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Emerson DeltaV Distributed Control System Power Modules

Ease of use

Increased usability

Flexible and cost-effective

Small footprint

Introduction

Power – without it, your system would not function. www.cniacs.com deltaV™ high-capacity power supplies provide you with the most efficient and reliable power solutions available.

DeltaV high-capacity power supply kits power system electronics and ffeld. This is all the power you need for your DeltaV system.

Benefits

Easy to use. DeltaV High Capacity Power Supplies provide reliable 12 V and 24 VDC power for DeltaV system power and bus ffeld power needs.

They mount easily on T-shaped DIN rails!

Increased availability. Redundant modules based on active MOSFET technology offer higher efficiency and lower voltage drop than conventional diode modules, resulting in less heat dissipation and higher system reliability.

Flexible and Cost-Effective DeltaV Bulk power supplies are flexible and cost-effective to use because of the ability to utilize external redundant modules, for example, if load sharing is required.

For example, if load sharing is required.

Models are available with and without conformal coating.

Small footprint DeltaV Bulk Power Supplies have a small, competitive footprint!

Emerson DeltaV Network Smart Switches

Benefits

Plug-and-play installation. Smart Switches feature a DeltaV-compatible setup that installs into the DeltaV network right out of the box.

They require no user configuration to fully support DeltaV network communications. In addition

The default configuration cannot be changed by the user, so you don’t have to worry about installing an incorrectly configured switch.

Automatic lockout prevents unauthorized network connections – Disabling unused network connections is a “best security practice” that helps you comply with plant security policies.

Disabling unused network connections is a “best security practice” that helps you comply with factory security policies.

With the switch’s built-in one-click lockout feature, you can automatically lock out all unused network ports on your system with the click of a button in the DeltaV application.

Full range of switch hardware configurations.

DeltaV network switches are available in a variety of hardware solutions. From 24-port rackmount units to fixed-port and modular field-installable switches.

DeltaV network switches are available to meet a variety of network requirements.

These switches are all you need to implement a DeltaV network.

DeltaV network switches replace currently supported Cisco and Hirschmann switches for implementing DeltaV control networks.

The VE6046. VE6047. and VE6048 DeltaV Smart switches www.cniacs.com can be used in applications that previously used Cisco switches.

The VE6041. VE6042. and VE6043 Smart Switches can be used in any application where DIN rail field mounting of switches is required.

In most cases, DeltaV network switches are a direct replacement for our existing supported managed switches.

Fully supported by Emerson. As an Emerson product, these DeltaV network switches are fully supported by Emerson.

Fully supported by Emerson. You can get full technical support, warranty support, product support, and education from our global service centers.

All provided by Emerson. In the unlikely event that your switch fails, smart switches are also included in the Rapid Module Replacement Program, so you can get a replacement quickly.

Emerson DeltaV™ Redundant Controller

Uninterrupted control operation

Online upgradeable

Automatic commissioning

Bumperless transition

Introduction

Now you don’t have to worry about controller hardware failures interrupting your process and causing costly downtime.

With redundant controllers, your processes are automatically protected in the event of a hardware failure.

If the active controller fails, the backup controller automatically takes over, providing uninterrupted control operation without initialization or user intervention.

Switchover does not cause any interference with the ffeld output signals, so your process can continue to run uninterrupted.

Adding redundancy requires no special wiring or configuration; simply add a controller to your existing hardware.

Redundant controllers also support online upgrades of controller software and hardware. So you can upgrade MD Plus to MQ or MX online, or SD Plus to SQ online.

or SD Plus to an SQ or SX controller online without changing the configuration.

Benefits

Uninterrupted control operation. By installing redundant M-Series, S-Series, and PK controllers, you create a “safety net” that

protects your process from unexpected controller failures. In the event of a hardware failure, a backup controller is always available to keep your control and process up and running.

Online upgrades. Installing a redundant DeltaV www.cniacs.com controller allows you to upgrade your DeltaV system online.

New software can be installed into the backup controller online without disrupting operations.

Once the upgrade is complete, the backup controller is automatically configured and available, allowing you to switch to the new ffrmware without interrupting your process.

Once the switchover is complete, the original active controller can be upgraded. In addition, MQ controllers can be upgraded online to MX controllers.

SQ controllers can be upgraded online to SX controllers. This ensures that your system is always ready to expand as your control strategy evolves.

Automatic commissioning. The system automatically detects, commissions, and downloads spare controllers so you can safely replace equipment.

Add redundancy online by simply installing a new 2-wide backplane with system power and MQ, MX, SQ or SX controllers.

The SZ Controller Carrier or Dual Universal Safety Carrier provides 2 slots for SZ controllers, so there is no need to add anything other than additional SZ controllers.

PK controller carriers also provide 2 slots, so simply add a PK controller to an existing carrier.

The engineering database is automatically updated and the spare controller can be activated by simply assigning and downloading a controller redundancy license, all without interrupting the process.

There are no dip switches, jumpers or addresses to assign. The backup controller automatically assigns the proper backup address and starts working, protecting your process.

Bufferless Transitions The DeltaV controller is designed for bufferless control transitions from the active controller to the standby controller.

During this time, the output channels maintain their output state until the switchover is complete and the control module begins execution.

The control module uses signal status to ensure that all I/O channels are normal before taking control action on them.

All output signals are synchronized via the I/O readback function to ensure that control calculations are made based on the current output state.

When using CHARM or DeltaV Classic I/O cards with or without Foundation™ ffeldbus devices.

This ensures an uninterrupted transfer of control during switchover.

MOOG G122-824A002 Servo Amplifier

Application Notes

1 Scope

These Application Notes are a guide to applying the G122-829A001 P-I Servoamplifier. These Application Notes can be used to:

 Determine the closed loop structure for your application.

 Select the G122-829A001 for your application. Refer also to data sheet G122-829.

 Use these Application Notes to determine your system configuration.

  Draw your wiring diagram.

 Install and commission your system.

Aspects, such as hydraulic design, actuator selection, feedback transducer selection, performance estimation, etc. are not covered by these Application Notes. The G122-202 Application Notes (part no C31015) cover some of these aspects. Moog Application Engineers can provide more detailed assistance, if required.

2 Description

The G122-829A001 is a general purpose, user configurable, P-I servoamplifier. Selector switches inside the amplifier enable either proportional control, integral control, or both to be selected. Many aspects of the amplifier’s characteristics can be adjusted with front panel pots or selected with internal switches. This enables one amplifier to be used in many different applications. Refer also to data sheet G122-829.

3 Installation

3.1 Placement

A horizontal DIN rail, mounted on the vertical rear surface of an industrial steel enclosure, is the intended method of mounting. The rail release clip of the G122-829A001 should face down, so the front panel and terminal identifications are readable and so the internal electronics receive a cooling airflow.

An important consideration for the placement of the module is electro magnetic interference (EMI) from other equipment in the enclosure. For instance, VF and AC servo drives can produce high levels of EMI. Always check the EMC compliance of other equipment before www.cniacs.com placing the G122-829A001 close by.

3.2 Cooling

Vents in the top and bottom sides of the G122-829A001 case provide cooling for the electronics inside. These vents should be left clear. It is important to ensure that equipment below does not produce hot exhaust air that heats up the G122-829.

3.3 Wiring

The use of crimp “boot lace ferrules” is recommended for the screw terminals. Allow sufficient cable length so the circuit card can be withdrawn from its case with the wires still connected. This enables switch changes on the circuit card to be made while the card is still connected and operating.

An extra 100mm, for cables going outside the enclosure, as well as wires connecting to adjacent DIN rail units, is adequate.

The screw terminals will accommodate wire sizes from 0.2mm2 to 2.5mm2 (24AWG to 12AWG). One Amp rated, 0.2mm2 should be adequate for all applications.

Emerson DeltaV™ SQ Controller Scalable Controller

Expandable controller

Fast assembly

Easy to use

Field-proven architecture

Designed for electronic debugging

Advanced controllers

Introduction

DeltaV™ SQ controllers provide communication and control functions and integrate with ffeld devices and other nodes on the control network.

The SX and SQ controllers offer the option of matching controller capacity to process requirements. In addition, they offer new ease-of-use features that eliminate mounting screws and speed cabinet assembly.

Control strategies and system configurations created on earlier DeltaV systems can be used with this controller.

The SQ controllers have all the features and functionality of the M-Series controllers, including support for CHARM-based electronic commissioning.

See the control software product data sheet for the control language implemented in the controller.

Advantages

Scalable Controller: The SQ controller complements www.cniacs.com the SX controller by providing a smaller controller platform at a lower price point for small to medium-sized applications:

Fast: The SQ controller supports all the features you would expect from a DeltaV system: self-addressing, automatic I/O detection. All of these features are designed to

All of these features are designed to make your projects faster – plug and play!

Redundant Architecture: SQ controllers support 1:1 redundancy for increased availability. Redundant SQ controllers can be upgraded to SX controllers online – ruggedized!

Back-end Changes: You can easily upgrade SQ controllers to SX to handle project scope changes later in the project.

Simply replace the SQ controllers with SX controllers, and all existing configurations, documentation, and hardware design will remain intact.

Fast Assembly: S-Series hardware is designed to speed project execution. Brackets snap to standard DIN rails, and controllers and S-Series I/O snap into place without the need for set screws.

Easy to Use: The controller is also easy to connect.

Simply connect the SQ to the DeltaV network and have it auto-detected by DeltaV Explorer.

Add the controller and all its I/O interfaces to the system database and all components are automatically addressed and communicated with. No dip switches or jumpers need to be set.

Field-proven architecture The SQ controller is an evolution of the DeltaV MQ controller.

The new design enhances installation and stability while still utilizing the same field-proven processor and operating system.

All S-Series I/O cards run the latest enhancements to the corresponding M-Series I/O cards and provide the same field-proven, reliable operation.

Designed for electronic tuning, the SQ controllers have highly assignable I/O functions that can be electronically dispatched using CHARMs-based functions.

The electronic dispatch I/Os can be mounted in any position for easy system design and expansion with conventional I/O subsystems.

PAC8000 Control System Safe Choice for Process I/O Field-Mounted I/O

Benefits

Designed by experienced process engineers and dedicated to process applications, the 8000 I/O is simple to use-saving money and delivering value:

Lowest Cost Field Installation

The 8000 I/O replaces terminal blocks in the field junction box; sensors and actuators connect directly to the IO terminal blocks.

Single or redundant twisted-pair or fiber-optic cables replace multi-core cables in the control room, significantly reducing installation costs.

Cost savings can only be realized with field installations provided by the stable 8000 I/O.

Expandable

The 8000 I/O is perfectly suited for any operation with www.cniacs.com more than 8 I/O points. It is compatible with all controllers, from PLCs and PC-based systems to large DCS devices.

Low Cost of Ownership

– Hot-swappable, no downtime

– Automatic addressing – I/O can be removed and replaced without reprogramming

– Field wiring for direct I/O connection Field wiring terminals – no need for external wiring terminals

Field Installation of I/O

Today, engineers can install I/O anywhere in the field, saving money without sacrificing reliability.

The use of field-mounted I/O and open networks significantly reduces wiring costs while allowing access to needed diagnostic data.

The 8000 I/O System solves all practical problems so you can install the I/O bus on your equipment.

What is the 8000 I/O System?

The 8000 I/O System is a field installable I/O system that replaces the field junction box. It allows a group of any type of field device to be connected to a single network node.

These I/O nodes can then be connected together to create a fast, powerful and open I/O system.

PAC8000 Control System 8000-2/x Series Modular I/O

8000-2/x Series Overview

The 8000 I/O is a modular I/O solution for general purpose and hazardous area applications. Based on a base plate system that provides support for a large number of modules, it offers a variety of I/O functions, including AC power and even intrinsically safe signaling within the same node. It has an “open” architecture and communicates with different fieldbuses by selecting the appropriate Bus Interface Module (BIM).

I/O modules

I/O modules provide data transfer between field devices. The input modules receive signals from transmitters and sensors and convert them into digital commands for the BIM. Output modules receive commands from the bus interface module and transmit them to the actuator. A wide range of modules are available, including module types for low-level instrumentation, AC power supplies, and intrinsically safe signals. i/o modules typically have 4. 8. or 16 field channels.

Field Terminals

Field terminals provide the connection between the I/O module and field wiring. They include optional fuses and circuit breakers. Mechanical keying systems prevent misconnection of I/O modules by the type of field terminals. Field terminals are mounted on the module base plate, one for each I/O module. These terminals are securely clamped to the I/O module and form a highly integrated electrical and mechanical assembly. Field terminals can be replaced during operation without removing the base plate and without interfering with the operation of other modules.

Base Plate

Mounted on flat or T or G DIN rails, base plates form the physical and electrical backbone of the 8000. supporting and connecting bus interface modules, power supplies, I/O modules, and field terminals, and supporting the internal Railbus address, data, and power lines. They provide terminals for LAN and field wiring shielded cables and can distribute bus field power to I/O modules. The I/O module backplane can support 4 or 8 I/O modules.

Power Supplies

Good power management is at the heart of a www.cniacs.com truly distributed I/O system. 8000 power supplies receive local unregulated power and then provide regulated power to the bus interface modules and I/O modules. Power redundancy is supported.

Bus Interface Module (BIM)

The BIM provides a serial data connection to a host controller, which can be a distributed control system (DCS), a programmable logic controller (PLC), or a PC running a software control package. with the BIM, you can adapt to the most common fieldbus protocols. At the same time, the BIM uses a fast internal bus for data transfer to I/O modules. You can control up to 32 I/O modules with just one BIM per node.

PAC8000 Control System I/O Modules — Overview

OVERVIEW

All I/O modules are connected to the high-speed Bus Interface Module (BIM) via a proprietary bus system called “Railbus”.

Up to 32 modules can be connected to one BIM. The module backplane provides the transmission medium for the Railbus.

At the same time, the modules can be connected to the bus by plugging them into the base plate. The connectors on the base plate also provide the power www.cniacs.com supply for the modules and, if necessary, for the field wiring.

Addressing of I/O modules

Modules are addressed by the bus interface module according to their location or slot and by combinations of 32 modules rather than individual module types.

Modules can therefore be removed and replaced by another module of the same type without “informing” the Bus Interface Module.

During the configuration process, the Bus Interface Module is informed of the location characteristics of each required module, regardless of whether the module is present at the time.

Therefore, if a module is replaced, the attributes of that “slot” remain with the bus interface module.

Critical modes

Output fail-safe mode

The output module can enter a fail-safe state. The module will enter this state if either of the following two reasons occur.

(1) The BIM forces the module into a fail-safe state by issuing a special command.

(2) The module has a configurable “timeout” parameter. This allows you to specify a maximum amount of time that communication with the BIM will cease.

Once this time is exceeded, the module will go to a fail-safe state. Different types of modules respond to fail-safe commands in their own ways, which are described separately in the following sections.

Input Fault Value

If a fault occurs in the input module, the BIM forces the reported value into a predefined state – Low, High or Hold Last.

This ensures that the host computer adopts a state consistent with the safe operation of the unit.

Power-up/Initialization Status

Knowing the state of each output when the node is powered up is critical to ensuring the safety of the device.

While the BIM is initializing, the I/O modules remain powered up (see next page for details). After the BIM is initialized, and before communicating with the host computer, the outputs are set to the predefined “outputs”.

The outputs are set to a predefined “initialized” state. This “safe state” can be defined by the user.

IC200MDL643 Discrete Input Module

Product Description The IC200MDL643 Discrete Input Module is a 5/12 Vdc Versamax positive/negative logic input module from GE Fanuc.

It has 2 sets of 16 inputs with 0 to 15 volts DC and an input impedance of 2.4 kilohms.

The IC200MDL643 Discrete Input Module is a GE Fanuc Versamax 24 Vdc rated positive/negative logic input module with 16 inputs in 2 groups.

The inputs support both positive and negative logic. Positive logic inputs send current to the common and negative logic inputs do the opposite, receiving current from the common.

Inputs with negative logic configurations are compatible with TTL devices. The backplane provides all power for module operation.

The IC200MDL643 discrete input module provides 16-bit discrete input data. The device has a typical input impedance of 2.4K ohms at 12 volts DC.

The IC200MDL643 discrete input module has a minimum on-state current of 1.45 mA and a minimum off-state current of 0 to 0.7 mA.

On and off response times are up to 0.25 ms. It also provides three configurable input filtering times to compensate for the 0.25 ms, 0.5 ms, and 0.5 ms on/off response times.

It also provides three configurable input filtering times to compensate for noise spikes and switching jumps of 0.25 ms, 1.25 ms, and 7.25 ms. Two input groups have a common connection point.

One group can be wired for positive or negative logic. If the system requires additional bus terminals.

A shorting bar with 2 amps of current-carrying capability is also available for use with the B-terminal.

The IC200MDL643 discrete input module has an input voltage of 0 to 15 volts DC and a user input current of 1.8 milliamps at 5 volts DC and 4 milliamps at 12 volts DC.

The user input current is 1.8 mA at 5 volts DC and 4.9 mA at 12 volts DC. It has no thermal derating and no external power supply.

During installation, make sure that hot plugging and unplugging is done correctly to avoid backplane interruptions.

Honeywell ControlEdge HC900 Controller

Applications 

Mining and metals Furnaces, kilns, boilers 

Chemicals, extruders Autoclaves 

Pharmaceutical sterilisers, dryers 

Railway/ Infrastructure Burner Mgmt, 

HVAC/ data centres Combustion control 

Pulp & Paper Emergency Shutdown 

Cement and glass Pipeline monitoring 

Power Leak Prevention

Functional Overview 

– Supports split-rack redundancy 

– Supports Honeywell FDM (Field Device Manager) with HART IP 

– Supports HART function blocks (Commands 3 and 48) 

Note: HART support requires a UIO module 

– Non-redundant and redundant architectures 

– Sequence of Events Support (SOE) 

Note: Supported only in non-redundant UIO configurations.

– Redundant and Non-Redundant Safe General Purpose IOs 

– PID control with advanced Accutune III auto-tuning 

– Secure peer-to-peer communication between ControlEdge HC900 controllers 

– External watchdog timer with independent clock to detect unexpected CPU lockups 

– Adjustable recipe pool memory allocates memory for recipes, SP profiles, sequences, and schedules to meet your needs 

– Up to 4608 points can be connected via remote I/O 

– Boolean logic programming. powerful combination of over 100 algorithms

– Advanced floating-point maths functions.

– Extensive alarm and event monitoring 

– Up to 2304 galvanically isolated analogue input points 

– Up to 1008 redundant UIO points 

– New I/O voting and output verification function blocks.

– Remote I/O racks with wires for extended distances.

– Star or ring topology on the IO network using recommended switches 

– Scanners and I/O plugged in and out while powered 

– LED on/off indicators on digital I/Os 

– Graphical Function Block Configuration 

– Open 10MB or 10/100MB Ethernet interface using Modbus/TCP. Point-to-point communication via Ethernet 

– Priority email alarm/event messages

– Ramp/soak setpoint programmer 

– Setpoint scheduler with multiple outputs 

– Sequencer with 16 outputs each 

– Modbus read/write parameters can be assigned to fixed or custom addresses for HMI or monitoring software access.

– Modbus TCP Initiator 

– Gas flow function block compliant with American Gas www.cniacs.com Association specifications. (Non-safety configurations only).

– Calendar module for triggering events 

– Non-intrusive process/safety worksheets to handle both process and safety configurations.

– Built-in version control 

– Quick update – 10 ms digital update and UIO (900U02-xxxx) 100 ms analogue update 

Note: Low level AI update time is 0.5 seconds.

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