Category: A-B

Auxiliary Encoder Interface

All encoder input signals (CN1B) are filtered using analog and digital filtering,

including illegal state change detection.

The input circuitry includes pull-up and pull-down resistors for compatibility

with single-ended and open collector signals, in addition to differential signals.

A single channel schematic of the auxiliary encoder interface is shown in the

figure below.

Understanding Serial Interfaces

The Ultra5000 contains two identical serial port connectors (Main Serial Port

CN3A and Auxiliary Serial Port CN3B) that implement the standard NRZ

asynchronous serial format, and support RS-232. RS-422. and RS-485

communication standards.

Standard baud rates include 1.200. 2.400. 4.800. 9.600. 19.200. and 38.400

baud. Data lengths of 7 and 8 bits are supported.

The connector pinout dedicates separate pins for the RS-232 and RS-422/

RS-485 signals, so that the communication standard can be changed by just

using a different cable. Refer to Figure 2.7 for the serial interface hardware

configuration.

Encoder Interface

The Ultra5000 main encoder feedback connector is CN2. The motor encoder

interface circuitry features include:

• 2.5 MHz maximum line frequency

• RS-485 serial channel for communicating with intelligent encoders

• Hall input for start-up commutation only

• Interpolation of sine/cosine encoders

All encoder signals are filtered using analog and digital filtering. The inputs

also include illegal state change detection. Refer to Figure 2.5 for a schematic

of the motor encoder inputs.

Hardware latches can be used for latching the encoder position based on an

index input or a digital input transition.

Definitions:

KW = power or real power

KVA = apparent power

Mounting Your Ultra5000

Drive

The procedures in this section assume you have prepared your panel and

understand how to bond your system. For installation instructions regarding

other equipment and accessories, refer to the instructions that came with each

of the accessories for their specific requirements.

To mount your Ultra5000 drive:

1.Layout the positions for the Ultra5000 and accessories in the enclosure.

Mounting hole dimensions for the Ultra5000 are shown in Appendix A.

2. Attach the Ultra5000 to the cabinet, first using the upper mounting slots

of the drive and then the lower. The recommended mounting hardware is

M5 metric (1/4-20) or #10 MS bolts. Observe bonding techniques as

described in Bonding Your System.

3. Tighten all mounting fasteners.

Unpacking Modules

Each Ultra5000 ships with the following:

• One Ultra5000 drive

• One screwdriver

• One instruction manual (publication 2098-IN001B-EN-P)

• Two I/O connector plugs (14 and 28 pin)

Remove all packing material, wedges, and braces from within and around the

components. After unpacking, check the item(s) nameplate catalog number

against the purchase order.

Transformer Sizing

The Ultra5000 does not require isolation transformers. A transformer may be

required, however, to match the voltage requirements of the controller to the

available service. To size a transformer, the power output (KVA) of each axis

must be known. This can be derived by calculating the horsepower for each

axis and converting that horsepower into units of watts. If you are supplying

power to more than one motor and an Ultra5000. simply add the KW ratings

together from each calculation to get a system KW total.

Power Options

! 100-230V AC, single phase input- 2098-IPD-005: 2.5 Amp Continuous, 7.5 Amp Peak- 2098-IPD-010: 5 Amp Continuous, 15 Amp Peak- 2098-IPD-020: 10 Amp Continous, 30 Amp Peak- 2098-IPD-030: 15 Amp Continous, 30 Amp Peak

! 230V AC, three-phase input- 2098-IPD-075: 35 Amp Continuous, 75 Amp Peak- 2098-IPD-150: 65 Amp Continous, 150 Amp Peak

! 460 VAC AC, three-phase input- 2098-IPD-HV030: 7 Amp Continuous, 14 Amp Peak- 2098-IPD-HV050: 11 Amp Continuous, 22 Amp Peak- 2098-IPD-HV100: 23 Amp Continuous, 46 Amp Peak- 2098-IPD-HV150: 34 Amp Continuous, 68 Amp Peak- 2098-IPD-HV220: 47 Amp Continuous, 94 Amp Peak

Typical Applications

Applications requiring single axis intelligent motion control on an integrated,

cost effective package will benefit from the use of the Ultra5000. Typical

applications include:

! Packaging

! Metal Forming

! Converting

! Food Processing

Features

Each intelligent positioning drive features:

! Integrated drive, controller and I/O packaging to eliminate system

components, connections and cost

! Direct DF-1 interface to Panelview for stand-alone applications. Optional

DeviceNet communications interface for supervisory control

architectures, including the ControlLogix platform

! Motion programs created in ANSI C for fast, efficient code execution and

standard development environment

! Support for incremental, high-resolution and multi-turn absolute

feedback, including Stegmann Hiperface and sine/cosine encoders

! Automatic motor recognition capability with intelligent feedback devices,

eliminating the need to configure motor parameters

The Ultra5000 Intelligent Position Drive is an integrated

motion controller and digital servo drive in a convenient

stand-alone package.  Programmed with Ultraware

configuration software through a built in ANSI C

environment, the C programming language provides an

open, universal programming language, advanced

mathematics and efficient code execution.  The Ultraware

software includes libraries of motion control commands to

streamline development activities and programming tasks.

The Ultra5000 is the perfect fit for stand-alone, cost

sensitive single axis applications requiring intelligent motion

control functionality and on-board digital and analog I/O.

Overview

The Remote I/O (RIO) Scanner, 1747-SN, enables communication between an

SLC™ processor and remotely located 1746 I/O chassis and other RIO-compatible

Allen-Bradley operator interface and control devices. The 1747-SN scanner

communicates with remote devices using the A-B Remote I/O link. The RIO link

consists of a single master (scanner) and multiple slaves (adapters). Communication

between devices occurs over twisted-pair cable with the devices daisy-chained

together. Maximum distance for remote communication is 3,048m (10,000 ft.). The

scanner is compatible with any standard RIO adapter device.

The SLC processor transfers a maximum of 4 logical racks (32 input and 32 output

image words) of discrete remote I/O data into the SLC input and output image files.

You can adjust the size of the scanner image files during configuration of your SLC

system so that the scanner only transfers the discrete I/O data required by your

application program. The 1747-SN Series B or later RIO Scanner can be configured

to transfer up to 64 words of data to a remote device via block transfer. Refer to

publication 1747-6.6, Remote I/O Scanner User Manual, for information on

configuration, programming, and block transfers.

Introduction

This user manual is designed to provide you enough information to get a small example application up and running.

Use this manual if you are knowledgeable about DeviceNet and SLC 500 products,

but may not have used the products in conjunction. The information provided is a base;

modify or expand the examples to suit your particular needs.

The manual contains instructions on configuring a DeviceNet network by using RSLinx and RSNetWorx for

DeviceNet software.

Audience

This manual is intended for control engineers and technicians who are

installing, programming, and maintaining a control system that

includes an SLC 500 processor communicating on a DeviceNet

network through a 1747-SDN module.

We assume that you:

• are developing a DeviceNet network by using a SLC 500

processor in conjunction with a 1747–SDN module.

• know each of your device’s I/O parameters and requirements.

• understand SLC processor programming and operation.

• are experienced with the Microsoft Windows environment.

• are familiar with RSNetWorx for DeviceNet software.

DIO System Overview

The DIO system consists of an SLC processor, a scanner, an Isolated Coupler

and I/O blocks. These devices form the DIO System when they are properly

connected to the DIO Link and the DH–485 Data Link as shown below. The

DIO Link and the DH–485 Data Link are independent networks.

The DIO Link consists of the scanner and I/O blocks. It enables the SLC

processor to exchange input and output information with up to 30 I/O blocks.

Output data is transferred from the SLC processor to the scanner, which then

transmits the data to the appropriate I/O block via the DIO Link. The

scanner receives input data from the I/O blocks via the DIO Link. The

scanner then provides this data to the SLC processor. The maximum length

of the DIO Link is 2,500 feet (762 meters) using Belden 9463 cable.

The SLC processor and programming devices communicate using the

DH–485 Data Link. The DH–485 port located on each I/O block allows

remote programming and/or monitoring of the SLC processor. It does not

directly control the I/O block.

Connecting a programming device to any I/O block programming port allows

the programming device to communicate with the SLC processor. The

maximum length of the DH–485 Data Link is 4,000 feet (1,219 meters) using

Belden 9842 cable.