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Smart ModernizationTM

Whether you are an existing user of the 505 Series® or looking for your next control system,

CTI’s Smart Modernization approach ensures the CTI control system you are investing in will be

around for many years to come. Smart Modernization encapsulates our philosophical approach to

making control system advancements while ensuring seamless transitions for our customers

through the continuous evolutionary improvement of our products.

With many 505 Series® products still in use today—some in use for more than 30 years—

the 2500 Series® allows these customers to modernize existing controls without expensive

re-wiring, reprogramming, retraining, or product line shutdowns.Upgrading a control system

with modern-day replacements of old components and/or enhancing performance with new

advanced function modules — all of which are backward compatible — mitigates risk during

migration and allows reuse of existing application programs and hardware — reducing cost

and downtime. That’s what we call Smart ModernizationTM.

Cost-Effective Solutions

Recent introductions of two Advanced Function Modules —an Ethernet Communications

Coprocessor (the ECC1), and a general purpose Application Coprocessor (the ACP1) provide

new options  for cost-effective and minimally disruptive process control solutions.

The ECC1 provides sub-second responses to even a large number of HMI workstations.

It has been used numerous times to improve HMI/SCADA response rates and in support

of HMI/SCADA migrations. Because it communicates with its host processor over a high-speed

Ethernet link instead of the special function I/O interface, items in the data cache can be kept

current, even when the number of cached items is large, and the user-friendly configuration

interface makes implementation fast and simple.

Other ECC1 features allow easyconfiguration of state-of-change peer-to-peer communications

between 2500 Series Systems,requiring no programming in the PLC and minimizing the use

of network bandwidth.

The ACP1 is programmed with CTI’s new open standards IEC61131 compliant development system.

It allows users to add languages, functions and memory organization features to existing CTI

2500 Series®  and Simatic 505®  controllers and is able to exchange data between the RLL

program on the host PLC and the IEC61131 programs.

Simplicity is Fundamental

One of the design requirements we have for every product we make is that it is simple to use.

We have laser-like focus on the needs of industrial process control, including batch,

continuous, and low-to-medium-speed discrete manufacturing processes, and we harness

the best of today’s technology to address core process control needs as simply and efficiently

as possible.  We design our controllers so that it is easy and straight-forward to perform

all of the most widely used process control tasks.

Our goal is to make our products easy to integrate, easy tooperate, and easy to maintain.

The simple memory layout of our controllers is clean and straightforward.

The PLC scan cycle is flexible and deterministic — allowing customconfiguration while

providing control over absolute worst-case cycle time.  All configuration items and

operation of control functions such as PID loops and analog alarms can be setand/or modified

directly from an HMI without dedicated program logic.  We want to get you — and keep you

— up and running as quickly and efficiently as possible.

Simply SeamlessTM

The 2500 Series®  Classic PAC System includes a broad range of products for process

control which are designed to work seamlessly across product generations and control

layers.  From the Device Layer, including a full line of digital,analog, and specialized I/O

modules for handling almost any input or output specification, to the Control Layer with its

powerful CPUs and rugged HMI Touch-Panels,  the 2500 Series®  Classic PAC System

provides a complete range of options for process control.

Classic 2500 processors, power supplies and bases work seamlessly with Classic and

Compact I/O and special function modules, and our Classic I/O, power supplies, bases,

and remote Compact I/O work seamlessly with Simatic® 545 and 555 processors to

manage everything from small discrete control applications to large process applications

with PID loops, alarms, and special mathematical functions.

PAC Performance, PLC Usability

The 2500 Series® Classic Programmable Automation Control (PAC) system is a powerful,

flexible, multi application controls system with unmatched reliability and ease of use.

Its modular design and robust process control capability including built-in communications ports

and considerable I/O capacity deliver PAC performance, while its operational simplicity and

ease of use provide PLC-like usability.

For machine control or for small- to large-scale processcontrol, the CTI 2500 Series®

Classic PAC System offers:

 Full-featured performance supporting up to 8192 I/O points*, including both digital and analog I/O,

and hundreds of PID loops and alarms.

 Advanced functionality

 Multiple remote I/O network options

 Easy connection to other 2500 Series® products as well as to many other manufacturers’ products

Simply SeamlessTM

The 2500 Series®  Classic PAC System includes a broad range of products for process

control which are designed to work seamlessly across product generations and control

layers.  From the Device Layer, including a full line of digital,analog, and specialized I/O

modules for handling almost any input or output specification, to the Control Layer with its

powerful CPUs and rugged HMI Touch-Panels,  the 2500 Series®  Classic PAC System

provides a complete range of options for process control.

Classic 2500 processors, power supplies and bases work seamlessly with Classic and

Compact I/O and special function modules, and our Classic I/O, power supplies, bases,

and remote Compact I/O work seamlessly with Simatic® 545 and 555 processors to

manage everything from small discrete control applications to large process applications

with PID loops, alarms, and special mathematical functions.

Continuous Evolutionary Improvement

The 2500 Series® has its roots in the “ahead-of-its-time” Texas Instruments/Simatic

505® Series system known for its robust performance, intuitive design, and elegantly

simple PID and special function programming.  The 2500 Series® reinvigorates and

modernizes this legendary product line with more memory, more speed and many new

features while maintaining backwards compatibility.

The most important feature of every product CTI sells is compatibility

— both backward and forward.  We don’t obsolete our products and expect customers

to buy our latest control system.  Instead, our products are conceived to allow customers

to improve systems incrementally — building on previous investments in equipment,

programming and training.  A brand new controller with modern features will work

seamlessly with I/O modules from ten years ago or from ten years hence. 

This allows you to upgrade your control system at your own pace and with

minimal disruption.

Continuous Evolutionary Improvement

The 2500 Series® has its roots in the “ahead-of-its-time” Texas Instruments/Simatic

505® Series system known for its robust performance, intuitive design, and elegantly

simple PID and special function programming.  The 2500 Series® reinvigorates and

modernizes this legendary product line with more memory, more speed and many new

features while maintaining backwards compatibility.

The most important feature of every product CTI sells is compatibility

— both backward and forward.  We don’t obsolete our products and expect customers

to buy our latest control system.  Instead, our products are conceived to allow customers

to improve systems incrementally — building on previous investments in equipment,

programming and training.  A brand new controller with modern features will work

seamlessly with I/O modules from ten years ago or from ten years hence. 

This allows you to upgrade your control system at your own pace and with

minimal disruption.

PAC Performance, PLC Usability

The 2500 Series® Classic Programmable Automation Control (PAC) system is a powerful,

flexible, multi application controls system with unmatched reliability and ease of use.

Its modular design and robust process control capability including built-in communications ports

and considerable I/O capacity deliver PAC performance, while its operational simplicity and

ease of use provide PLC-like usability.

For machine control or for small- to large-scale processcontrol, the CTI 2500 Series®

Classic PAC System offers:

 Full-featured performance supporting up to 8192 I/O points*, including both digital and analog I/O,

and hundreds of PID loops and alarms.

 Advanced functionality

 Multiple remote I/O network options

 Easy connection to other 2500 Series® products as well as to many other manufacturers’ products

The 2500 Series® Classic Programmable Automation Control System is designed 

for use in a broad range of applications, including those that require both discrete

and analog control.  2500 Series® products can be found worldwide in numerous

industries, including food and beverage, oil and gas, air separation, pulp and paper,

mining and foundry, building products, printing equipment, chemicals, pharmaceuticals,

semiconductor, and wastewater/water treatment. CTI designed the 2500 Series®

with a focus on operational simplicity, ease of use, and compatibility across successive

product generations to deliver unsurpassed reliability and the performance you

need at the lowest total cost.

The most important feature of every product CTI sells is compatibility

— both backward and forward.  We don’t obsolete our products and expect customers

to buy our latest control system.  Instead, our products are conceived to allow customers

to improve systems incrementally — building on previous investments in equipment,

programming and training.  A brand new controller with modern features will work

seamlessly with I/O modules from ten years ago or from ten years hence. 

This allows you to upgrade your control system at your own pace and with

minimal disruption.