Category: Alfa Laval

Standard design

The Alfa Laval Hybrid Powder Mixer M15 is comprised mainly of a

two-stage pump with a rotor-stator as the first stage and as the

second stage. It is also equipped with a funnel and an injector.

The funnel is used to introduction powder through an injector

system, which can be isolated using a hygienic C-ball valve. The

injector pre-blends the powder and the liquid, while at the same

time creating underpressure in the funnel outlet.

The unit is mounted on a stainless-steel frame. The table easily

slides into position on the frame, making it easy to place bags of

powder there during mixing. It also functions as a lid to cover the

funnel when not in use. The liquid inlet is equipped with a sight

glass and a butterfly valve.

Introduction

The Alfa Laval Hybrid Powder Mixer M15 is a mobile dual-stage

inline powder dissolution unit that quickly and efficiently disperses

powders, mixing them with liquids into a homogeneous blend.

Using a single-motor pump, it then transfers the resulting solution

at outlet pressures of up to 5 bar. Versatile, cost effective and easy

to use, this mixer efficiently produces homogeneous products at

high dry matter concentrations and high yields.

Applications

The Hybrid Powder Mixer M15 is an excellent choice for blending

thickeners, stabilizers and emulsifiers into concentrations required

in most hygienic applications in the dairy, beverage and food

industries. It is also capable of producing recombined milk with

more than 50% dry matter.

Benefits

• Fast and homogenous powder dissolving

• A combination of a mobile inline powder-liquid mixer and a

pump

• High dynamic shear, gentle mixing

• Reduced installation, emissions, energy and maintenance

costs

• Reduced total cost of ownership combining the functions of

powder mixing and pumping into a single unit

Raise process efficiency, product quality and yield while reducing total cost of ownership

with Alfa Laval powder mixers. A combination of pump and powder-dissolving technologies

makes possible quick, efficient powder dispersion, wet and dry ingredient blending,

and the transfer of the homogeneous powder-liquid mixture for onward processing.

A single electric motor drive enables powder mixers to cut energy costs by up to 75%

compared to other powder mixers.

Increase mixing efficiency and energy efficiency while reducing total cost of

ownership

• Boost yield thanks to quick and efficient blending of wet and dry ingredients into a

homogeneous mixture

• Increase process and product flexibility, easily handling various formulations with

different viscosities, densities, and volumes

• Cut process time, emissions and installation, energy, raw material, and maintenance

costs

• Improve process flexibility by leveraging the mixing and cleaning capabilities in a single

unit

• Fast return on investment and low total cost of ownership due to less waste and a more

sustainable use of resources

Alfa Laval powder mixers increase mixing efficiency and productivity while reducing total

cost of ownership. A single electric motor drive enables the high-shear mixers to blend a

wide variety of product formulations.

The mixers draw powder into the unit while simultaneously pumping the resulting powder-

liquid mixture at pressures of more than 4 bar. When used with a rotary jet mixer, the 

powder mixers may also be used as part of an efficient cleaning-in-place (CIP) system.

Powder mixers are available as stationary units and mobile units.

Working principle

Before round pumping or adding any products from upstream

pipe works, ensure that the IM 10 Rotary Jet Mixer is positioned at

the correct level and submerged into the liquid. Four nozzles feed

the liquid, gas or powder into the liquid in the tank. The nozzles

rotate around both the horizontal and vertical axes in a 360°

movement. This three-dimensional jet rotation enables the jets to

reach the entire tank volume, providing fast, efficient mixing of the

injected liquid, gas or powder without requiring batch rotation.

The complete system is built with a circulation loop, enabling

liquid to be pumped from the bottom of the tank and back into the

Rotary Jet Mixer. For faster mixing requirements, several rotary jet

mixers can be installed in series.

Benefits

• Fast, effective liquid mixing performance in tanks

• Efficient gas and powder dispersion

• Can be used as tank cleaning machine

• Handles multiple applications

• Unmatched, cost-effective mixing performance

• Simplified, hygienic design, modest investment

• Optional pre-engineered skid-mounted pump unit available

Standard design

The Alfa Laval IM 10 Rotary Jet Mixer consists of a mixer body,

turbine and nozzles. Compared to traditional systems using

propeller mixers, there is no need for a shaft, seal or gearbox.

Excellent mixing is achieved without the use of baffles or any

batch rotation. Available in four different models (IM 10. IM 15. IM

20. IM 25), these mixers are designed for tank volumes from 100

litres in size and beyond, and they are capable of handling re

circulation flow rates up to 90 m3/h.

Introduction

The Alfa Laval IM 10 Rotary Jet Mixer effectively handles liquid

mixing, gas dispersion, powder mixing, and tank cleaning while

reducing mixing time, energy consumption and costs.

Patented technology based on proven Rotary Jet Head

technology, it provides quick, efficient and uniform mixing without

any batch rotation or the use of baffles. It also ensures greater

process flexibility, making it easy to switch to new product

formulations with diverse viscosities, densities and volumes.

Applications

The IM 10 Rotary Jet Mixer is designed for liquid mixing, gas

dispersion (aeration, deaeration, carbonation), and powder

mixing in process and storage vessels from 1 to 10 m3 in size

across the dairy, food, beverage, brewery, healthcare, home and

personal care, and biotechnology industries.

When the tank is empty, the IM10 also acts as a superb Cleaning

in-Place (CIP) system, saving water, cleaning media and energy

compared to using a spray ball CIP system.

The Alfa Laval jet mixer effectively handles liquid mixing, gas dispersion,

powder mixing, and tank cleaning while reducing mixing time, energy

consumption and costs. Patented technology based on proven rotary jet

head technology, it provides quick, efficient and uniform mixing without

any batch rotation or the use of baffles. It also ensures greater process

flexibility, making it easy to switch to new product formulations with

diverse viscosities, densities and volumes.

Effective mixing, reduced mixing time in multiple applications

• Fast, effective liquid mixing performance in tanks

• Efficient gas and powder dispersion

• Can be used as tank cleaning machine

• Unmatched, cost-effective mixing performance

• Simplified, hygienic design, modest investment

The Alfa Laval jet mixer is designed for liquid mixing, gas dispersion

(aeration, deaeration, carbonation), and powder mixing in process and

storage vessels across the dairy, food, beverage, brewery, healthcare,

home and personal care and biotechnology industries. When the tank is

empty, the jet mixer also acts as a superb Cleaning-in-Place (CIP) system,

saving water, cleaning media and energy compared to using a spray ball

CIP system.

Working principle

The unique twin-inlet, double-chamber MicroMerge™ design

improves both operating efficiency and economics. MicroMerge

makes it possible to combine high-intensity dispersion (in the

upper chamber) with a preset contact time (in the lower

chamber).

With two separate inlets – one at the top and one at the bottom

it is possible to feed oil directly into the dispersion section, and

then gradually into the mixing section, as required.

The majority of the dispersion takes place in the top part of the

mixer. Dispersion requires power and the greater the diameter of

the vessel the more power is required. An upper part with a

smaller diameter is therefore advantageous. In the bottom part of

the mixer, highly turbulent, low-shear mixing is used to bring the

dispersed chemicals into contact with all the oil being treated, in a

volume large enough to provide sufficient contact time.

Design

Alfa Laval MX mixers are available in four sizes. Depending on the

capacity required and the duties involved, each size has specific

top and bottom volumes. The type and size of the rotors also vary

according to the specific capacity and the task for which they are

required.

All MX mixers are made of acid-proof steel and have single

mechanical seals. The special oiler provided is fitted with

protection against dry running, and a bottom bearing can be

replaced from the outside without having to remove the agitator.

Fixed-speed operation is standard, but variable speed operation

is available as an option, and is recommended for further

optimization of performance and flexibility.

Introduction

Alfa Laval MX mixers are specially designed to meet the specific

mixing requirements of the fats and oils industry. MX mixers are

ideal for important process stages such as degumming, acid

conditioning and neutralization.

Application

Fats and oils refining.

Benefits

• MX mixers are suitable for use in a wide variety of mixing

activities, including operating under more delicate mixing

conditions.

• Mixing can be done as flexibly as possible, and is easy to

optimize.

• Added advantage of preventing emulsions from forming