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Woodward easYgen-3100/3200 Genset Control for Multiple Unit Operation LogicsManagerTM

LogicsManagerTM – Woodward’s LogicsManager enables to change the operation sequences and adapt them

to specific needs. The LogicsManager accomplishes this by monitoring a range of measuring values and inter

nal states, which are combined logically with Boolean operators and programmable timers. This enables to

create and/or modify control and relay functions.

FlexInTM – The analog inputs are configurable to operate with VDO, resistive, and/or 0 to 20 mA senders.

Flexible Outputs – Speed and voltage bias outputs are configurable to function with all speed governors and

voltage regulators. The outputs can also be used as freely scalable outputs (e.g. for driving external meters).

FlexCANTM – Advanced network interfaces ensure unsurpassed control performance – from engine control up

to total plant operation. The easYgen-3000 Series is capable of working with all common industrial interfaces,

including CAN, RS-232. and RS-485. The multiple communication protocols permit the easYgen-3000 Series to

communicate with a vast majority of engine control units (ECUs), external I/O boards, PLCs, and modems.

CANopen, J1939. Modbus RTU, and Modem protocols are supported.

Woodward easYgen-3100/3200 Genset Control for Multiple Unit Operation

DESCRIPTION

The easYgen-3000 Series are control units for genset management applications. The numerous inputs and

outputs, along with a modular software structure, permit you to use the easYgen-3000 Series for a wide range

of applications with only a single part number. This includes stand-by, AMF, peak shaving, import-export, coge

neration or distributed generation, among others. Also the easYgen-3000 Series is compatible for island, island

parallel, mains parallel and multiple unit mains parallel operations.

The easYgen-3000 Series is able to control up to 32 gensets connected in a network with automatic sequencing.

The easYgen-3000 Series is available in two variants, the easYgen-3100 for cabinet back panel installation,

and the easYgen-3200 with graphical color display and soft keys for front panel mounting.

FlexAppTM – This feature provides the tools to easily configure the number of operated breakers: None, GCB,

GCB and MCB.

LogicsManagerTM – Woodward’s LogicsManager enables to change the operation sequences and adapt them

to specific needs. The LogicsManager accomplishes this by monitoring a range of measuring values and inter

nal states, which are combined logically with Boolean operators and programmable timers. This enables to

create and/or modify control and relay functions.

Woodward easYgen LS-6XT Multi-Breaker control Salient Specifications Power

Power

Setting range 0.5 to 99.999.9 kW/kvar

Accuracy Class 1.0

Discrete inputs isolated

Input range 12/24 VDC (8 to 40 VDC)

Input resistance approx. 20 kΩ

Relay outputs isolated

Contact material AgNi

Load (GP) 2.00 Aac@250 Vac 2.00 Adc@24 VDC

Analog inputs (isolated) freely scalable

Type 1 0 to 1 V / 0 to 2000 Ohms / 0 to 20 mA

Resolution 16 Bit

Maximumpermissible voltage against genset Ground 9 V

Maximum permissible voltage genset Ground to PE  100 V

Analog outputs (isolated) freely scalable

Type 1 ± 10 V / ± 20 mA / PWM

Basic insulation voltage (AO#2) 500 Vac

Reinforced insulation voltage (AO#2) 300 Vac

Insulation voltage (AO#1) 100 Vac

Resolution 12 Bit

Output ± 10 V (scalable) Internal resistance

Output ± 20 mA (scalable) Maximum load 500 Ω

Housing  Back panel mounting,

Powder Coated Sheet metal housing

Dimensions W x H x D (P1): 250 × 228 × 50 mm

Connection screw/plug terminals 2.5 mm²

Protection system IP 20

Weight approx. 1.750 g

Listings CE, UL, cUL, LR/ABS

Woodward easYgen LS-6XT Multi-Breaker control Salient Specifications

Specifications

Power supply 12/24 Vdc (8 to 40 Vdc)

Intrinsic consumption max. 22 W

Ambient temp. (operation) -40 to 70 °C / -40 to 158 °F

Ambient temp. (storage) -40 to 80 °C / -40 to 176 °F

Ambient humidity 95 %, non-condensing

Voltage (software configurable)  (Y / ∆)

100Vac Rated (Vrated) 69 / 120 Vac

Max value (Vmax) 86 / 150 Vac

400 / 600 VAC  Rated (Vrated) 400 / 690 VAC

Max. value (Vmax) 520 / 897 VAC

Rated surge Volt. (Vsurge) 6.0 kV

Accuracy Class 0.5

Measurable alternator windings

3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w

Setting range primary  50 to 650.000 Vac

Linear measuring range 1.25×Vrated

Measuring frequency 50/60 Hz (30 to 85 Hz)

High Impedance Input; Resistance per path 2.5 MΩ

Max. power consumption per path < 0.15 W

Current (Isolated, software configurable)

Rated (Irated)  1 A or 5 A

Linear measuring range IsystemA = 3.0×Irated

IsystemB = 1.5×Irated

Setting range  1 to 32.000 A

Burden  < 0.10 VA

Rated short-time overcurrent (1 s) [1] 50×Irated,

[5] 10×Irated

Accuracy Class 0.5

Woodward easYgen LS-6XT Multi-Breaker control Salient Features

Salient Features

✔ Redundant communication (CAN-Eth, Eth-Eth)

✔ Connects to easYgenXT and group controller

✔ Manage one or two breakers

✔ Touch screen remote operator panel

✔ Power measurement class 1

✔ Direct connect up to 690 Vac

∙ Premium circuit breaker

control for reliability de

manding complex power

management applications

∙ Peak shaving operation

∙ Import/Export operation

∙ Islanded & Utility paral

lel operation

∙ Control up to 64 breakers

on up to 128 bus seg

ments in an application

∙ Purpose built application

schemes

∙ One/two breaker control

∙ Gensets/genset groups

handling

∙ Stand-alone/multi-unit

operation

∙ Forward and reverse

synchronization between

utility and genset group

∙ Redundant Ethernet com

munication

∙ Ethernet and RS-485

interfaces for remote con

trol and visualization

∙ Customizable logic, HMI

screens (with easYview)

and alarms

∙ Modbus Master and Inter

connect Mapper support

∙ Expandable I/Os over CAN

interface (IKD support)

Woodward easYgen LS-6XT Multi-Breaker control Features

Features

• Up to 32 LS-6XT controls are supported with up to 32 easYgen-3400XT/3500XT.

• Up to 64 LS-6XT are supported in one network with up to 16 GC-3400XT, each group

consisting up to 31 gensets.

• Purpose-built software to support single bus or redundant bus communications.

• Three independent true RMS AC measurement (system A, system B and auxiliary

voltage).

• Remotely selectable breaker transition modes: Open, Closed (short parallel

<100ms), Inter-change, Indefinite parallel.

• Internal power calculation with option to feed-in active power and reactive power

from external transducer.

• Phase match or slip frequency synchronization with voltage matching.

• Several built-in protection elements (including ROCOF, phase shift and flexible limits

for custom protection).

• Segment control for the load sharing.

• Automatic date and time synchronization between the LS-6XT units and the con

nected easYgen-3400XT/3500XT controls.

• Detailed interface communication diagnostics to monitor, visualize and troubleshoot

all the connected controls in the network.

• LS-6XT “Stand alone” mode without the easYgen-3400XT/3500XT is possible.

• Custom logic and configurable I/Os driven by LogicsManager and AnalogManger.

• HMI supported with RP-3000XT offering standard and customizable screens

• Ethernet interconnectivity and Modbus master functions for enhanced communication flexibility.

Woodward easYgen LS-6XT Multi-Breaker control Description

Description

Woodward’s easYgen | LS-6XT control is synchronizer controller with integrated mains

decoupling and protection features. It enables several redundant communication

schemes with peer controls. The applications range from independent synch check

relay to complex power management system with multiple utility feeds, bus tie break

ers and group breakers in combination with Woodward’s easYgen-3400XT/3500XT

equipped genset controllers and/or easYgen | GC-3400XT equipped genset groups. Re

dundant busses running among the peer controls ensure that availability of your power

generation asset is not compromised to a single point of failure.

The LS-6XT control together with easYgen-3000XT controls are designed to support

OEM switch-gear builders, generator packagers, and system integrators standardize on

a single hardware for a multitude of utility parallel or island operations. Off-the-shelf

LS-6XT control is software configurable for one/two breaker control, gensets / genset

groups handling, and stand-alone/multi-unit application.

The LS-6XT controller is available in a rugged aluminum powder coated housing. An

LED Annunciator plate is integrated to the front for local annunciation of alarms that

are customizable on-site. Woodward easYview visualization panels are supported over

a separate Ethernet network that works as remote operator control panel.

Woodward easYgen-3400XT/3500XT Genset Control for Complex Paralleling Operation RELATED PRODUCTS

RELATED PRODUCTS

• Group Breaker Controller easYgen | GC-3000XT (Product Specification #37896)

• Excitation module for synchronous generators easYgen | exciter-10 (Product Specification #37909)

• Circuit Breaker Controller easYgen | LS-6XT, LS-511/521 & LS-512/LS-522 (Product Specification #37913. #37522 and #37661/37663)

• Remote Panel RP-3000XT (Product Specification # 37592)

• ToolKit (Product Specification # 03366)

• I/O Expansion Board IKD1 (Product Specification # 37171): P/N 8440-2116

• Engine Speed Control actiVgen (Product Specification # 03419): P/N 8440-2100

• Load Share Gateway LSG (Product Specification # 37451)

• Electronic Pickup Unit EPU-100 (Product Specification # 37562)

• CANbus based Remote Annunciator (Product Specification # 37279): easYlite 100 P/N 8446-1023

• Power Generation Learning Module (Product Specification # 03412): P/N 8447-1012

• Data TelegramMapper software (Application Note # 37684)

• Profibus Gateway (Application Note # 37577): ESEPRO P/N 8445-1046

• Remote Access Gateway (with HMS Netbiter EasyConnect EC250 and EC350)

• Modbus master software (Application Note # B37919)

• HMI localization tool (Product Specification # B37918)

• Thermocouple Scanner (AXIOMATIC AXTC20)

• WAGO and Phoenix expansion CAN Couple

Woodward easYgen-3400XT/3500XT Genset Control for Complex Paralleling Operation SPECIFICATIONS

SPECIFICATIONS

Power supply ………………………………………………….12/24 VDC (8 to 40 VDC)

Intrinsic consumption ……………………………….  max. 22 W (LT: max.32 W)

Ambient temperature (operation) …………… -20 to 70 °C (LT: -40 to 70 °C)

Ambient temperature (storage) …………………. -30 to 80 °C / -22 to 176 °F

Ambient humidity…………………………………………….. 95%, non-condensing

Voltage (software configurable) …………………………………………….. ( /)

100 VAC  Rated (Vrated) …………………………………….. 69/120 VAC

Max. value (Vmax) …………………………………….. 86/150 VAC

and 400 /600 VAC  Rated (Vrated)* …………………………………… 400/690 VAC

Max. value (Vmax) …………………………………… 520/897 VAC

Rated surge volt. (Vsurge) ……………………………………………. 6.0 kV

Accuracy …………………………………………………………………………. Class 0.5

Measurable alternator windings . 3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w

Setting range ………………. primary …………………………… 50 to 650.000 VAC

Linear measuring range …………………………………………………… 1.25×Vrated

Measuring frequency …………………………………….. 50/60 Hz (30 to 85 Hz)

High Impedance Input; Resistance per path …………………………… 2.5 M

Max. power consumption per path ………………………………………. < 0.15 W

Current (Isolated, software configurable)     Rated (Irated) ……… 1A or 5A

Linear measuring range ……………………………………………… Igen = 3.0×Irated

Imains/ground = 1.5×Irated

Setting range ……………………………………………………………… 1 to 32.000 A

Burden ……………………………………………………………………………. < 0.10 VA

Rated short-time overcurrent (1 s) ……………………[1] 50×Irated, [5] 10×Irated

Accuracy ………………………………………………………………………… Class 0.5

Power ……………………………………………………………………………………………

Setting range ……………………………………………….. 0.5 to 99.999.9 kW/kvar

Accuracy …………………………………………………………………………. Class 1.0

Discrete inputs …………………………………………………………………… isolated

Input range ……………………………………………………12/24 VDC (8 to 40 VDC)

Input resistance …………………………………………………… approx. 20 kOhms

Transistor outputs (P2 only) ………………………………………………… isolated

Rated switching voltage ………………………………………………… max. 24 VDC

Maximum switching voltage …………………………………………………… 40 VDC

Maximum switching current ……………………………………………. 300 mA DC

Isolation Test voltage (<1s) ………………………………………………….. 500 VAC

Isolation voltage (continuously) …………………………………………. 100 VAC/DC

Relay outputs ……………………………………………………………………… isolated

Contact material ………………………………………………………………….. AgCdO

Load (GP) …………………………………………………………… 2.00 AAC@250 VAC

2.00 ADC@24 VDC / 0.36 ADC@125 VDC / 0.18 ADC@250 VDC

Analog inputs (isolated) …………………………………………………freely scalable

Type 1 ………………………………………. 0 to 1 V / 0 to 2000 Ohms / 0 to 20 mA

Resolution ………………………………………………………………………………. 16 Bit

Maximum permissible voltage against genset Ground ……………………… 9 V

Maximum permissible voltage between genset Ground & PE ……….. 100 V

Type 2 (P2 only)…………………………………………………. 0 to 10 V / 0 to 20 mA

Resolution …………………………………………………………………………….. 14 Bit

Maximum permissible voltage against PE (Ground) …………………… 100 V

Maximum differential voltage to other DC Analog Inputs ………………. 15 V

Type 3 (P2 only)…………………………………. 0 to 250 Ohms / 0 to 2500 Ohms

Resolution …………………………………………………………………………….. 14 Bit

Maximum permissible voltage against PE (Ground) …………………… 100 V

Maximum differential voltage to other DC Analog Inputs ………………. 10 V

Analog outputs (isolated) ………………………………………………freely scalable

Type 1 ………………………………………………………….. ± 10 V / ± 20 mA / PWM

Basic insulation voltage (continuously, AVRout) ……………………….. 500 VAC

Reinforced insulation voltage (continuously, AVRout) ……………….. 300 VAC

Insulation voltage (continuously, Govout) ………………………………… 100 VAC

Resolution …………………………………………………………………………….. 12 Bit

Output ± 10 V (scalable) ……………………………………….. internal resistance

Output ± 20 mA (scalable) ………………………….. maximum load 500 Ohms

Type 2 (P2 only)……………………………………………………………… 0/4 to 20 mA

Insulation voltage (continuously) …………………………………………… 100 VAC

Insulation voltage (test; >2 s) ………………………………………………. 1700 VAC

Resolution …………………………………………………………………………….. 12 Bit

Output ……………………………………………………… maximum load 500 Ohms

Housing Front panel flush mounting ……………………………….. Plastic housing

Dimensions  WxHxD …………………………………… 282 × 216 × 96 mm

Front cutout  WxH ……………………………. 249 [+1.1] × 183 [+1.0] mm

Connection …………………………………………….. screw/plug terminals 2.5 mm²

Front ………………………………………………………………………. insulating surface

Sealing  Front ……………………………. IP66 (with screw fastening)

Front ……………………………. IP54 (with clamp fastening)

Back ……………………………………………………………. IP20

Weight ………………………………………………………………………. approx. 1.850 g

Housing Back panel mounting …………. Powder Coated Sheet metal housing

Dimensions  WxHxD  P1: …………………………….. 250 × 228 × 50 mm

P2: …………………………….. 250 × 228 × 84 mm

Connection …………………………………………….. screw/plug terminals 2.5 mm²

Protection system ……………………………………………………………………… IP 20

Weight ………………………………………………………………………. approx. 1.750 g

Disturbance test (CE) ………… tested according to applicable IEC standards

Listings  ……………………………… CE, UL, EAC, VDE-AR-N 4105/ 4110. CSA

Marine ………………………………….. LR (Type Approval), ABS (Type Approval)

Woodward easYgen-3400XT/3500XT Genset Control for Complex Paralleling Operation FEATURES Cylinder head

• Freely configurable PID controllers for various control purposes, such as heating circuit control (CHP applications), water level, fuel level, pres

sure and / or other process variables

• Direct support to several ECUs: Scania S6. MTU ADEC ECU7/8/9. Volvo EMS2 & EDC4. Deutz EMR2 & EMR3. MAN MFR / EDC7. SISU

EEM, Cummins and Woodward EGS02 ECU

• Modbus master and modbus data telegram mapper support with dedicated PC tools

• CAN J1939 support to exhaust gas after-treatment (DPF, SCR) triggered by global diesel emissions regulations

• „System Update“ function ensures every unit recognizes other units in the network and helps isolate root-cause quickly during troubleshooting

• Time / Date synchronization over Simple Network Time Protocol (SNTP)

• Cylinder head / exhaust temperature monitoring (Temperatures come from J1939 or CANopen devices)

• Woodward ToolKit™ software for flexible setup from a single connection to the network. The ToolKit can be accessed either via USB, or via

Ethernet, or via CAN ports.

• Multi-lingual capability: English, German, Spanish, French, Italian, Portuguese, Japanese, Chinese, Russian, Turkish, Polish, Slovakian, Finn

ish, Swedish and an empty slot for custom language via a dedicated MS Excel based PC tool

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