Category: ABB

Temperature effects

Ambient temperature within the permissible range

– At zero point: ≤ 2 % of range per 10 °C – At sensitivity without thermostat:

≤ 3 % of the measured value per 10 °C – Sensitivity with thermostat (optional):

Sensitivity with thermostat (optional): ≤ 2 % of measured value per 10 °C

Thermostat temperature = 55 °C

Barometric influences – At zero point: No influence – Sensitivity during pressure correction by means of integral pressure sensor

Per 1 % barometric pressure change: ≤ 0.2 % of measured value

Barometric pressure variation

If a hose is used for the internal gas line, the pressure sensor is located in the sampling gas line.

If a hose is used for the internal gas line, the pressure sensor is routed externally through the hose.

Operating range of the pressure sensor: pabs = 600-1250 hPa

Power supply influences

Voltage and frequency within the permissible range: no effect

Measurement principle

Non-dispersive infrared absorption photometers in the λ = 2.5-8 µm wavelength range can 

measure up to 4 compositions using 1 or 2 beam paths and 1 or 2 receivers per beam path in one gas path or two independent gas paths.

Measure up to 4 components in one gas path or two independent gas paths with 1 or 2 receivers per beam path.

Impact Effects

Flow rate effects

Flow rates in the range of 20-100 liters/hour: within the detection range

Correlated gas effects/cross sensitivity

Analyzer configuration must be aware of sample gas composition.

Selective measures to reduce associated gas effects (optional): Installation of interference filters or filter units,

internal electronic cross-sensitivity correction of one sample component by other sample components measured by the gas analyzer.

Functional range and ordering

– Analog output module with 2 analog outputs,

– Analog output module with 2 analog outputs, digital input/output module with 4 digital inputs and 4 digital outputs and

Digital input/output module with 4 digital inputs and 4 digital outputs and

– Modbus modules with RS485 and RS232 interfaces.

Housing design

The EL3020 Gas Analyzer is designed in a 19-inch housing with 3 height units and IP20 protection.

Description of Analyzer Performance Characteristics

The performance characteristics of the analyzers are defined according to the international

standard IEC 1207-1:1994 “Performance statements for gas analyzers”.

They are based on N2 as a companion gas. When measuring other gas mixtures,

compliance with these characteristics can only be ensured if their composition is known.

Electrochemical oxygen sensors can only be used in combination with the Uras26 infrared photometer.

Magnos206 Oxygen Analyzer and Caldos27 Thermal Conductivity Analyzer can also be used.

Can also be used in conjunction with the Uras26 Infrared Photometer.

Integral air inlet

The integral air inlet (option) is available in two versions. It includes

– Microfilter and flow sensor module

– or microfilter, solenoid valve, pump, coarse filter, capillary tube and flow sensor module.

Electrical interface

Electrical interfaces for outputting measured values and communicating with external systems

include Electrical interfaces for communicating with external systems include:

– Integrated Ethernet-10/100BASE-T interface (for service and configuration and configuration)

Integrated Ethernet-10/100BASE-T interface (for service and configuration purposes) 

Full:

Complex and demanding projects often ask for

transient recorders and plant clock synchronized

data logger function.

The FULL version has the capacity to meet these requirements.

Power System Stabilizer (PSS)

PSS can be an option to provide standard IEEE

421.5-2005 2A/2B/2C function. The PSS provision

is nowadays included in most grid codes. The PSS

is used for effective damping

of power oscillations caused by the physical power grid.

Software upgrades can be ordered and easily

enabled by password over the CMT1000. even

while the unit is in operation.

Common software and tool for the complete

UNITROL® 1000 product portfolio:

All UNITROL® 1000 products are based on

the same target software source code,

therefore equal performance can be seen with

UNITROL® 1010/20 as well as with UNITROL® 1005.

The same simulation models can be used for the

entire UNITROL® 1000 product family, making

UNITROL® 1000 products suitable for very

demanding grid code applications.

Eco:

The ECO version covers essential functionality

for cost sensitive applications.

Light:

The light version adds to ECO standard

functions as rotating diode monitoring and

remote control via modbus. Furthermore, a

simplified data logger called history logger

allows the user to track the last two hours of

operation for analyzing.

Basic:

The BASIC version is the ideal solution for

applications with multiple machine operating

on the same busbar. Accurate reactive load

sharing via serial communication (VDC) and

fast automatic synchronization are the key

functionalities. Furthermore, a dual-channel

functionality and motor start sequence

functionality are supported.

UNITROL® 1005. UNITROL® 1010 and

UNITROL® 1020 are the latest products of

the UNITROL® 1000 family. For most reliable

operation, the communication and control

tasks are split into separate controllers.

The non-volatile flash memory of the AVR stores

events and data logs to enable fault analysis and

fast trouble shooting. Time synchronization is

done over Ethernet communication, and the

events and data logs are time-stamped.

UNITROL® 1000 is provided with modern

communication ports like Ethernet and USB for

connection of the PC-based commissioning tool CMT 1000.

Besides it is possible to power up the controller

of the device via USB port. Thus the user can

download files or configure the device even when

no input power is available. The AVR output stage

is based on proven IGBT technology, which allows

AC and/or DC voltage inputs from different

sources. UNITROL® 1005. UNITROL® 1010 and

UNITROL® 1020 are designed for a wide range

of ambient temperature and harsh environmental conditions.

Key benefits

Stable and reliable control of your machine:

• Highly integrated and robust AVR for harsh

industrial environment. Stable and accurate

regulation even with highly disturbed voltages.

AVR for various applications:

• Fully configurable I/Os and measurement

inputs and user-specific configurable fieldbus

interface enable easy plant integration.

Easy operation, monitoring and maintenance of the system:

• Intuitive and user-friendly commissioning tool.

Full support for grid codes:

• Certified AVR according to German grid code

including verified simulation models, capable

of analyzing dynamic net faults (FRT);

• Built-in Power System Stabilizer (option),

simulation models and grid code studies available.

Efficient product life cycle management:

• Extended life time of your assets with minimum costs.

Professional technical help always with in your reach:

• ABB’s global excitation service network.

Single or dual channel controllers: the main benefit of a dual channel system is its lower failure rate.

The changeover from one channel to the second channel is done automatically and bumplessly thanks to UNITROL 1000 technology.

This guarantees higher availability of the overall system. It also allows you to stay online if one of the 

channels fails. While a single channel failure would cause a trip of the system,

the dual channel controller allows you to find root cause and fix issue whilst the system stays running.

Full redundancy: in dual channel applications both the channels have independent power supply and allow to be fully redundant in the operation.

Gride code compliant product:

• Many aging units require to be updated to newer standards.

• When PSS is required by the Grid Authority, UNITROL 1000 has the integrated PSS as an option for both systems and devices. 

Meaning you are not required to use any additional device to ensure compliancy with the requirements.

• The UNITROL 1000 FLEX System is supporting an alternative excitation power supply which will keep the synchronous generator online in case of a network fault.

Premounted and tested systems: all systems are already mounted, wired and tested when leaving our factory.

The systems can be mounted into existing or new cabinets easily. This reduce the engineering and commissioning time,

but still offers later configuration on-site by simple configuration and editable documentation.

Why to choose ABB’s UNITROL 1000 FLEX Systems:

 • UNITROL 1020 FULL functionalities

 • All regulation types available: AVR/FCR/PF/ VAR/Limiters

 • Automatic synchronization

 • MODBUS TCP Communication

 • Rotating Diode Monitoring (RDM)

 • Reactive Load Sharing via RS485

Single or dual channel controllers: the main benefit of a dual channel system is its lower failure rate.

The changeover from one channel to the second channel is done automatically and bumplessly thanks to UNITROL 1000 technology.

This guarantees higher availability of the overall system. It also allows you to stay online if one of the 

channels fails. While a single channel failure would cause a trip of the system,

the dual channel controller allows you to find root cause and fix issue whilst the system stays running.

Full redundancy: in dual channel applications both the channels have independent power supply and allow to be fully redundant in the operation.