Category: BIFFI

FEATURES

• Anodized aluminium body and coversprovides light weight together with

compactoverall dimensions.

• Simplicity of construction and ease of useare at the top of design and

constructionparameters.

• High torque and speed performance.

• All gearing running in the oil bath whichallows global high and constant

efficiency andlow power consumption.

• Manual operation by hand-wheel withengagement lever an automatic

disengagementin case of motor rotation. The handwheel doesnot rotate

when motor is running.

• Local indication of valve position by a devicemechanically connected to

the valve stem or,upon request, local dial indicator or remoteindication by

electrical switches

• Weatherproof as standard (IP 68 according toIEC 529]

• Explosion proof protection available in caseof requirements for electrical

components(limit switches, position transmitters,solenoid valves, etc)

• Mechanical stops available on request.

• Supply connections with quick connectorsand protecting Plugs

General Application

Morin Actuators are designed for on/off or modulating control of any

quarter-turn ball, butterfly, rotary plug or damper style valve application.

Technical Data

Supply pressure:  Maximum operating pressure 400 to 2250 psig or as

specified by nameplate.

Maximum shell pressure 2250 psig or as specified by nameplate.

Supply medium:  Any gas or hydraulic fluid compatible with materials

of construction.

Temperature rating:

Standard range: -20 to 210 °F

Optional range: -65 to 300 °F

Angular rotation:  90° ± 8°

Installation

The actuator is factory lubricated and does not normally require periodic lubrication

while in service. The actuator can be mounted parallel or perpendicular to pipeline.

The actuator can be installed in any convenient position including vertical, horizontal

or upside down.

A. Bolt mounting bracket to actuator hand tight. Do not tighten yet.

B. Install coupling on valve. Be sure rotary stops on valve are removed or

adjusted to allow actuator stops to do the stopping.

C. Install actuator and bracket to valve being sure to leave all fastener

connections hand tight. If possible, stroke valve and actuator to a half open

position 45° and physically shift actuator back and forth until coupling and

all fasteners are relaxed then tighten all bolts and nuts. This procedure will

accurately align valve stem to actuator output shaft and prolong valve stem

seal life.

D. Cycle valve/actuator assembly and observe for smooth operation.

E. Adjust travel stops for perfect alignment in both open and closed positions.

F. Tubing Connections – Tubing connections for the hydraulic supply are to be

attached as shown in Figures 1. 2 and 3. Note that on a two cylinder actuator,

the inboard end cap (adaptor) is vented and must not be connected to the

hydraulic or high-pressure gas supply.

Terms and conditions

Emerson guarantees that all the items

produced are free of defects in workmanship

and manufacturing materials and meet

relevant current specifications, provided they

are installed, used and serviced according

to the instructions contained in the present

manual  The warranty can last either one

year from the date of installation by the initial

user of the product, or eighteen months

from the date of shipment to the initial user,

depending on which event occurs first  all

detailed warranty conditions are specified in

the documentation forwarded together with the

product  This warranty does not cover special

products or components not warranted by

subcontractors, or materials that were used

or installed improperly or were modified or

repaired by unauthorized staff  In the event

that a fault condition be caused by improper

installation, maintenance or use, or by irregular

working conditions, the repairs will be charged

according to applicable fees.

Before installation these instructions must be fully read and understood

General warnInGs

IMPorTanT

The manual is an integral part of the machine. It

should be read carefully before carrying out any

operation and should be kept for future reference.

Generalities

Biffi actuators are conceived, manufactured

and controlled according to a Quality control

system in compliance with EN IsO 9001

international regulation.

Applicable regulation

EN IsO 12100-1: 2005: safety of machinery

– Basic notions, general design principles

Part 1-Basic terminology, method

EN IsO 12100-2: 2005: safety of machinery

– Basic notions, general design principles

Part 2-Technical principles and specification

2006/42/Ec: Machine directive

97/23/Ec: Directive for pressure PED equipment

2006/95/Ec: Directive for low voltage equipment

2004/108/Ec: Directive for the electromagnetic

compatibility

94/9/Ec: Directive and safety instructions for

use in hazardous area

The BIFFI PHW Power Hand Wheel series has been engineered and

manufactured to provide easy and quick operation ofpipeline valves

equipped with a gear reducer instead of the operation of turning

manually the gear reducer’s hand-wheel.

GENERAL APPLICATION

Power Hand Wheel Unit is designed for theoperation of linear and quarter

turn valveson pipelines where power source (Electric,Pneumatic,

Hydrauliclis not available.

TECHNICAL DATA

Ambient Temperature: from-30C to 80C

Oil Flow rate into the range: rom 10 V/min to 60 V/min

Supply Medium: Mineral oil

Oil Max Flow rate(for 140 bar max oil pressurel: 70V/min

Oil Supply pressure into the range: from 25 barg to 170 barg 

Output torques (without bevel gearl: up to1200 Nm

Max. Supply pressure (for intermittent duty): 200 barg

Speed (without bevel gear): up to 144 rpm (higher speeds on request）

Bi-directional travel stops

Adjustable stops on each end cap provide the flexibility of accurate valve rotation

positioning at the end of the ‘open’ and ‘close’ stroke. Both stops are located

on the cylinder centerline, the optimal osition to maximize travel adjustment

and eliminate any detrimental side loading on the travel stops.

Adjustable from 82° to 98°.

Ingress protection

Standard IP66. Optional IP68.

Spring designed for safety

All spring return models incorporate a ‘man-safe’ spring design that allows

the actuator to be safely assembled and disassembled in the field without

the need for special tools. The integral tie rods are bored and tapped to

provide a means of loading and unloading the spring in a safe andconvenient

manner.

DESIGNED WITH A HEART OF STAINLESS STEEL

Stainless steel yoke

The heart of any scotch yoke actuator is the yoke. S series actuators use

17-4PH stainless for this critical area as standard.

The yoke is the mechanism used to convert linear force to torque.

This area is most often where the life of the actuator is controlled.

Principles of construction

Using high quality materials of construction and modern rugged design

concepts provides the standard for high quality, low cost valve actuation.

The S actuator housings are all machined from 316 stainless steel castings.

This produces a rugged, low cost product through reduced machining time

and by eliminating wasteful excess material.

Any components that rotate or slide during operation, such as the high

strength stainless steel output shaft, stainless steel piston rod, stainless steel

thrust pin or the stainless steel piston, are all supported by replaceable friction

reducing bearings.

Double-acting and spring-return pneumatic quarter-turn

actuators for on-off and modulating control of valves in

heavy-duty service. Available for output torques to

1.000.000 Nm.

General Application

ALGA, ALGAS and ALGAS-QA pneumatic actuators are

designed for on-off or modulating control of quarter-turn

ball, butterfly, plug or damper style valves.

Features

• Totally enclosed, weatherproof housing in fabricated

carbon steel for maximum strength.

• Guide bar resists transverse loads and supports the

piston rod.

• Hard chromium plated alloy steel material guarantees

corrosion protection and minimal friction.

• Polytetrafluoroethylene (PTFE)-impregnated bronze or

sintered bronze bushings provide minimal friction and

extended service life.

• Scotch yoke design with canted or symmetric torque arm

allows close working to distinctive valve torque profiles.

• External travel stops for precise angular stroke

adjustment 90° ±4° at each end of travel.

• Electroless nickel plated and polished cylinder provides

maximum corrosion resistance and reduces friction.

• Floating type piston seals provide low hysteresis and

high sensitivity, preventing sticking problems.

• ALGAS spring-return pack incorporates up to four

springs, fully encapsulated in a factory welded cartridge

ensuring personnel safety and simplifying assembly.

• ALGAS spring action can be changed easily in the field

from to close to open or vice versa.

• Special coatings for offshore or corrosive environments.

Installation

The actuator can be mounted parallel or perpendicular to pipeline. The actuator can

be installed in any convenient position including vertical, horizontal or upside down.

1.Bolt mounting bracket to actuator hand tight. Do not tighten yet.

2.Install coupling on valve. Be sure rotary stops on valve are removed or

adjusted to allow actuator stops to do the stopping.

3.Install actuator and bracket to valve being sure to leave all fastener

connections hand tight. If possible, stroke valve and actuator to a half open

position 45° and physically shift actuator back and forth until coupling and

all fasteners are relaxed then tighten all bolts and nuts. This procedure will

accurately align valve stem to actuator output shaft and prolong valve stem

seal life. Lift the actuator at a balance point near the center housing. Do not

lift the weight of the valve, see Figure 1.

4.Cycle valve/actuator assembly and observe for smooth operation.

5.Adjust travel stops for perfect alignment in both open and closed positions.

NOTICE

If jackscrew override is installed, please refer to Section 3 for stroke adjustment.

6. Tubing connections – some models utilize two pistons for added power.

Spring-return (single-acting) dual cylinder designs require one “jumper”

to make the supply port common on both pistons. Double-acting (air to air)

dual cylinder designs require two “jumpers”. Refer to Figure 2 for

typical arrangement.

Electrostatic Charge

An electrostatic charge risk is present on the actuator surface; in case of cleaning,

use only antistatic cloth; in case of maintenance, avoid all rubbing/frictions that could

electrostatically charge the equipment.

Noise Emission

The verification of the noise of the actuated valve is at valve maker care.

The actuator’s noise can be considered negligible since it is an equipment for regular

on/off or intermittent use. If the integral quick exhaust valve is present, we

recommend using ear Personal Protective Equipment (PPE) to avoid any possible

acoustic discomfort.

The above mentioned accessories are operated by the actuator drive sleeve. The housing of the scotch

yoke mechanism has a flange with threaded holes to fix the actuator to the valve either

directly or, if required, with the interposition of an adaptor flange or a mounting

bracket. The actuator yoke has a hole with keyways suitable for the assembly of an

insert bush the internal hole of which is machined (by Biffi or at customer care),

according to the shape and dimensions of the valve stem. Biffi can supply different

types of control system following customer’s requirements.