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ABB Secure and Analyze MobileGuard™ Natural Gas Leak Detection System

Traditional leak detection processes do not meet today’s demands for fast, accurate and transparent data. The storage and transportation of flammable or hazardous gases poses safety and environmental risks.

The natural gas industry and utilities are facing increasing challenges in pipeline monitoring and compliance for the following reasons

– Aging infrastructure

– Regulatory pressure to improve system integrity

– Desire to reduce greenhouse gas emissions

– Reliance on time-consuming, error-prone paper-based monitoring systems

– Pressure to reduce costs

– Need for data transparency

Current leak detection methods are slow, costly and often unreliable, ABB’s solutions can quickly detect, find and quantify leaks anywhere.

ABB’s natural gas leak detection systems directly address all these challenges:

– Local gas distribution systems

– Surveying mains and services

– Odor surveys

– Construction verification

– Post-disaster assessments

– Frost Line Assessment

Benefits

– Reliable – Measures methane and ethane simultaneously, eliminating false alarms

– Time saving – leaks can be detected within 2 minutes of energization (comparable laser methods require 30 to 45 minutes to warm up and/or are much less sensitive)

– Less maintenance – unlike other laser methods, ABB’s patented technology is robust and can be fully serviced by anyone, anywhere, anytime

– Lower operating costs

– Cybersecurity – ABB solutions are fully tested to www.cniacs.com meet stringent cybersecurity requirements

– Data integrity – the customer owns and controls the instrument at all times and has full custody of all data

– Transparency – data is available anytime, anywhere through cloud-based reporting

ABB launches Sensi+™ – a revolutionary analyzer for natural gas quality monitoring

– Single unit for continuous, simultaneous measurement of contaminants in H2 small, high 2O and CO2 natural gas streams for trade handover, tariff compliance and process monitoring

– ABB’s proven laser technology virtually eliminates false readings and provides fast response for reliable process control

– Designed for remote and hazardous locations, Sensi+ delivers superior performance and low cost of ownership

ABB’s Sensi+ analyzer offers a reliable new solution that www.cniacs.com simplifies and reduces pipeline operation and maintenance costs.

It enables safer, easier and more efficient pipeline monitoring and operation with a single device that

The device can analyze up to three contaminants (H2 minor, 2O major, CO2) accurately and in real time in any natural gas stream.

Its fast response also enables quick reaction to process disturbances, which can help reduce waste and methane emissions.

Reducing the risk and impact of natural gas contaminants often presents challenges for natural gas pipeline operators, the processing industry and natural gas utilities.

ABB Ability™ SmartMaster

About ABB Ability™ SmartMaster

ABB Ability SmartMaster is a next generation

ABB Ability SmartMaster is the next generation suite of validation tools and condition monitoring platforms for use with a range of ABB equipment. By downloading the software, including the associated Validation Definition File (VDF), you can

Optimize the checking of measurement accuracy without stopping the process. Using a licensed version of the software, test reports can be generated and stored locally for further analysis.

Based on ABB’s “fingerprint” concept, every unit is subjected to a verification test before leaving the factory. Based on ABB’s fingerprinting concept, every unit is subjected to a verification test before leaving the factory.

After the product has been commissioned, the operator has the option via software to use the factory fingerprints or to create new fingerprints based on actual site conditions.

SmartMaster is a solution that has been developed as a platform to remotely verify equipment diagnostic data without interrupting ongoing measurements:

– ABB DCS and FIM Connectivity

– Cell phone connectivity

– Bluetooth connectivity

– Ethernet (OPC UA) connection

SmartMaster Features

Advanced features

– Support for up to 400 assets

– Scheduled Validation

– Accuracy statement for test equipment

– Parameter level trending

– Service recommendations

– Data storage up to 5 years

Advanced

– Supports up to 150 www.cniacs.com assets

– Includes licensed software testing

– Accuracy statement for test equipment

– Report generation

– Historical validation data (viewed monthly)

– Instrument diagnostic information

– Cause and recommended action

ABB HMI560 560SFR02 Rack available with or without redundant power supply

Applications

The 560SFR02 rack can be used with or without redundant power supplies. Therefore, it has 2 slots for redundant power supply units (PSUs)

It therefore has 2 slots for redundant power supply units (PSUs) and 17 slots that can be used for I/O boards, communication units (CMUs), or a combination of both. It connects to other racks via the RTU560s serial peripheral bus.

Up to seven 560SFR02 racks can be connected to one system.

By using the Bus Connection Unit 560BCU05. up to 8 Communication Units (560CMU05/560CMU02R2) can be connected to the 560SFR02.

For applications with only one communication unit, the BCU05 is also required.

The BCU05 can be installed in a swing-out cabinet or frame.

A second PSU can only be inserted and made operational in slot 19. Insertion of other modules is not allowed.

If the second PSU option is not used, slot 18 can be used.

Features

19” rack height of 3 HE for single Eurocard format boards (DIN 41494). A total of 20 slots are available for mounting boards.

Each PSU has one predefined slot (slot 21 and slot 19). These slots can only be used with PSU modules.

Slots 1 through 17 can be used for I/O boards and/or www.cniacs.com CMU modules. If redundant power supplies are not used, slot 18 can be used to install additional I/O boards.

Slot assignment:

Two slots for

x 1 or 2 power supply units (each 2 slots wide)

17 slots for

x up to 8 communication units

x up to 17 I/O boards (with redundant power supply)

x up to 18 I/O boards (if only one power supply unit is used)

ABB 23BA23 Board Command Output Monitor Module Board

APPLICATIONS

The 23BA23 board is used for the remote terminal unit RTU560.

The 23BA23 board should be installed if you need to check the output circuitry for object commands before issuing the actual command.

The 23BA23 board performs an “n select 1” check. It checks whether only one intermediate relay is activated in the output circuit.

This is only feasible if all mutually exclusive relays connected to a check circuit have the same resistance value. have the same resistance value.

23BA23 The board allows two separate check circuits to be used to check two different types of interlocking relays.

The allowable tolerance ranges are defined by parameters.

A maximum of 16 23BA23 boards can be used with one RTU560.

In RTU560 systems, the 23BA23 board is only functionally and pinout compatible with the 23BA22 board.

The 23BA23 board is only functionally and pin compatible www.cniacs.com with the 23BA22 board in an RTU560 system.

The basic additional tasks are as follows

Checking the galvanic isolation of the circuit

Suppress line frequency during measurement

Characteristics

Figure 1 shows the connection of the binary output boards 23BA20 and 23BA23 at two-pole startup for (n select 1) checking.

The check circuit for measuring the relay coil resistance is galvanically isolated from the electronic voltage and the switching voltage (UD) of the intermediate relay.

This is achieved by means of galvanically isolated DC/DC converters and optocouplers.

No auxiliary test voltage is required. During the measurement, the 23BA23 board switches the corresponding check circuit (P1 or P2) to both poles, thus separating the two.

During the check (1 out of n), the 23BA23 board measures the resistance value in the output circuit and compares this value with the configured upper and lower limits.

If the resistance value is within the limit values, the selected interlock relay can be activated. The object command will be acknowledged.

If the measured resistance value is outside the permissible range, the 23BA23 blocks the output and displays an error to the CMU (CMU = communication unit).

The CMU controls and coordinates the corresponding 23BA20 and 23BA23 boards.

ABB 23OK24 Fibre optic coupler Serial communications

Fiber optic coupler for glass fiber optic cables with an emission wavelength of 820 nm Fiber optic connection with bayonet socket BFOC/2.5 (IEC-SC86B)

Optical isolation of the RTU560 bus

Suitable for use as star coupler for RS-485 and RS-232 buses

IEC 60870-5-103 device interface

Front panel connector for 2 optical lines

Fiber optic coupler 23OK24

The fiber optic coupler 23OK24 is suitable for the RTU560. the module is used to transmit data via 2 independent optical links (receive and transmit).

Fiber optic cables are insensitive to inductive and capacitive interference as well as to potential differences between the two data communication devices.

In critical environments or when potential isolation is required, fiber optic cables can be used to bridge across distances. With 200 μm fiber optic cables, the maximum distance is up to 2600 meters.

The module can be used to convert the receive and transmit data signals of the following electrical interface standards to fiber optic signals:

– RTU560 SPB I/O bus

– RS-485 bus

– RS-232 C

The fiber optic coupler 23OK24 can be www.cniacs.com connected to the RTU500 series coupler 560FOC40. the RTU520 I/O adapter 520ADD03 R0002 and the RTU511 I/O adapter 23AD64 R0002.

ABB 23WT23 PCB Modem Serial Communications

APPLICATIONS

The 23WT23 board is a modem that converts serial data according to the CCITT V.23 standard.

Therefore, it can be used for transmission over leased PTT lines, private networks or radios.

The two-wire or four-wire mode of operation can be selected via jumpers. The Voice Frequency (VF) output has a high impedance and can connect up to 10 remote stations to multiple pull-down lines.

The modem 23WT23 is available in two versions (rubrics):

– R0001: 5 VDC power supply

– R0002: 24 VDC power supply

Features

The 23WT23 circuit board is a printed circuit in Eurocard (160 mm x 100 mm) format.

All necessary configurations, such as transmit-output level, receiver sensitivity, and two- or four-wire operation, can be configured via jumpers.

The interface to the Data Terminal Equipment (DTE) operates according to the RS 232-C standard and provides the following signals:

– TxD Transmit Data

– RxD Receive Data

– RTS request to send

– DCD Data carrier detect

– CTS Clear to transmit

– DSR Data setup ready

The receiver level is monitored and the alarm relay, together with the light-emitting diode (LED) “ST”, indicates a longer (approx. 4-6 seconds) interruption of the carrier.

The LED on the front panel shows the signal status of the RS 232-C interface. The serial interface signals as well as the VFT line can be measured or opened using the disconnect test socket on the front panel.

If a higher isolation voltage is required, an additional VF signal transformer must be used.

Optionally, surge voltage protection www.cniacs.com elements can be inserted on request to protect against transient overvoltage spikes (see Figure 2).

The 23WT23 modem operates according to the CCITT V.23 standard in half and full duplex mode at 1200 bits/second.

The R002 version is compatible with the 23WT21 modem connector and can only be used in the RTU232 base subrack. In all other cases, the 5-volt version of R0001 should be used.

Scanlab Camera Adapters

Camera Adapters

The camera adapter allows process observation of the working plane of the galvanometer scanning head by means of a camera. This makes it suitable for process control during laser processing or for inspection of workpiece position and orientation.

Its mechanical interface can be mounted directly between the scanning head and the laser flange. Four camera placement positions are available for setting up the objective unit, ensuring easy integration into existing or new systems.

In order to observe the working plane, the light from there is decoupled in the camera adapter via a beam splitter and imaged onto the sensor via the camera objective. In contrast, laser radiation is transmitted almost unimpeded on its way to the scanning system.

vision for scan heads

The camera adapter enables camera-based observation of a galvanometer scan head’s working field. Typical applications include process monitoring or determination of a workpiece’s orientation during laser processing.

The camera adapter ensures easy integration into new as well as existing systems. The adapter’s mechanical interfaces enable straight forward mounting between the scan head and laser flange. The system allows 4 alternative orientations of the objective with camera.

To facilitate monitoring of www.cniacs.com work surfaces, light arriving from the workpiece is decoupled via the adapter’s beam splitter and directed through the camera’s objective onto its imaging chip. The laser beam on the other hand passes practically unattenuated through the beam splitter to the scan system. Optical configurations are available for various wavelengths. Customers can freely select a camera suitable for their requirements and attach it via a C-mount.

The camera adapter is specifically designed for maximum observation field size and its integrated iris diaphragm can be adjusted for optimal imaging quality. In addition,color or interference filters can be installed.

Scanlab Collimation Module

Flexible mounting options

Replaceable protection window in front of collimating optics

Good transmission to red-guided lasers

Optics for laser powers of several kilowatts

Typical Applications:

•  Welding, micro-welding

•  Cutting

•  Rapid prototyping, additive manufacturing

Typical Industries:

•  Automotive

•  Mechanical engineering and metalworking

Layout and Principle of Operation

The solidly designed Collimation Module includes an adapter for mounting the module and scan system to a machine.

Installation is possible from four sides, providing a high level of integration flexibility. 

Various fiber adapters are offered for laser coupling. The water-cooled, stainless-steel beam entrance aperture is corrosion-free even when using DI water.

A scale ring facilitates manual adjustment of the movable collimation optic.

This allows precisely setting the focus position to the scan system’s nominal working distance, as well as compensating for tolerances.

Housing

The Collimation Module‘s robust housing is dust and splash proof – particularly at the junction to the scan head. 

A replaceable protective window in front of the collimation optic additionally protects the lens unit from dust infiltration when changing fibers. 

This guarantees a long service life in industrial environments.

Optional Camera Port 

The Collimation Module can be optionally equipped with a camera adapter for process control or workpiece position detection. 

The light arriving from the workpiece is coupled out of the laser beam path by an integrated beam splitter and directed to an observation port. 

The laser light itself, however, is nearly fully www.cniacs.com reflected by the beam splitter to establish a 90° angle between fiber-in and beam-out.

Scanlab SCANcube high speed scanning in pocket size

SCANcube series combines a robust and compact design with an attractive price/performance ratio. It is the best choice for both standard and demanding laser applications.

The latest generation of our versatile scan head series is www.cniacs.com now also available with readback functions.

Key Features

• Compact & lightweight design

• Robust, sealed housing

• High dynamic performance

• Large selection of mirror coatings

• Optional: readback function of actual position, temperature and status values

Typical Applications

• Marking tasks

• Semiconductor-industry materials processing

• Microstructuring

• Processing-on-the-fly

• Additive manufacturing (3D printing)

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