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ABB AI910B (AI4-B) Features and benefits

Features and benefits

• ATEX Certification for Zone 2

• Redundancy (Power and Communication)

• Hot Configuration in Run

• Hot Swap functionality

• Extended Diagnostic

• Excellent configuration and diagnostics via FDT/DTM

• G3 – coating for all components

• Simplified maintenance with auto-diagnostics

• Power supply for 4…20 mA loop powered 2-wire transmitters

• Short and break detection

• Electrical isolation between input / bus and input / power

• 4 channels

ABB AI910B (AI4-B) Compact Product Suite hardware selector

The remote S900 I/O system can be installed in non-hazardous

areas or directly in Zone 1 or Zone 2 hazardous area depending on

the selected system variant. S900 I/O communicates with the

control system level using the PROFIBUS DP standard. The I/O

system can be installed directly in the field, therefore the costs for

marshalling and wiring are reduced.

The system is sturdy, error-tolerant and easy to service. Integrated

disconnection mechanisms allow replacement during operation,

meaning that there is no need to interrupt the primary voltage in

order to exchange the power supply units.

S900 I/O type B. For installation in hazardous area Zone 2. For

connecting intrinsically safe field devices installed in Zone 2. Zone

1 or Zone 0.

AI910B Analog Input (AI4-B), input and power supply for 4…20 mA

loop powered 2-wire transmitters.

ABB A02060-…AnalyzerModule Safety and Safe Operation

Special Information and Precautions

• These include

• The content of this operator’s manual.

• The safety information affixed to the AO2060-… analyzer module.

• Safety precautions for the installation and operation of electrical devices.

• Safety precautions for working with gases, acids, condensates, etc.

• Regulations, standards and guidelines for explosion protection.

National Regulations

The regulations, standards and guidelines cited in this operator’s manual areapplicable in the

Federal Republic of Germany. The applicable national regulationsshould be followed

when the A02060-… analyzer module is used in othercountries.

A02060-…AnalyzerModule Safety andSafe Operation

The AO2060-… analyzer module is designed and tested in accordance withEN 61010 Part 1.

“Safety Provisions for Electrical Measuring, Control, Regulationand Laboratory instruments”

and has been shipped ready for safe operation.To maintain this condition and to assure safe operation,

read and follow the safetyinformation identified with the  symbol in this manual.

Failure to do so can putpersons at risk and can lead to AO2060-… analyzer module damage

as well asdamage to other systems and instruments.

ABB AO2060 Category 2G Analyzer Modules

General Safety Information

Requirements for Safe Operation

In order to operate in a safe and efficient manner, the AO2060-… analyzer moduleshould

be properly handled and stored, correctly installed and set-up, properlyoperated and carefully maintained.

Personnel Qualifications

Only persons familiar with the installation, set-up, operation and maintenance ofcomparable equipment

and certified as being capable of such work should workon the A02060-… analyzer module.

Special Information and Precautions

• These include

• The content of this operator’s manual.

• The safety information affixed to the AO2060-… analyzer module.

• Safety precautions for the installation and operation of electrical devices.

• Safety precautions for working with gases, acids, condensates, etc.

• Regulations, standards and guidelines for explosion protection.

ABB AO2060 Category 2G Analyzer Modules

General Safety Information

Requirements for Safe Operation

In order to operate in a safe and efficient manner, the AO2060-… analyzer moduleshould

be properly handled and stored, correctly installed and set-up, properlyoperated and carefully

maintained.

Personnel Qualifications

Only persons familiar with the installation, set-up, operation and maintenance ofcomparable equipment

and certified as being capable of such work should workon the A02060-… analyzer module.

Special Information and Precautions

• These include

• The content of this operator’s manual.

• The safety information affixed to the AO2060-… analyzer module.

• Safety precautions for the installation and operation of electrical devices.

• Safety precautions for working with gases, acids, condensates, etc.

• Regulations, standards and guidelines for explosion protection.

ABB Preventive Maintenance creates value over the long-term by

Benefits

Preventive Maintenance creates value over the long-term by:

−Providing the best management of maintenance costs, in particular:

−  Less expensive direct costs of urgent, reactive maintenance

− Less expensive indirect costs of plant  shut-down, taking advantage of the scheduled stops

− Ensuring better efficiency and reliability of the plant

− Extending the circuit-breaker’s life

− Guaranteeing plant safety for a longer time Preventive Maintenance Program

ABB has designed maintenance schedules for all circuit breaker families,

based on technical knowledge of the products and on experience in the field.

The Preventive Maintenance Program has the following main targets:

− Check the preservation and the efficiency status of the apparatus

− Anticipate the trend  of deterioration of the circuit breakers, signalling

the need of replacement for excessively worn out components, or suggest alternative

solutions for bringing them up to date.

ABB created a systematic and functional Preventive Maintenance Program

Maintenance Schedule

ABB created a systematic and functional Preventive Maintenance Program.

Besides the ordinary maintenance activities described in the air circuit breaker manual,

ABB proposes a maintenance intervention every three years directed to extend the product’s life.

(Extraordinary Maintenance). Service intervals shall have to be suitably assessed in case of

non-standard service and environmental conditions.

In order to guarantee high levels of efficiency and reliability to your electrical plant,

ABB suggests regular Preventive Maintenance on your installed air circuit breakers.

Preventive Maintenance on air circuit breakers includes testing, measurements and

maintenance, and repair or replacement activities.

These activities are based on specially designed technical plans, aimed at reducing the

probability of failure or the working deterioration of the apparatus.

ABB, a leader in the design and production of low voltage air circuit breakers,

always pays particular attention to customer satisfaction.

Thanks to its highly qualified organization, ABB Low Voltage Service provides

support to its customers during all phases of the product’s life,

from the selection to the after sales assistance.

Emerson The health and status of both SLS 1508 Logic Solvers

The health and status of both SLS 1508 Logic Solvers and their channels are

available in the diagnostics explorer.

When one of a redundant pair of SLS 1508 Logic Solversis removed online there

is no disturbance to the process.

When the missing SLS 1508 Logic Solver is replaced with another SLS 1508 Logic Solver,

the new SLS 1508 Logic Solver completes its power-up self-tests before the

active Logic Solver cross-loads the current database.

In safe areas, failed SLS 1508 Logic Solvers can be replaced under power.

In hazardous areas,appropriate installation procedures must be followed.

Automatic proof testing can be selected on a redundant pairof SLS 1508 Logic Solvers.

The desired proof-test interval is set in the configuration and the SLS 1508 Logic Solvers perform

the proof test automatically. A warning is given to the operator before

the automatic proof test is started.

Emerson Redundancy SLS 1508 Logic Solver modules

Redundancy

The redundant SLS 1508 Logic Solver modules are connectedto the field at the redundant

terminal block. No control strategy configuration is required to take advantage

of SLS 1508 Logic Solver redundancy, as the system’s auto-sense capability

automatically recognizes the redundant pair of Logic Solvers.

An integrity error alarm in a redundant SLS 1508 Logic Solver pair will notify

the operator of a failure. Both SLS 1508 Logic Solvers in a redundant pair

are monitored for integrity alarms at all times.

Events that can cause integrity alarms include:

• Hardware failure within a SLS 1508 Logic Solver

• Communications failure between a SLS 1508 Logic Solver and the SISNet

• Communications failure between a redundant pair of SLS 1508 Logic Solvers

• Communications failure between a SLS 1508 Logic Solver and an DeltaV Controller

• Removal of a SLS 1508 Logic Solver from the carrier

Emerson Unique Redundancy Methodology

Unique Redundancy Methodology

Introduction to Redundancy

While the SLS 1508 Logic Solver is rated suitable for use in SIL 3 applications

in simplex mode, it is installed in redundant pairs for increased process availability.

Redundant SLS 1508 Logic Solvers run in parallel at all times.Both read the inputs

from the I/O terminals, both execute the logic and both drive the outputs at the I/O terminals.

There is no concept of primary and backup or master and slave,which is unlike any other SIS.

The only difference between the two is that one communicates with both the engineering

and operator workstations and the dedicated safety network (SISNet);

this is the one with the Active light on the bezel.The other (Standby) is

communicating only on the SISNet.In the event that a failure is detected in

one of the SLS 1508 Logic Solvers, it automatically goes to a failed state. 

In this condition, all its output channels are de-energized;

this has no impact on the other SLS 1508 Logic Solver or the physical

outputs because the other SLS 1508 Logic Solver continuesto read inputs

execute logic and drive outputs. The transition from redundant to simplex

mode is therefore completely bumpless.

Multiple Domains: The simplest implementation of an SLS 1508 network is to have

one SIS Network ring and one SIS Network domain, that includes all of the

logic solvers in the SIS Network ring. In larger applications, the logic solvers

can be split into multiple SIS Network domains. Another approach is to have

multiple SIS Network rings, each on a SIS Network domain.

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