

art interface with drag&drop programming helps users

avoid mistakes and speeds up the engineering process.

Different levels of user guidance, clear display of all status

and diagnostic information and comprehensive validation

tools help engineers achieve safe applications.

SILworX highlights:

ƒƒ A single fully integrated software tool for all tasks

ƒƒ One licence for all functions

ƒƒ IEC 61131-3-compliant, supporting all functions and

variable types for safety-related programming

ƒƒ Flexible programming using function block diagrams,

sequential function charts

ƒƒ Supports reload funcitonality for hardware and logic changes

ƒƒ Project saved automatically each time it is loaded

ƒƒ Safe comparator for hardware and logic changes,

including detail view and Go to … functionality

ƒƒ Program validation inlcuding offline simulation, online test

ƒƒ Secure double code generation with code comparison

ƒƒ Monitored forcing of signals

ƒƒ Project-wide cross-references and navigation

ƒƒ Password protection for projects and controller access

ƒƒ ST (Structered Text)

ƒƒ Supports SOE programming

ƒƒ Supports multitasking for up to 32 independent programs

ƒƒ Hardware import/export via XML

ƒƒ Library including function blocks developed in accordance

with IEC 61511

ƒƒ C Code function block option

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