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March 20, 2025 BY
IN ABB

ABB AI801 Analogue Input Module 0(4)…. .20 mA

Features

– 8 channels for 0… .20 mA, 4… .20 mA d.c., single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Input shunt resistors protected to 30 V with PTC resistors.

– Analogue inputs are short-circuit protected to ZP or +24 V.

– Inputs can withstand HART communications.

– Process and Power

Process and power connections are made via removable connectors.

Process and power supply are connected via removable connectors.

The AI801 analogue input module has 8 current input channels.

The current inputs can withstand a short circuit of the transmitter power supply with a minimum of 30 VDC without damage.

Current limiting is achieved by means of PTC resistors. The input resistance of the current inputs is 250 ohms, including the PTC resistors.

The module distributes external transmitter power to each channel. This adds a simple connection for power distribution to the two-wire transmitter.

There is no current limiting on the transmitter power terminals. All eight channels are isolated as a group from the module bus. Power to the input stage is converted from an external 24 V voltage.

www.cniacs.com

Features

AI810 analogue input module

Number of channels 8

Input type Unipolar single-ended

Measuring range 0…. .20 mA, 0… .10 V, 4… 20 mA(1) , 2… 10 V (1)

Undervoltage/overvoltage range -5% / +15

Input impedance (voltage input) 290k ohms

Input impedance (current input) 230…. .275 Ohm

Maximum field cable length 600 metres (656 yards)

Voltage input, maximum non-destructive 30 VDC

NMRR, 50 Hz, 60 Hz >40 dB

Maximum error 0.1%

Resolution 12 bits

Temperature drift current 50 ppm/° C typical

80 ppm/°C maximum

Temperature Drift Voltage 70 ppm/° C

100 ppm/° C maximum

Update cycle time 8 ms

Current consumption 24 V (module bus) 40 mA

Current consumption 5 V (module bus) 70 mA

Power dissipation 1.5 W

Voltage monitoring Internal power supply

Transmitter power fusing on MTU (TU830 max. 1 AT per group)

Sensor power distribution 1 A max. per connection

Input filter (rise time 0-90%) 140 ms

Isolation configuration Ground isolation

Module Terminal Unit TU810. TU812. TU814. TU818. TU830. TU833. TU835. TU838 or TU850

MTU key code AE

Rated insulation voltage 50 V

Insulation test voltage 500 V (AC)
March 20, 2025 BY
IN ABB

ABB AI815 Analogue Input Module

Features

– 8 channels for 0… .20 mA, 4… .20 mA, 0… .5 V or 1… .5 V d.c. single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Transmitter supply current limited per channel.

– HART direct communication.

AI815 Analogue Input Module

The AI815 analogue input module has 8 channels.

The module can be configured as a voltage or current www.cniacs.com input. Current and voltage signals cannot be mixed on the same I/O module.

The voltage and current inputs can withstand overvoltage or undervoltage of at least 11 VDC.

Input resistance is greater than 10 M ohms for voltage inputs and 250 ohms for current inputs.

The module distributes external HART-compatible transmitter power to each channel.

This adds a simple connection for power distribution to 2-wire or 3-wire transmitters. Transmitter power is monitored and current limited.

If an external power supply is used to power HART transmitters, the power supply must be HART-compatible.

The module cycles through self-diagnostics.

Module diagnostics include

– External power, transmitter power, and external shunt errors. These errors are reported as external channel errors.

– Analogue readback, reference voltage, internal power supply, checksum, watchdog, and memory. These errors are reported as module errors.

All eight channels are isolated from the module bus as a group. Power to the input stages is converted from the 24 V supply on the module bus.

The module has HART pass-through capability. Only point-to-point communication is supported.

Eight different types of MTUs can be used; the TU830/TU833 Extended MTU allows a three-wire connection to the device without additional terminals.

The TU810 (or TU814) Compact MTU has 24 V process voltage input terminals, but requires external terminals to distribute 24 V power to field devices.

The Extended MTUs, TU835 and TU838 provide one fuse per channel (3 A maximum) for external transmitter power.

The TU818 Compact MTU can be connected to 2-wire transmitters without external commissioning.

The TU812 Compact MTU has a D-Sub 25-pin (male) connector for process connection.

If HART is used, a shielded field cable for process connection is required.

The parameter shunt mode should be set to internal shunt when a current input is required and external shunt when a voltage input is required.
March 20, 2025 BY
IN ABB

ABB AI820 Differential Analogue Input Module

Functions

– 4 channels for -20… +20 mA, 0… .20 mA,

4… .20 mA, -10… +10 V, 0…20 mA, 4…20 mA, -10… +10 V, 0… .10 V, 2… .10 V, -5… +5 V, 0… .5 V, 1… .5 V d.c. Bipolar differential inputs.

– A set of 4 channels isolated from ground.

– 14 bit resolution plus sign.

– Input shunt resistor protected to 30 VDC.

– Inputs can withstand HART communication.

AI820 Analogue Input Module

The AI820 analogue input module has 4 differential www.cniacs.com bipolar current/voltage inputs. Each

channel can be either a voltage or current input.

The current inputs are designed to withstand accidental maximum normal mode 30 VDC connections.

To protect the current input circuits from hazardous input levels (i.e., accidental connection to a 24 V power supply), the 250 Ω current-sense resistor is rated at approximately 5 watts.

This is only used for temporary protection of one channel.

The module distributes external transmitter power to each channel. This adds a simple connection (using the extended MTU) to distribute power to external 2-wire transmitters.

There is no current limit on the transmitter power terminals.
March 20, 2025 BY
IN A-B

A-B Remote I/O Communication Interface Module How to Identify Module Functions

The module has

– Labels that identify the AutoMax DCSNet scanner and remote I/O

– A 4-character scrolling display (XXXX)

– 3 LEDs labelled NET, CLX, and OK to indicate www.cniacs.com network status, connection to the ControlLogix processor, and its own internal status

– A 9-pin D-type connector for connection to a DCS or remote I/O network

– Switches on the top of the module to set the mode of operation, number of drop-downs, and depth of drop-downs

Switches to set network type and node address

The switches on the top of the module must be used to set the network type, dropdown number, and dropdown depth before installing the module.

The two switches on the left set the dropdown depth and the two switches on the right set the dropdown number.

The following table shows how to set the switches for each mode of operation.

For example, to configure the 56AMXN/B as a DCS slave with a dropdown number of 17 and a dropdown depth of 5. set the switches from left to right to 0. 5. 1. and 7.

Any other setting is invalid and causes the module to enter the Fingerwheel Test mode. In Fingerwheel Test mode, the display shows the current switch settings.

It will not exit the thumbwheel test mode until power is removed.

In the Thumb Wheel Test Mode, the 56AMXN/B initially displays ‘Thumb Test Mode’ on the 4-character display, the

The display switch is set for 5 seconds, then the display resumes showing ‘Thumb Test Mode’.

For DCS slave operation, if the air drop number and air drop depth are individually valid but combined produce an invalid melt

If the drop number and drop depth are valid individually, but the combination produces an invalid drop number (e.g., drop number 55.), the module will display the drop number in the 4-character display,

then the module will display an error message on the 4-character display, but will not enter the thumbwheel test mode.

but will not enter the thumbwheel test mode.

Determining Module Slot Location

The following figure shows the slot numbering for a 4-slot chassis. Slot 0 is the first slot

Always the leftmost slot in the rack (first slot to the right of the power supply).

You can use any size ControlLogix chassis and install modules in any slot.

You can also install multiple 56AMXN/B modules in the same chassis. The number of modules the power supply can hold (i.e., the power supply’s rating).

Installing or Removing Modules When the Power Supply is Connected

56AMXN hardware versions prior to O-57677-1 do not support the removal and insertion of modules while powered on.

Hardware versions can be identified by looking for a sticker with part number

O-57677-1 or later stickers (near the serial number – you do not need to disassemble the 56AMXN module.

(You do not need to disassemble the 56AMXN to find the sticker). Modules without stickers are hardware version O-57677 and do not support removal and insertion while powered on.

For modules with hardware version O-57677-1 and above, you can install or remove the module with the chassis powered on if the following precautions are followed.
March 20, 2025 BY
IN A-B

How does the A-B Communication Module communicate with serial devices?

SCANport Data Link

A data link is a pointer used by some SCANport devices to transmit information to a drive.

The data link allows parameter values to be written when sending logical commands and references to the drive. The data link also allows parameter values to be read when reading logic status and feedback.

SCANport devices that support this feature have a set of parameters for data link configuration.

These are called the ‘data link input’ and ‘data link output’ parameters.

The Datalink feature is enabled by setting the correct switch on the communication module SW3 to ‘Enable’ and configuring the ‘Datalink Input’ and ‘Datalink Output’ parameters in the SCANport device.

Each datalink consists of two 16-bit input words and two 16-bit output words.

By setting the two ‘Datalink In’ (data link input) and ‘Datalink Out’ (data link output) parameters in the SCANport device

Set the two ‘Datalink In’ parameters for this data link to the desired target parameters.

Similarly, by setting the two ‘Datalink Out’ parameters, each of the two output words can be configured to Similarly, the

Each of the two output words can be configured by setting the two ‘Data Link Output’ parameters for that Datalink.

Each Datalink switch on SW3 enables or disables one Datalink.

If a Datalink is enabled, the parameter values set www.cniacs.com in the ‘Data Link Output’ parameter will be transmitted to the communication module.

The parameter values set in the parameter will be transmitted to the communications module, and the data sent by the communications module for that datalink will be transferred to the parameters set in the ‘Data Link Output’ parameter.

If the data link is enabled, the parameter values set in the ‘Datalink Out’ parameter will be transferred to the communication module.

and the data sent by the communication module for the data link will be transmitted to the ‘Datalink In’ parameter.

If the data link is not enabled If the data link is not enabled, the data transmitted to the SCANport device for this data link will be zero.

The data transmitted to the SCANport device will be zero and the communication module will ignore any data sent by the SCANport device.

The communication module will ignore any data sent by the SCANport device.
March 20, 2025 BY
IN Kollmorgen

Kollmorgen SERVOSTAR® 600 Amplifier

AMPLIFIER SPECIFICATIONS Amplifier Specifications:

Electrical Characteristics

– Closed-loop speed bandwidth up to 400 Hz

– Motor current ripple frequency 16 kHz

– Switching frequency: 8 kHz

– Long-term speed regulation (0.01%)

– Position loop update rate 250 µs (4 kHz)

– Speed loop update rate 250 µs (4 kHz)

– Commutation update rate 62.5 µs (16 kHz)

– SVM Current loop update rate 62.5 µs (16 kHz)

Fault protection

– Output phase-to-phase and phase-to-ground short circuit protection

– Overvoltage protection

– Undervoltage protection

– Over-temperature (motor and amplifier)

– Overspeed

– Overcurrent

– Feedback loss

– Foldback

– Loss of power supply

– Excessive position error

Environmental

– Operating range

– Ambient temperature 0 to 45°C www.cniacs.com (derated to 55°C above ambient)

– Storage temperature -25°C to 55°C

– Humidity (non-condensing) 85% maximum

Speed loop compensation

– PI Plus controller (PDFF format) or PI controller

– Field adjustable and digitally repeatable

Position loop compensation

– Proportional loop with feed forward

Analogue Inputs/Outputs

– 2 configurable inputs: ±10V, 12 and 14 bit resolution

– 2 configurable outputs: ±10V, 10-bit resolution

Digital Inputs/Outputs

– 4 Configurable Inputs: 24 Volt, PLC Compatible

– 2 Configurable Outputs: 24V (open collector), PLC compatible

– Remote Enable Input: 24 Volt, PLC Compatible

Drive Status Relay (BTB/RTO)

– Contact Closure, 0.5 Amp Rating, 24 Volt

Pulse or Master/Slave Inputs

– Pulse command: pulse/direction or quadrature encoder format

– RS-485 Receiver

– Up to 16 slave amplifiers can be connected

– Input ratios configurable

User position feedback (encoder-equivalent output port)

– Configurable as encoder equivalent (ROD) or SSI format

– Encoder Equivalent (ROD): A quad B with marker (zero) pulses, RS-485 Driver

– SSI (Serial Synchronisation Interface): 1.5 Mhz maximum clock frequency, RS-485 driver

– Programmable Resolution
March 20, 2025 BY
IN Kollmorgen

Kollmorgen GOLDLINE™ BH/MH Series

Kollmorgen GOLDLINE™ BH/MH Series

– 0.52 to 69 lb-ft (0.7 to 93 Nm)

– 70.0 to 190 mm (2.76 to 7.5 in.) square frame

– Resolution feedback

– Speed up to 7500 RPM

– 400/480 VAC, 565/680 VDC bus voltage ratings

Kollmorgen GOLDLINE BH/MH Servomotors continue the Kollmorgen tradition of high performance motors.

Designed around the classic, industry-standard www.cniacs.com Kollmorgen GOLDLINE series, the BH/MH motors are built with the highest-energy rare earth motors available.

Featuring the highest energy rare-earth NdFeB magnets and superior heat dissipation design, they provide excellent sustained and peak torque performance in a compact package.

The servo motors utilise patented IPM (Internal Permanent Magnet) design technology to achieve excellent torque-to-inertia and torque-per-volume ratios.

The BH/MH series servomotors are available in 5 frame sizes with 3 stack lengths per frame, and the BH/MH series has multiple windings per stack to meet a wide range of applications.

BH Series (Low Inertia)

The BH series has an extremely low rotor inertia for optimum performance in applications requiring rapid acceleration and deceleration.The IPM magnetic design provides extremely high torque density and torque/inertia ratio.

When coupled with SERVOSTAR®600 series amplifiers, the speed/torque range is the widest in the industry.

MH Series (Medium Inertia)

The MH series is an extension of the BH series. With seven times the inertia of the BH series, this series of motors offers superior performance for systems with compatible loads or large inertia mismatches.

Features: BH or MH Series

– Compact (high torque/volume ratio)

– Standard speed of 7500 RPM

– IPM (Internal Permanent Magnet) design with small tooth slots

– CE compliant and UL listed

– Rugged resolver feedback

– Built-in thermostat

– Rear shaft extension for additional feedback devices

– Class H insulation system

– Rotatable CE connectors standard on 12x, 22x and 42x racks

– Junction box as standard for 62x and 82x racks
March 20, 2025 BY
IN Foxboro

Foxboro™ DCS Field Control Processor 280 (FCP280) Feature Profile

The EcoStruxure™ Foxboro™ DCS Field Control Processor 280 (FCP280) is a distributed, optionally fault-tolerant, field-installable controller module.

The FCP280 performs regulation, logic, timing, and sequence control with connected Foxboro DCS Fieldbus Modules (FBMs).

It also performs data acquisition, alarm detection, and notification.The FCP280. through a chassis-mounted network adapter, is

connects to the Foxboro DCS control network with standard fibre optic or 100 Mbps copper cable (see figure below).

The FCP280 requires Foxboro DCS Control Core Services Software v9.0 or higher.

A system with the FCP280 and this software is called an EcoStruxure Foxboro DCS Process Automation System.

Function

– Performs regulation, logic, timing, and sequence control with connected Foxboro DCS Fieldbus Modules (FBMs)

Foxboro DCS Fieldbus Module (FBM)

– Performs data acquisition, alarm detection and notification

– Supports up to 128 compact or standard 200 series FBMs, 128 100 series FBMs, or up to 128 100 series FBMs

or a combination of up to 128 100 Series FBMs and 200 Series FBMs,

No fieldbus communication module required (up to 64 100-series FBMs per fieldbus allowed)

(up to 64 100-series FBMs per fieldbus per PIO bus/substrate port)

– Supports fieldbus expansion without fieldbus expansion modules

– Supports self-hosted mode, allowing the FCP280 to boot itself up with an active control database even in the absence of a host workstation.

Even if the host workstation is not online, the FCP280 can start up with a valid control database. However, the control functions cannot be edited.

– Provides unique, patented fault-tolerant operation using two control modules, which greatly improves reliability compared to other process controllers.

– Provides an online image upgrade (OLUG) of the fault tolerant FCP280.

– Enhanced Online Image Upgrade (EOLUG) of the Fault Tolerant FCP280 can be performed while the process is running.

This form of upgrade helps to prevent any significant impact on the local control process.

– Provides CP overload protection to notify the operator when the FCP280 is reaching its performance limits

– Liquid crystal display (LCD) shows letter errors as well as real-time roles and statuses

– Connects to the Foxboro DCS control network via standard fibre optic or copper 100 Mbps Ethernet cable

– Rugged die-cast aluminium enclosure for installation in unventilated field cabinets

– Operates in G3 rated harsh environments

– CE certified for field installation in cabinets

– Each fieldbus port on the standard FCP280 baseboard supports a dedicated 2 Mbps or 268 Kbps HDLC fieldbus port

– Provides control capability for a variety of process applications using versatile control algorithms and a variety of FBMs

– Supports time synchronisation using optional external time from GPS satellites

– Supports time synchronisation using optional external time from GPS satellites Using soft letter blocks, the FCP280 can be configured via pushbuttons on the panel.

– Optional dual cable substrate allows use of separate cables for each ‘A’ and ‘B’ buses
March 20, 2025 BY
IN Foxboro

Foxboro DCS Field Control Processor FCP280

The FCP280 performs regulation, logic, timing and sequence control, as well as data acquisition, alarm detection and alarm notification.

Acquisition, alarm detection and alarm notification. Process variables are controlled using time-proven algorithms (mathematical calculations that perform specific functions).

These algorithms are contained in functional control blocks that are configured by the field process engineer to implement the desired control strategy.

The versatility of the algorithms, combined with the variety of available FBMs, provides control capabilities suitable for a wide range of process applications.

From simple feedback and cascade loops to highly complex www.cniacs.com feed-forward, non-linear and complex characteristic control schemes, a variety of control strategies can be easily implemented.

The FCP280 also supports the following functions:

– Setting and reading FCP280 beacons via panel pushbuttons

– Function Block Alarm Enhancement:

Re-alarm on alarm priority change

Re-alarm on configurable time-delayed dead zones and suppress alarms based on time

– Optional UTC external time synchronisation

– Improved controller performance

– The optional self-hosted mode allows the FCP280 to boot up and run, executing configured control schemes using checkpoint files stored in flash memory.

This allows the FCP280 to start up with an efficient control database even if the host workstation is not present.

– Supports high-speed functions such as ladder logic, Motor Drive Actuator Controller (MDACT) and Distributed Proportional Integral Derivative Function (DPIDA)

Supported Devices

The FCP280 supports the following devices on the 2 Mbps fieldbus:

– All compact and standard 200 series FBMs, which support many types of intelligent field devices.

All compact and standard 200 series FBMs can support many types of intelligent field devices, including those on Foundation Fieldbus, PROFIBUS, HART, and DeviceNet networks.

– Foxboro DCS Field Device System Integrator (FDSI) Modules

– Intrinsically Safe I/O Subsystem (ISCM) – see Intrinsically Safe I/O Subsystem (PSS 31H-2Y6)

– DCS Migration Fieldbus Module for Siemens APACS+ Systems

– DCS Migration Fieldbus Module for Westinghouse WDPF® Systems

– DCS Fieldbus Migration Module for Fisher PROVOX® 20 Series Migration HART

– DCS Fieldbus Migration Module for Honeywell® TDC 2000 Systems (with standard backplane for HART use).

The FCP280 supports the following devices on a 268 Kbps fieldbus:

– 100 Series FBM

– SPECTRUM™ Migration Integrator

– SPEC 200™ Control Integrator

– SPEC 200 MICRO™ Control Integrator

– SPEC 200 CCM Control Integrator

Foxboro Gas Chromatographs are not supported.

Liquid Crystal Display (LCD)

The FCP280 has a liquid crystal display (LCD) on the panel that displays a variety of status and identification information, including

Status and identification information:

– The first line typically displays the letter number and role (Master/Shadow/Single) of the FCP280.

– The second line shows the FCP280’s part number, hardware revision information, date of manufacture, operating system version, and its status on the control network.

LED Indicators

The light-emitting diodes (LEDs) on the front of the FCP280 module provide a visual indication of the

– FCP280 operating status

– Transmit/receive communication activity on the four extended fieldbus channels (Fieldbus A and B on each channel) LEDs on copper or fibre optic network adapters provide visual indication of the following

– Internal and external power supply health status

– Communication activity with the control network A and B links and the FCP280
March 20, 2025 BY
IN GE

DS2020DACAG1 EX2100 Excitation Controller

The EX2100 Excitation Controller DS2020DACAG1. manufactured by General Electric, is a power module that

It is an AC to DC converter that is powered by 115 VAC. This model typically produces 125 VDC for the model it powers.

Product Description

The primary function of the DS2020DACAG1 www.cniacs.com is to convert alternating current (AC) power to direct current (DC) power on the DACA power module of the excitation controller.

When you use the DACA module, 115 volts alternating current (VAC) AC power is converted to 125 volts direct current (VDC) DC power.

If a larger power source is required to reliably operate the controller, two DACA modules can be connected to the exciter power distribution model.

The battery power supply and the DACA model will provide 125 VDC of redundant current to the EPDM.

The manual typically used to assist in the installation of this model is the GEH-6632 EX2100 User’s Guide, which outlines the operation of devices such as the DS2020DACAG1 model.

To power the controller, the power supply has a nominal voltage of 120 VAC and a maximum a RMS power supply of 10. As long as there is a DACA module connected to the controller you have chosen, this is the correct power supply for the controller.

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