Category: KEBA

Product features

// 2x Gbit Ethernet RJ45 interface

// Plug connection for

KeControl C5 control modules

Brief description

The NE 551 Gbit Ethernet cards can be connected on the left of the KeControl C5 CPUs using the Card

Edge connector. Internally, they are connected via PCI Express. NE 551 provides two independent

Ethernet interfaces.

Technical specifications

Dimensions

Height 106 mm

Width 26.5 mm (when installed)

Depth 82.5 mm (snap-on height 77.5 mm)

Weight 90 g

Environmental conditions

Operating temperature 0 °C to +55 °C

Storage temperature-40 °C to +70 °C

Relative humidity 10 % to 95 % (non-condensing)

Vibration/shock resistance According to EN 61131-2

Interfaces

KeControl C5 control module 1 x Card Edge connector

Ethernet Gbit 2 x RJ 45 (only 1 x RJ 45 usable with CP 50x)

General data

Overvoltage category II

Protection class III according to EN 61010-2-201

Certification

CE 2014/30/EU and 2011/65/EU

UL UL 61010-1 and UL 61010-2-201

UKCA Conformity with relevant statutory requirements

D3-DU 335/A, D3-DU 335/B, D3-DU 365/A, D3-DU 365/B

Product features

// All-in-one controller in the form factor of the

KeDrive D3 drive technology

// Powerful and scalable

// Maximum flexibility through the free selection of fieldbuses

// Can be expanded with 1-axis, 2-axis or 3-axis controllers

// Built-in cross-axis safety control including safe I/Os

Brief description

The D3-DU control solution for PLCs, motion and robotics is extremely

powerful and offers maximum flexibility.

Numerous CPU types, from the Intel Atom 1.9 GHz to the Intel

Celeron 2 Ghz, enable an application-optimized computing performance

that allows drive control, visualization, graphics processing, closed-loop control,

and standardized PLCs to run on a single control at low cost.

The control comes with built-in safety control including safe I/Os.

The safety control is ideal for robotics applications.

In addition to safe fieldbus communication, it offers safe motion monitoring

of individual axes and simultaneous safe space monitoring (TCP, Tool Center Point).

A built-in service display provides support for the quick configuration

and diagnostics of the control, the safety control,and the drives.

The KeDrive D3 controls come either with a heatsink  (/A) or with

ColdPlate (/B), depending on the selected (multi-axis) drive controller type.

For more information on KeDrive D3 safety control, refer to the KeSafe product brochure.

D3-DU 330/A, D3-DU 330/B, D3-DU 360/A, D3-DU 360/B

Product features

// All-in-one controller in the form factor of the

KeDrive D3 drive technology

// Powerful and scalable

// Maximum flexibility through the free selection of

fieldbus

// Can be expanded with 1-axis, 2-axis or 3-axis

controllers

Brief description

The D3-DU control solution for PLCs, motion and robotics

is extremely powerful and offers maximum flexibility.

Numerous CPU types, from the Intel Atom 1.9 GHz to

the Intel Celeron 2 Ghz, enable an application-optimized computing

performance that allows drive control, visualization, closed-loop control,

and standardized PLCs to run on a single control at low cost.

A built-in service display provides support for the quick configuration

and diagnostics of the controls, and the drives.

The KeDrive D3 controls come either with a heatsink  (/A) or

with ColdPlate (/B), depending on the selected (multi-axis) drive controller type.

CP 035/M, CP 056/E, CP 056/Y, CP 057/Y (upon request)

Product features

// Built-in I/O elements

// Expandable I/O elements and drive

technology via EtherCAT

// CAN and serial interfaces for peripheral devices

// Fast Cut-Off Reaction, Fast Reaction Control,

and Fast Closed-Loop Control

// Flat design

Brief description

CP 035/M and CP 05x are central control modules that have been optimized for the end-to-end

automation of applications

with high I/O counts, such as injection molding machines, die-casting or extrusion machines.

The large number of digital and analog input and output signals, the direct actuation of proportional

valves, and the connection of temperature sensors make it possible to fully automate a wide variety of

applications using just one component.

The optimized interaction between the KEBA hardware and the control modules is key for perfect results.

For example in injection molding machines, innovative control features such as Fast Cut-Off Reaction, Fast

Reaction Control, and Fast Closed-Loop Control as well as direct hardware support with response times

up to 62.5 µs are able to improve the process control performance and consequently improve the quality

of the parts, and reduce rejects. At an injection speed of 500 mm/s and a cycle time of 1ms, Fast Cut-Off

Reaction achieves a switch-over point accuracy of 32 µm.

Product features

// Top performance up to Intel Core i7

// Maximum flexibility through the direct connection

of KeConnect C5 I/O modules on the right

// Direct connection of expansion cards

// Flexible interface board for custom modifications

Brief description

The CP 5×0 CPUs offer flexibility, scalability and communication abilities in one form factor. CP 520/C and

CP530/C are perfectly suited to high-end applications in combination with computation-intensive tasks

such as image processing applications.

A flexible interface board offers various standard interfaces that can be customized as needed. USB 3.0

and USB 2.0 guarantee optimal ease of maintenance. Ethernet interfaces are available for operation in

higher-level SCADA networks as well as for running active panels. Outstanding graphics computing power

permits the use of cost-optimized passive panel solutions.

Thanks to the consistent modular design, KeConnect C5 I/O modules can be connected on the right via

the EtherCAT module bus and KeControl C5 expansion cards can be connected on the left via Card Edge

connectors.

Product features

// High performance in a compact package

// EtherCAT master for tough real-time requirements

// CAN and serial interfaces for cost-optimized

solutions and brownfield applications

// Maximum flexibility through the direct connection of

KeConnect C5 I/O modules on the right

// Direct connection of expansion cards

Brief description

The compact CP 50x CPUs of the KeControl C5 product line offer a variety of standard interfaces and

expansion options.

They are the optimal controls for everything from conventional control tasks to applications with high

computing require

ments. With CAN and serial interfaces directly on the controller, all tasks can be solved in a cost-

optimized manner.

The EtherCAT master implemented at the FPGA hardware level in combination with a CPU computing

performance from single-core to quad-core achieve top performance. In addition, the excellent graphics

performance permits running visualization applications on the controller and using cost-optimized

passive panels.

Thanks to the consistent modular design, KeConnect C5 I/O modules can be connected on the right via

the EtherCAT module bus and KeControl C5 expansion cards can be connected on the left via Card Edge

connectors.

Brief description

The compact CP 50x CPUs of the KeControl C5 product line offer a variety of standard interfaces and

expansion options.

They are the optimal controls for everything from conventional control tasks to applications with high

computing require

ments. With CAN and serial interfaces directly on the controller, all tasks can be solved in a cost-

optimized manner.

The EtherCAT master implemented at the FPGA hardware level in combination with a CPU computing

performance from single-core to quad-core achieve top performance. In addition, the excellent graphics

performance permits running visualization applications on the controller and using cost-optimized

passive panels.

Thanks to the consistent modular design, KeConnect C5 I/O modules can be connected on the right via

the EtherCAT module bus and KeControl C5 expansion cards can be connected on the left via Card Edge

connectors.

KeControl FlexCore software

The automation software features modular expansion stag

es, from a pure operating system with standard API to real

time-capable industry solutions with ready-to-use technol

ogy modules for injection molding, motion and robotics. A

standard Linux system with open architecture serves as a

flexible basis.

Thanks to standardized, well-documented interfaces, the

system can be individually expanded on any level. Custom

ers can easily and quickly integrate their application-specif

ic software – all the way down to the core of the system,

and combine it with reliable KEBA technology modules.

KeControl FlexCore hardware

Likewise, the hardware portfolio stands out through its

open architecture, which allows for flexible expandability.

Both our I/O and extension modules can be directly side

mounted on the KeControl C5 control system for instance.

Ready for the future in any regards

With KeControl FlexCore customers decide for an ultra

modern solution, which can be flexibly adjusted to meet

higher performance requirements in future if required. Fur

ther, plug-and- play industry 4.0 solutions and innovations

with regards to HMI, robotics, injection molding and control

technology can be integrated at any time easily.

KeControl FlexCore is a scalable, comprehensive and

modular automation system. Based on its open hard-

and software architecture it offers maximum flexibility

for individual solutions. With KEBA, customers have a

reliable partner by their side who provides best sup

port in any stage of the product life cycle.

Customized one-stop solutions

With KeControl FlexCore customers have unprecedented

freedom when configuring their individual turnkey automa

tion systems.

Best-possible differentiation

By using proven KEBA technology, customers no longer

need to take care of basic automation but can fully concen

trate on their own core competencies. Thus, sustainable

competitive advantages and a faster „time to market“ can

be realized.

Optimum know-how protection

With the development environment KEBA KeStudio, cus

tomers can integrate their software in the KeControl Flex

Core system themselves. Hence, the source code needn’t

be passed on to third parties. This guarantees the best

possible know-how protection, safeguarding customers‘

competitiveness.

Semi-automatable safety application development

KeStudio SafeEditNG software, specially developed for the

KeSafe C5 range, is a user-friendly drag-and-drop enginee

ring tool for implementing and diagnosis of safety applications.

Characterized by a high level of automation in the configura

tion of safety applications, it features, among others:

//  Flexible assignment of physical hardware to virtual application I/Os

//  Export, adaption and import of safety applications on AML-based data files

//  Adaption of safety application configurations via customer engineering tools (SAP, E-Plan, etc.)

//  Lower verification efforts thanks to user-defined checks ums, 

allowing flexible assignment of application data to checksums.

The whole is greater than the sum of its parts

As often highlighted at KEBA, getting a complete solution

from one source brings numerous benefits in performance,

optimal data exchange, fast diagnostics, and maintenance.

Therefore, KeSafe C5 SCP 501 controller should be combi

ned with KeContol C5 controllers, KeConnect C5 I/Os, and

for the best results, also with KeDrive drives.