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What the module does

The module processes and extracts cyclic injection molding data for 

display on your PC, and responds to alarms that you set to monitor 

critical molding parameters. 

When used with the Pro-Set 200 Injection Molding Control System, 

the module helps you:

• achieve a quicker setup time to obtain optimum part quality

• maintain that quality over the production run

The module and associated DARTWin software help you to set up the 

injection molding machine for optimum performance. Then you set 

alarm limits on critical parameters to detect deviations while making 

parts. You can also set a critical mold pressure to transfer the injection 

process each machine cycle. 

The module is designed for use with the SLC 5/03 (or later) processor. 

You program it to interface with the injection molding machine. The 

module has two independent channels to accept analog pressure inputs 

from sensors or from the SLC processor across the backplane. It 

returns alarm signals and processed molding parameters to the SLC 

processor for your application programming and to your PC for 

graphic display. We show the module in a typical Pro-Set 200 system.

Wiring Notes

• Ground cable shields at one end only.

• Isolate signal wiring from power lines and sources of electrical noise.

• Do not exceed 10V dc on any input terminal.

• Outputs +Exc, +T/R, and -T/R must have a minimum load of 1K ohms.

referenced to analog common.

Features and Benefits

Select I/O modules to exactly match your application. 

Combinationmodules allow you to have inputs and outputs in a single slot for efficient use of your chassis space.

Expand the I/O capacity of your fixed controller system. 

Two discrete I/O modules can be added to the fixed controller’s 2-slot expansion

chassis increasing the flexibility of the system.

All relay contacts are Silver Cadmium with Gold overlay. 

Gold plating resists oxidation and tarnishing resulting from non-use.

Silver Cadmium acts as an excellent conductor.

High-density 32-Point DC I/O and fast response DC inputs are available.

These modules allow you to apply the SLC 500 processors in a broader spectrum of control applications.

LEDs indicate the status of each I/O point. 

Assisting you in troubleshooting, LEDs illuminate when the proper signal is received

at an input terminal, or when the processor applies power to an output terminal.

Terminal identification diagrams on each module. 

Terminal identification diagrams are located on each module making terminal

identification easier.

Description

The Allen-Bradley 1746-HSTP1 is a stepper controller module. 

A single-slotted module capable of operating a wide variety of SLC 500 series processors. 

With a differential encoder motion that is programmable for more than 8.000.000 counts of absolute position.

The 1746-HSTP1’s feedback hardware adapts up to 250 kHz of any frequencies. 

It can provide 250 kHz pulse train output for micro-stepping applications. 

It uses loopback diagnostics and differential incremental encoder feedback devices. 

The 1746-HSTP1 provides a differential feedback that interfaces directly to +5 or +15 V encoders. 

The module has a 5″ x 2″ x 6″ (13 cm x 5 cm x 15 cm) estimated dimension and weighs 15 oz (0.43 kg) approximately. 

Programmable modes of operation reduce the need for setting a DIP switch.

The 1746-HSTP1 module has a 200 mA back-plane current at 5 volts and 90 mA at 24 volts. 

It has a 5V DC differential encoder or 12-24V DC single-ended auxiliary inputs. 

It provides a digital output for the translator with a 4 ms module update time. 

The controller module has a 7 – 30 mA at 5V DV pulse train switching. 

This stepper controller module interface directly to encoders with differential feedback with +5 or +15V signal. 

It is also compatible with transistors with differential input translators, single-ended TTL and interface for opto-couplers.

This module does not include DIP switches for setting and configuration.

The module provides quick operational diagnostics through its embedded LED indicators that provide feedback regarding programming errors, 

normal and abnormal operation and a faulted system. 

This module also has built-in loop diagnostics that monitors the pulse train commands provides to the module’s translator.

Use the table below to find the current requirements of the devices 

using backplane power. Those devices that are not included in the 

backplane calculations are included in the example’s user-side calculations.

Selecting a User-Side Power Supply

You must provide a power supply that meets your system 

requirements. The following devices require user-side power:

• SLC Servo Module

• Encoders

• I/O modules

• Estop circuitry

• Fast inputs and outputs

You must select a power supply that meets the specifications of a NEC 

class 2 power supply. The power supply must have +5V, ±15V 

capacity, and +24V capacity for fast I/O and Estop circuitry.

Example of the Calculations for User-Side Current Requirements 

In this example, the system includes:

• One seven-slot modular rack

• One 1747-L541 CPU module

• One 1746-IB8 DC input module with eight inputs @ +24V

• One 1746-OV8 DC output module with eight outputs @ +24V

• An SLC Servo Module system that contains:

• Two SLC Servo Modules

• Two termination panels

• Two Allen-Bradley 845H encoders

• Six fast inputs

• Two fast outputs

Using Fast Inputs and Outputs

The fast I/O (FIN1through FIN3, and FOUT1) are 24V DC compatible 

and are used with a user-side +24V power supply. Review potential

24V DC I/O devices for compatibility with the electrical specifications 

as shown in the table below.

SLC Servo Module Operation

The SLC Servo Module, compatible with the SLC family, is used with 

SLC 5/03 FRN 5.0 (and above) processors using RSLogix 500, AI500 or 

APS (version 5.0 or higher) software. Once the SLC processor is 

initiated, the execution of the motion block is independent of the scan 

time of the processor. Blended motion allows for complicated move 

profiles consisting of two to thirty-two segments. The blended move 

profiles are stored in the SLC Servo Module’s memory as a series of 

absolute moves and can be executed more than once. Other move or 

homing operations can be performed between blended move profiles.

The SLC Servo Module controls absolute position over a range of 32 

bits. The SLC Servo Module performs an origin search (also called 

homing) and automatically resets the absolute position to the home 

position when the SLC processor requests a search function after 

detecting one of the following: 

• Encoder marker

• Limit switch

• Limit switch and marker

The SLC Servo Module operates in two modes:

• Configuration 

• Command 

When operating in the configuration or the command mode, the status 

of the module is reported to the SLC processor.

Important Wiring Considerations

Use the following guidelines when planning the system wiring for the module:

• Install the SLC 500 system in a NEMA-rated enclosure.

• Disconnect power to the SLC processor and the module before wiring.

• Make sure the system is properly grounded.

• Group this module and low-voltage DC modules away from AC I/O or 

high-voltage DC modules.

• Shielded cable is required for high-speed input signals A, B, and Z. Use 

individually shielded, twisted pair cable lengths up to 300 m (1000 ft.).

• Shields should be grounded only at one end. Ground the shield wire outside 

the module at the chassis mounting screw. Connect the shield at the encoder 

end only if the housing is isolated from the motor and ground.

• If you have a junction in the cable, treat the shields as a conductor at all 

junctions. Do not ground them to the junction box.

Considerations for Reducing Noise

In high noise environments, the 1746-HSCE2 inputs may accept “false” pulses, 

particularly when using low frequency input signals with slowly sloping pulse 

edges. To minimize the effects of high frequency noise on low frequency signals, 

the user can do the following:

• Identify and remove noise sources.

• Route 1746-HSCE2 input cabling away from noise sources.

• Install low pass filters on input signals. Filter values are dependent on the 

application and can be determined empirically.

• Use devices which output differential signals, like differential encoders, to 

minimize the possibility that a noise source will cause a false input.

Electronic Protection

The electronic protection of the 1746-HSCE2 has been designed to provide 

protection for the module from short-circuit and overload current conditions. The 

protection is based on a thermal cut-out principle. In the event of a short circuit or 

overload current condition on an output channel, all channels turn off within 

milliseconds after the thermal cut-out temperature has been reached. 

High-Speed Counter Module Overview

The High-Speed Counter Module, Catalog Number 1746-HSCE is an SLC 500 family 

compatible device except with the 1747-ASB Remote I/O Adapter Module. It can be 

used with SLC™ 5/02 (and above) processors.

The module’s bidirectional counting ability allows it to detect movement in either 

direction. In addition, x2 and x4 counting modes are provided to fully use the 

capabilities of high-resolution quadrature encoders.

High-speed inputs from quadrature encoders and various high-speed switches are 

supported. Accepting input pulse frequencies of up to 50k Hz allows precise 

control of fast motions.

In addition, an Accumulated Counter, the module provides a Rate Counter to 

determine Rate Measurement by indicating the pulse input frequency in Hz. (See 

the block diagram on page 6.) The Rate Measurement is determined by 

accumulating input pulses over a fixed period of time. You set the Rate Period to 

best match your application requirements.

Background Rate calculation is provided in Sequencer and Range Modes. This 

operation accepts input rates up to 32,767 Hz. The dynamically configurable Rate 

Period ranges from 10 ms to 2.55 seconds. 

The module’s four current sink (open collector) outputs can be controlled in the 

user program or the module.

To the Installer

This publication states compliance with directives required for using

analog I/O modules with the CE mark within the European Union or

EEA regions. It also provides instructions for inserting a ferrite collar

on the module’s input cable(s) for compliant immunity to electrical

noise. Use these instructions as a supplement to the user manual,

Compliance with European Union Directives

If this product has the CE mark, it is approved for installation within 

the European Union and EEA regions. It has been designed and tested

to meet the following directives.

EMC Directive

This product is tested to meet Council Directive 89/336/EEC

Electromagnetic Compatibility (EMC) and the following standards, 

in whole or in part, documented in a technical construction file:

EN 50081-2

EMC – Generic Emission Standard, Part 2 – Industrial Environment

EN 50082-2

EMC – Generic Immunity Standard, Part 2 – Industrial Environment

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC

Low Voltage, by applying the safety requirements of EN 61131–2

Programmable Controllers, Part 2 – Equipment Requirements and Tests.

For specific information required by EN 61131-2, see the appropriate

sections in this publication, as well as the following Allen-Bradley publications:

Industrial Automation Wiring and Grounding Guidelines 

(for noise immunity), publication 1770-4.1

Automation Systems Catalog, publication B111

The 1746-BTM module is compatible with any SLC processor that 

supports M0/M1 files, such as the SLC 5/05, SLC 5/04, SLC 5/03, and 

SLC 5/02 controllers.

Vocabulary

In this manual, we refer to:

• the barrel temperature control module as the “1746-BTM 

module,” the “BTM module,” or as “the module”

• the programmable controller as the “SLC processor”, or “the processor”

• a thermocouple as a “TC”

• a time-proportioned output as “TPO”

• the tuning-assisted processes as “TAP”

• proportional-integral-derivative as “PID”

• cold-junction compensation as “CJC”

Temperature Control Using a BTM Module in an SLC System

The temperature control module is an intelligent I/O module that can 

provide a maximum of 4 PID loops for temperature control. The 

module has 4 analog thermocouple (TC) inputs. Each analog input 

functions as the process variable (PV) for a PID loop. The PID 

algorithm and tuning–assisted–process (TAP) algorithm are performed 

on the module for each of the loops. The control–variable (CV) 

output of each loop, either analog output or time–proportioned 

output (TPO), is sent from the module to the SLC data table. Your 

application ladder logic must access the CV value in the data table and 

send the analog or TPO data to an output module to close the loop.