Category: ABB

AC500

With the AC500 PLC series, we offer a reliable and powerful platform for designing and creating scalable, cost-effective and flexible automation solutions.

Scalable

The scalability of the AC500 PLC is achieved by offering a wide www.cniacs.com range of devices to design and realise configurations suitable for simple control tasks or complex automation solutions.

The AC500 PLC provides flexibility of movement through an integrated software.

Cost effective

The AC500 PLC series includes a variety of CPUs, I/O modules, communication modules, communication interface modules and accessories.

The ‘all modules on any CPU concept’ combined with our lifecycle policy helps our customers to react quickly, flexibly and economically to new requirements.

Flexibility

Our AC500 is designed to provide the ease of use, safety and reliability needed to extend automation systems to meet new challenges.

Memory, performance and network capabilities mean more functionality, advanced visualisation, more comfortable operation – for better individual customer solutions.

AC500 CPU

We built the AC500 CPU to provide the ease of use, safety and reliability needed to adapt automation solutions to new challenges.

Dynamic and Adjustable Interaction

We have designed a range of fast processing CPUs with the right memory, performance and networking capabilities.

New demands can be easily met using one integrated software across the entire AC500 PLC range.

Networking

Our AC500 CPUs have a wide range of www.cniacs.com communication possibilities, including on-board and expansion modules that can be integrated into various combinations to form powerful network nodes for the smallest to the largest automation solutions.

These features link your automation solution to the past, keeping it up-to-date and leading it into tomorrow.

Applications

AC500 can be used in many different applications such as wind farms, solar trackers, high capacity circuit breaker production, large ships, tunnel automation, traffic control, packaging, printing presses and robotics.

By choosing the AC500 platform, you can participate in our expertise in different applications and software libraries (e.g. motion control, water, solar, drives).

The ABB AC500 CPU is a core component in industrial automation control systems, providing simple, safe and reliable automation solutions to meet new challenges.

It is flexible and scalable, offering a wide choice of models such as PM571. PM581 and PM591 to meet different control needs.

These CPUs are highly integrated, providing LCD display, operation buttons, SD card expansion port and two integrated serial communication ports for easy programming, data exchange and communication.

AC 700F Controller

The AC 700F controller has a small footprint and supports PROFIBUS. it can support up to eight direct I/O modules.

As a member of Freelance, the AC 700F controller offers many advantages over PLC-based solutions:

Distributed process control systems (DCS) simplify engineering, commissioning and maintenance of automation systems.

Visualisation is directly integrated making configuration particularly easy.

The AC 700F can also be extended by Profibus remote I/O units. In addition, field devices can be connected to the AC 700 F. Due to the flexibility of Ethernet and the small footprint, the AC 700 F can also be used as a competitive intelligent Ethernet I/O in junction boxes in non-hazardous areas of the site.

The ABB AC700F is a controller from ABB that is part of the Freelance 800F distributed control system (DCS).The AC700F controller is suitable for automation applications that are smaller in size, require less reliability, and have a large number of control devices with a high degree of independence.

The AC700F controller has the following features:

Affordable: The AC700F controllers are cost-effective PLC controllers that provide a more affordable Micro DCS solution for small point-size process control applications.

Seamless Integration: The AC700F controller can be seamlessly integrated into the Freelance 800F system via Ethernet, making it easy for users to expand and upgrade the system.

Programming and Configuration Tools: The AC700F www.cniacs.com controller adopts the same integrated programming and configuration tools as the AC800F controller, i.e., Freelance Engineer Station (Control Builder F), which is convenient for users to carry out programming and configuration.

Data Integration: The data from the AC700F controller can be seamlessly integrated into the main system DCS operator station without the need for additional HMI programming, improving system integration and efficiency.

In addition, the AC700F controller is suitable for applications where the number of points with a single controller does not exceed 300 I/Os. It is compact and can be configured with local I/O modules. The entire project configuration can be achieved through only one tool, which is convenient for users to configure and maintain the system.

In short, the ABB AC700F controller is an affordable, easy to integrate and configure the controller, suitable for small point size process control applications, can help users to improve the level of control and efficiency of automation systems.

Storage Temperature Range

The storage temperature range is the temperature range over which the load cell can be stored.

Zero Drift with Temperature

Zero drift is the variation of the sensitivity-related signal with temperature when the load cell is at zero load.

Sensitivity Drift with Temperature

Sensitivity drift is the variation of the signal with temperature, related to sensitivity, excluding zero drift, at rated load.

Compression

Compression is the total reduction in load cell height when the load is increased from zero to the rated value. The total reduction of the load cell height when increasing from zero to the rated value.

Measuring principle of the load cell

The measuring principle of the load cell is based on www.cniacs.com the Pressductor® technology and the fact that the magnetic permeability of magnetic materials changes under mechanical stress.

The load cell is a thin film machined on the load cell. The primary and secondary windings are wound at right angles through four holes in the load cell.

The primary winding is powered by alternating current, which generates a magnetic field around the primary winding. Since the two windings are wound at right angles to each other, no magnetic field is generated around the secondary winding as long as there is no load on the load cell.

When the sensor is subjected to a mechanical force in the measuring direction, the propagation of the magnetic field changes to encircle the secondary winding, generating an alternating voltage in this winding.

The control unit converts this alternating voltage into a DC voltage proportional to the external force. If the measuring force changes direction, the sensor signal also changes polarity.

Mounting arrangement

When choosing a mounting arrangement, it is important to remember to place the load cell in a direction that provides sufficient measuring force (FR) to achieve the highest possible accuracy.

There is no specific correct orientation for the load cell; it should be placed in the direction best suited to the application, taking into account the location of the screw holes. It is also possible to mount the load cell by suspending the roll below the load cell.

The load cell has the same sensitivity in tension and compression, so the load cell can be mounted in the easiest way possible.

Typical mounting methods are horizontal and inclined mounting.

Description

The wireless controller ARC600 is a compact solution-based device for remote control and monitoring of secondary substations in the distribution network, such

such as network disconnect switches, load disconnect switches and ring mains units (RMUs).

switches and ring mains units (RMUs) in the distribution network. It enables SCADA systems to wirelessly monitor and control field devices over the public communications infrastructure (cellular networks).

Key features

– Highly reliable control and monitoring of up to three switchgears per ARC600

– Status information for three switchgear devices and three earthing disconnectors

– Disconnect switch position and grounding status via front LEDs

– Local and remote use of the disconnectors

– Actuator motor overload protection

– Measurement of load current in the motor circuit

– Motor overload protection based on current limiting (software fuse)

– Isolation switch open and close time measurement

– Supports Fault Passage Indication (FPI) for improved fault management

– Supports external MV directional fault indication and multi-function LV power quality metering

– Integrated Wireless Communications

– Always-on two-way communication based on cellular networks (GPRS, 3G, LTE)

– Communication monitoring and automatic reconnection

– High data security through internal VPN and firewalls

– Supports Arctic Patrol centralised device management application

– Protocol converters

– Reliably connects legacy IEC-101 and Modbus serial devices to modern IEC-104 and Modbus TCP TCP TCP TCP/IP based control systems

– Built-in battery charger with advanced battery control features

– Temperature compensated charging

– Battery monitoring/testing (condition monitoring)

– Deep discharge protection

– IEC-101 SCADA compliant

– IEC 60870-5-101 slave (including dial-up) to support existing system installations

– Supports the possibility of future SCADA migration from IEC-101 to IEC-104. as the mode of operation is selected via parameterisation

– IEC-101 mode of operation as an unbalanced slave device

– Heater control to limit the effects of ambient temperature changes (e.g. condensation)

– Rugged aluminium housing design for easy DIN rail mounting

The RIO600 is a flexible and robust remote I/O device for distribution substations.

It can be used in a variety of distribution and grid automation applications using IEC 61850 and Modbus TCP communications.

The RIO600 is used to extend the digital I/O (inputs/outputs) of the ABB Relion® family of protection relays, to

and to provide I/O for the station automation unit COM600 in primary substations.

As part of a grid automation solution, it can also be used in secondary distribution substations as a combined I/O and fault channel indication device.

Key benefits

The RIO600 helps simplify substation wiring and provides additional flexible I/O in the switchgear.

It can use IEC 61850 horizontal GOOSE communication or Modbus TCP.

The RIO600 enables better monitoring and faster data transfer than conventional signal wiring methods.

Single channel

Sensor input module SIM8F Sensor input module with three-phase current and voltage combinations for fault

Channel indication and metering functions

SIM4F Sensor input module for fault channel indication using current information only

Intelligent Control Module SCM8H High voltage range, four opto-isolated binary inputs, pair of two inputs with common loop

Pair of binary inputs and four fast power outputs for use in different motor control applications

Motor Control Applications

SCM8L Low voltage range, four opto-isolated binary www.cniacs.com inputs with common loop for a pair of two inputs and four fast power outputs for different motor control applications

Pair of binary inputs and four fast power outputs for use in different motor control applications

Hardware

Built on an industrial hardware platform, the RIO600 offers the same reliability, performance and real-time functionality as ABB’s protection and control relays.

The modular design of the RIO600 makes it suitable for use in utility substations and industrial environments with harsh electrical environments and climatic conditions.

A single RIO600 can have up to 40 I/O channels, and different types of I/O modules can be stacked together in a completely flexible way to realise a wide range of applications.

Communication

The RIO600 supports fast real-time horizontal GOOSE communication in accordance with the IEC 61850 1st and 2nd edition standards for substation automation.

The RIO600 also supports Modbus TCP communication with a Modbus TCP client.

Both can be used in parallel in the same Ethernet bus.

Product Description

The ARG600 Wireless Gateway allows wireless monitoring and control of field devices from a central site or control centre over a cellular network.

The device provides industrial quality connectivity based on TCP/IP and serial port protocols.

The ARG600 Wireless Gateway has integrated communication capabilities for seamless integration with SCADA systems.

The Wireless Gateway ARG600 is a member of the ABB Arctic product family and part of the 600 Wireless Gateway product family.

With the Wireless Gateway ARG600. it is possible to connect legacy IEC 60870-101 devices to modern TCP/IP-based IEC 60870-5-104 control systems. This is made possible by the

protocol conversion to IEC 60870-104. The ARG600 also supports protocol conversion from Modbus RTU to Modbus TCP.

DNP3 serial devices can be connected to DNP3 TCP SCADA systems. In this case, the DNP3 protocol is transmitted via TCP/IP communication (transparent serial gateway mode).

The ARG600 wireless gateway can be used in a variety of industrial and utility applications to maximise benefits.

– Industrial-grade TCP/IP router: Multiple serial and TCP/IP-based field devices can be integrated into a centralised supervisory and control system (SCADA).

– Integrated protocol conversion to connect legacy serial devices to a TCP/IP-based supervisory control system (SCADA).

– Ideal for retrofitting as users can extend the life of existing serial substation equipment

– Remote access to field devices means fewer site visits for operation and maintenance

– Optimises communication costs by using public cellular networks

– Existing legacy private radio systems can be upgraded to solutions based on higher bandwidth cellular networks.

This maximises the use of existing applications. For example, traffic video surveillance can now be integrated into the same system.

Applications

The ARG600 wireless gateway can be used in www.cniacs.com feeder automation and substation applications to automate distribution networks in co-operation with other ABB network automation devices.

In addition, the device can be used for various monitoring and control applications in secondary substations.

The ARG600 can be used in a variety of industrial applications.

– Remote service and maintenance opportunities are provided by allowing service personnel remote access to any type of field device. For example, these field devices

For example. these field devices can safely report condition monitoring information to enable preventive maintenance programmes.

– Provide fast, reliable and secure wireless links between COM600 substation management units and Ethernet devices such as Series 615 protection relays.

Management Unit and Series 615 Protection Relays

– Provides a backup connection for any communication link

– Supports weather monitoring stations, real-time video streaming, building automation and intelligent traffic management systems

– Connects IEC-101. DNP or Modbus RTU-based instruments and fault channel indicators to higher-level systems

Introduction

The IOR810 is a gateway module that connects Symphony Plus SD-Series and HR-Series controllers to the S800 I/O.

As part of a Symphony Plus or Symphony Harmony control system.

The IOR810 provides an alternative way to use the S800 I/O with Sequence of Events (SOE) functionality.

The accuracy of the SOE timestamps is determined by the specifications of each S800 SOE digital input module type.

The IOR810 is the interface between the HN800 I/O bus (electrical or fibre optic) and the existing S800 I/O module bus (fibre optic only).

The core function of the IOR810 is to scan the S800 I/O modules and provide information to the Symphony Plus controller via the HN800.

The IOR810 connects and scans up to seven S800 cluster modems over the fibre module bus.

Each cluster modem can support up to 12 S800 I/O modules.

The distance between the IOR810 and the Symphony www.cniacs.com Plus controller is up to 30 metres if connected via the electrical HN800 bus;

If connected via a fibre optic HN800 bus, the distance between the IOR810 and the Symphony Plus controller is up to 3000m using RFO810 repeaters.

If using plastic fibre optic cables, the maximum distance of the fibre optic modular bus between the IOR810 and the S800 cluster modem or between two cluster modems in a daisy chain is 15 metres;

If HCS fibre optic cable is used, the maximum distance is 200 metres;

1000 m if using TB825 optical media converters and glass fibre cables.

The cluster modems can be non-redundant or redundant.

The IOR810 receives configuration information from the Symphony Plus controller using standard Symphony Plus function codes to specify S800 I/O data.

It will process inputs and outputs, analogue and digital signal types, pulse counters and Sequence of Events (SOE) data acquisition.

Product Overview

The S800 I/O is easy to install I/O modules and process wiring.

It is highly modular and flexible, so I/O modules can be combined to suit a wide range of applications.

Including most types of signalling, HART and intrinsically safe interfaces, the S800 I/O module is combined with a fieldbus communication interface (FCI) to form an I/O station.

The S800 I/O can be used in both stand-alone and redundant applications.

In general, all S800 units are G3-compliant. G3-compliant modules can withstand

According to ISA-S71.04. G3-compliant modules can withstand more severe environmental conditions. The following S800

units are G2 compliant – SD821. SD822. SD823. SD831. SD832. SD833. SD834.

G3-compliant versions of the SD822 and SS822 are also available.

G3-compliant SD822 and SS822 versions are also available.

All modules are labelled with a bar code showing the serial number, product ID and product revision number.

Separate barcode strips are included on the modules if required.

The S800 I/O can be divided into the following categories:

– Module Terminal Units (MTUs)

– I/O Modules – S800 I/O modules and S800L I/O modules.

The S800 I/O modules can be used with Modular Terminal Units.

The S800L I/O Module can be mounted directly to a standard DIN rail.

The modules also contain terminals for connection.

Modular Terminal Units and Terminal Units

Module Terminal Units (MTUs) are passive base units that house I/O modules.

modules. They contain process terminals and a section of the module bus.

The Module Terminal Unit (MTU) allocates the module bus to the I/O module and the next MTU.

It also generates the correct address for the I/O module by

transferring the output position signals to the next MTU.

Two mechanical keys are used to configure MTUs for different types of I/O modules. this is only a mechanical configuration and does not affect the MTUs or the functionality of the I/O modules.

Each key has six positions and there are 36 different configurations. The configuration can be changed with a screwdriver.

The MTU can be mounted on a standard DIN rail. It has a mechanical latch

that locks the MTU to the DIN rail. The latch can be released with a screwdriver.

The MTU has a mechanical locking mechanism that locks the module in its position.

position. The mechanism also sends a www.cniacs.com BLOCK signal to the I/O module to keep the module in its initial state until it is locked.

Holds the module in its initial state until it is locked in place.

The top of the MTU can be removed to replace the terminal board even when the system is running.

Even if the system is still running. Damage to the terminal screws may cause this need.

The MTU is available in three models (Compact, Extended, and Redundant).

Compact MTUs typically use a single wire connection for compact installation of I/O modules.

Extended MTUs provide a more complete MTU installation, including 3-wire connections, fuses, and field circuit power distribution.

Features

– 8 channels for 0… .20 mA, 4… .20 mA d.c., single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Input shunt resistors protected to 30 V with PTC resistors.

– Analogue inputs are short-circuit protected to ZP or +24 V.

– Inputs can withstand HART communications.

– Process and Power

Process and power connections are made via removable connectors.

Process and power supply are connected via removable connectors.

The AI801 analogue input module has 8 current input channels.

The current inputs can withstand a short circuit of the transmitter power supply with a minimum of 30 VDC without damage.

Current limiting is achieved by means of PTC resistors. The input resistance of the current inputs is 250 ohms, including the PTC resistors.

The module distributes external transmitter power to each channel. This adds a simple connection for power distribution to the two-wire transmitter.

There is no current limiting on the transmitter power terminals. All eight channels are isolated as a group from the module bus. Power to the input stage is converted from an external 24 V voltage.

www.cniacs.com

Features

AI810 analogue input module

Number of channels 8

Input type Unipolar single-ended

Measuring range 0…. .20 mA, 0… .10 V, 4… 20 mA(1) , 2… 10 V (1)

Undervoltage/overvoltage range -5% / +15

Input impedance (voltage input) 290k ohms

Input impedance (current input) 230…. .275 Ohm

Maximum field cable length 600 metres (656 yards)

Voltage input, maximum non-destructive 30 VDC

NMRR, 50 Hz, 60 Hz >40 dB

Maximum error 0.1%

Resolution 12 bits

Temperature drift current 50 ppm/° C typical

80 ppm/°C maximum

Temperature Drift Voltage 70 ppm/° C

100 ppm/° C maximum

Update cycle time 8 ms

Current consumption 24 V (module bus) 40 mA

Current consumption 5 V (module bus) 70 mA

Power dissipation 1.5 W

Voltage monitoring Internal power supply

Transmitter power fusing on MTU (TU830 max. 1 AT per group)

Sensor power distribution 1 A max. per connection

Input filter (rise time 0-90%) 140 ms

Isolation configuration Ground isolation

Module Terminal Unit TU810. TU812. TU814. TU818. TU830. TU833. TU835. TU838 or TU850

MTU key code AE

Rated insulation voltage 50 V

Insulation test voltage 500 V (AC)