Category: Bently

Description

The Protection Processing Module (PPM) serves as the

computational engine for the Orbit 60 monitoring system. It

extracts all machinery measurements for the protection

system and performs alarm determinations. The PPM

analyzes signals from transducers, generates measurements

and statuses and publishes them to other modules for data

collection and external communication.  Each PPM occupies a

single slot within the system.

Each PPM provides computational capacity for a large

number of sensors and can support typical monitored

machine trains. The PPM capacity is a function of the type of

processing required on each input. If the system requires

more processing than a single PPM can provide, additional

PPMs can be added to the system for complex monitoring

deployments.  For protection systems, redundant PPMs are

recommended.

The Orbit Studio Configuration Software provides a System

Utilization Calculator to evaluate the remaining capacity of

the PPMs in your system. If a PPM processing capacity

reaches 90%, a warning indicator is displayed in Orbit Studio

software, and it is recommended to add another PPM or two

PPMs if the system is redundant.

†India-Battery EPR Marking

GE Oil & Gas India Private Limited

EPR Certificate No.: 1.1595372902047E+20

†Applies to 60R/BRG01. 60R/CGW01

60R/SIM01. 60R/PPM01. and

60R/CMM01

RoHS

European Community Directive:

RoHS Directive 2011/65/EU

Cyber Security

Designed to meet IEC 62443-4-2

*Maritime

ABS Rules for Condition of Classification,

Part 1

l Steel Vessels Rules

l Offshore Units and Structures

*Recorder Output module, Bridge module, and 6U systems

approvals pending

Functional Safety

This component is non-interfering with the safety system.

The system SIL 2 certification does not require this

component be SIL certified.

**PROFINET Field Device Certification Standards PROFINET V2.4MU3

Compliance and Certifications

FCC

This device complies with part 15 of the

FCC Rules. Operation is subject to the

following two conditions:

l This device may not cause harmful interference.

l This device must accept any interference received, including

interference that may cause undesired operation.

EMC

European Community Directive:

EMC Directive 2014/30/EU

Standards:

EN 61000-6-2; Immunity for

Industrial Environments

EN 61000-6-4; Emissions for

Industrial Environments

Electrical Safety

European Community Directive:

LV Directive 2014/35/EU

Standards:

EN 61010-1;

EN 61010-2-201;

The Comm Gateway Module includes two Ethernet ports which provide

TCP/IP communications capabilities. 

The supported industrial protocols are:

• Modbus TCP/IP: Modbus over Ethernet is available for

connection to HMI’s, unit control systems, or other plant

automation equipment. The module can only be

configured as a server and supports configurable

Modbus addresses within the 40000 address range.

• Ethernet Global Data (EGD): EGD is a GE protocol used

on Mark VI and Mark Vie controllers and by GE

Programmable Automation Controllers and certain 3rd

party automation equipment. Version 3.04 and

backward compatibility with previous versions is supported.

•  PROFINET (Process Field Network): is an open Industrial

Ethernet communication protocol used for real-time data

exchange between controllers and devices in industrial automation. 

The CGW operates as a PROFINET device, protocol specification V2.45 

(including backwards compatibility), Conformance Class B, Real Time Class 1.

The CGW PROFINET implementation supports a point-to-point (direct) network

connection from the CGW to the PLC.

Description

The Communication Gateway Module (CGW) provides information to external hosts including

measurements, alarms, statuses, and system controls using standard industrial protocols.

The CGW is designed for integration with process control and other automation systems.

The Communication Gateway module occupies a single slot and has two

RJ-45 Ethernet ports supporting Modbus and EGD protocols.

PROFINET protocol is supported on the CGW’s Port A Ethernet port.

The module OK LEDs indicate when the module is functioning properly,

and the LINK LED indicates when the module is communicating to the rest of the system.

The Comm Gateway Module includes two Ethernet ports which provide

TCP/IP communications capabilities. 

The supported industrial protocols are:

• Modbus TCP/IP: Modbus over Ethernet is available for

connection to HMI’s, unit control systems, or other plant

automation equipment. The module can only be

configured as a server and supports configurable

Modbus addresses within the 40000 address range.

• Ethernet Global Data (EGD): EGD is a GE protocol used

on Mark VI and Mark Vie controllers and by GE

Programmable Automation Controllers and certain 3rd

party automation equipment. Version 3.04 and

backward compatibility with previous versions is supported.

•  PROFINET (Process Field Network): is an open Industrial

Ethernet communication protocol used for real-time data

exchange between controllers and devices in industrial automation. 

Each Orbit 60 system requires a single System Interface Module (SIM)  The SIM

provides the user access to manage protection configuration, local display,

system-level diagnostics, system LEDs, system contacts, and the system

protection fault relay. The SIM occupies one slot and must be adjacent to the

Power Input Module (PIM) in the chassis.

The SIM is the access point for configuring and maintaining the system. The

module  communicates to the Orbit Studio configuration software and transmits

the configuration to other modules in the system. The SIM provides a physical

access security feature through a key-lock switch on the public side and a

contact on the utility side of the SIM. Either of these controls can be used to secure

the system configuration, preventing unauthorized changes.

The SIM has 3 independently configurable ethernet ports, each port can be used

for system configuration, system time synchronization, temporary

troubleshooting, or an external display.

Overview

The Orbit 60 Series Protection and Condition Monitoring System provides a single platform for the

continuous online monitoring of both critical and plant-wide applications. The Orbit 60 Series system

is deployable in any combination of rackmounted and distributed hardware, with Bridge modules

creating a seamless connection between chassis to make a single system.

You can flexibly deploy each chassis option with a public facing side (for rack or panel mounts) and a

utility side (for wiring connections and bulkhead mounts). Insert modules and make all wiring

connections from the utility side. Provisions for the public side of the chassis include status LEDs,

configuration port, Config/Run key, and reset button. Three chassis types are available.

Mounting Options

• Panel Mount – Mounts to rectangular cutouts in panels and secures to the panel using clamps

supplied with the chassis in  3U Mini*, 3U 19″ standard, and 6U 19″ standard* configurations. The

6U 19″ will fit in the space of a 3500 rack.*

• Rackmount – Mounts the 3U or 6U  chassis on 19-inch EIA rails. Two 3U units or a single 6U* form

factor have been designed to fit within the space of a single 19” rackmount 3500 unit, as a

retrofit.

• Bulkhead – Typically mounts into a protective enclosure fastened to a sub panel in 3U Mini*, 3U

19″ standard, and 6U 19″ standard* configurations.  NEMA 4 and 4X weatherproof housings are

available when required for environmental protection or when purge air is used.

Negative Transducer Input Modules

The following cards work with negative-voltage external sensors offering four variants:

• PAV Negative Dynamic Sampler (Prox, Accel, Velom)

• PAS Negative Dynamic Sampler (Prox, Accel, Seismic)

• PAA Negative Dynamic Sampler (Prox, Accel, Aero)

• PAD Negative Dynamic Sampler (Prox, Accel, DC LVDT)

• KPH High Speed Keyphasor (Prox, Accel, Magnetic Pickup)

Positive Transducer Input Module

The Positive Voltage Transducer (PVT) input module interfaces with industry-standard

third-party IEPE sensors, as well as sensors that use a 3-wire (power, common, signal)

or a custom 2-wire (A/+ and B/-) positive-voltage interface.

The PVT is the preferred module to use for IEPE sensors, including the Bently Nevada

Velomitor (3005xx) and IEPE accelerometers. Using the PVT modules for

these sensors improves noise performance of the sensor.

• PVT Positive Dynamic Sampler (Prox, Accel, Velom)

The PVT module is recommended for new Velomitor installations only.

Projects using the 190501 Velomitor CT or retrofits that reuse other existing 

Velomitor sensors should use the PAV module unless the user can verify the

sensor power limits are appropriate for existing Velomitors.

Positive Transducer Input Module

The Positive Voltage Transducer (PVT) input module interfaces with industry-standard

third-party IEPE sensors, as well as sensors that use a 3-wire (power, common, signal)

or a custom 2-wire (A/+ and B/-) positive-voltage interface.

The PVT is the preferred module to use for IEPE sensors, including the Bently Nevada

Velomitor (3005xx) and IEPE accelerometers. Using the PVT modules for

these sensors improves noise performance of the sensor.

• PVT Positive Dynamic Sampler (Prox, Accel, Velom)

The PVT module is recommended for new Velomitor installations only.

Projects using the 190501 Velomitor CT or retrofits that reuse other existing 

Velomitor sensors should use the PAV module unless the user can verify the

sensor power limits are appropriate for existing Velomitors.

Connectors

The Dynamic Input module uses an ix Industrial connection to provide access to

four buffered transducer output (BTO) connectors for each of the dynamic channels, with short circuit

protection.

The Orbit 60 dynamic input modules are designed for use on a broad range of machine

trains or individual casings where the sensor point count fits the monitor’s channel

count and where advanced signal processing is desired.

The modules are optimized for intensive signal processing required on complex 

machinery such as gearboxes, planetary gearboxes, reciprocating compressors,

and roller element bearing (REB) machines, as well as offering advanced measurement

capabilities on conventional monitoring methods such as radial vibration,

thrust position, piston rod monitoring, and casing absolute vibration.

Negative Transducer Input Modules

The following cards work with negative-voltage external sensors offering four variants:

• PAV Negative Dynamic Sampler (Prox, Accel, Velom)

• PAS Negative Dynamic Sampler (Prox, Accel, Seismic)

• PAA Negative Dynamic Sampler (Prox, Accel, Aero)

• PAD Negative Dynamic Sampler (Prox, Accel, DC LVDT)

• KPH High Speed Keyphasor (Prox, Accel, Magnetic Pickup)