Category: ABB

Analytical detectors

Standard detectors

Flame ionization or thermal conductivity

Both are independently heated

Isothermal analytical oven

Oven liner

Stainless Steel

Internal dimensions (W x H x D)

390 x 520 x 230 mm

(15.3 x 20.4 x 9.0 in. )

Number of valves

Standard provisions for one external liquid sample valve,

or one CP valve

Heat

Forced air

Temperature control method

Closed loop PID

Oven temperature

Ambient + 30 to 289 °C (86 to 356 °F)

(Settings and display in °C only)

Setpoint Resolution

1 °C

Temperature stability

Steady ambient

±0.1 °C (32 °F)

Ambient Range

±1.0 °C (34 °F)

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Safety area classification

Class I, Division 1. Group B, C, D with Type X-Purge

Temperature Code T2 or T3

Ex Zone 1

CE 0344; II 2G; Ex db eb ib pxb IIB+H2 T2 or T3  Gb;

Conforms to EU Directives 2014/34/EU (ATEX), 2014/30/

EU (EMC) and 2014/35/EU (LVD)

EU Type Certificate LCIE 09ATEX 3006X

IECEx Certificate LCI09.0010X

Enclosure purge wait time

18.2 minutes

—

Power (hot, neutral, ground)

Voltage

100 VAC ± 10%

120 VAC ± 10%

230 VAC ± 10%

Frequency

50/60 Hz ± 10%

Power Consumption

1900 VA (maximum start-up)

1000 VA (steady-state)

—

Instrument air

Supply connection

3/8 inch tube, minimum

Supply pressure

552 to 690 kPa (80-100 psig)

Quality

Instrument grade

Clean, oil free and -34 °C, (-30 °F) dewpoint

An optional air clean up unit is available for FID burner air.

Flow rates

Startup

378 l / min (13.4 ft3/min)

Steady state

310 l / min (11 ft3 / min)

Oven Cool-down

628 l / min (22.25 ft3 / min) During vortex cool-down

Description

An isothermal oven contains the temperature programmed

oven assembly with a detector, either a Flame Ionization

Detector (FID) or Thermal Conductivity Detector (TCD). The

detector is mounted on top of the temperature programmed

oven, and it is integrated with the TP oven in order to provide

an optimal analytical flow path and eliminate potential cold

spots. The sample valves, either a Liquid Sample Valve (LSV)

or a Continuous Performance (CP) valve, can also be installed

in the isothermal oven compartment. An optional air

cleanup / methanizer unit may be used. Special columns

(capillary or packed type) are installed inside the temperature

programmed oven. The columns contain special packing

material which separates the compounds to be analyzed so

that they enter the detector in a predictable sequence.

Specialty analysis for separation of wide boiling range

compounds. The PGC5000 Temperature Programmed (TP)

Gas Chromatograph uses component separation to analyze

gas or liquid samples. The analyzer operates unattended,

automatically sampling and analyzing process streams.

Introduction

Specialty analysis for separation of wide boiling range

compounds. The PGC5000 Temperature Programmed (TP)

Gas Chromatograph uses component separation to analyze

gas or liquid samples. The analyzer operates unattended,

automatically sampling and analyzing process streams.

Physical

Environmental (enclosure)

Protected from weather:  IP 54. (NEMA Type 13) equivalent

Ambient temperature range

0 to +50 °C (32 to 122 °F)

Humidity

95% relative humidity, non-condensing

Dimensions (W x D x H)

496 x 340 x 1175 mm

(19.5 x 13.4 x 46.3 in.)

Weight

73 kg (160 lb) (minimum)

Mounting

Wall: 32 mm (1.3 in.) from wall with brackets

Floor: Optional wheeled dolly

EMI/RFI considerations

Conforms to Class A industrial environment

Electrical entries

Left side

Pneumatic entries

Right side

Sample entries

Liquid

Right side, 1 each model 791 LSV

Gas

Bottom and/or right side

Vents

Bottom and/or right side

Safety area classification

CSA / NRTL

Class I, Division 1; gas groups B, C, D with type Y-purge

Class I, Division 2; gas groups B, C, D Temperature Code T4

ATEX / IECEx/ CN / KO

Zone 1: CE; II2G, Ex ib py IIB+H2 T4 Gb

Zone 2: CE; II3G Ex nA IIB+H2 T4 Gb

CU TR: INMETRO

Optional X-purge power interlock Ex d ib px IIB+H2 T4

Purge wait time

18.2 minutes (Class I, Division 1 / Zone 1 area)

(hot, neutral, ground)

Power (hot, neutral, ground)

Voltage: 100 to 240 VAC

Frequency: 50 to 60 Hz

Power consumption: 120 VA startup and steady-state

operation (variable with installed options)

Instrument air

Supply connection: ¼ inch tube, minimum

Supply pressure: 414 kPa (60 psig) minimum

Quality: Clean, oil free and –34° C, ( –30° F) dew point

Instrument grade:

Flow rates – steady state purge

2 to 25 l / min (0.75 to 0.78 ft3 / min) at 20° C,

Y-purge types

Application flexibility

• PGC5000B Smart Ovens target basic applications

with a fixed set of features

• PGC5000C Smart Ovens target complex

applications requiring multiple detectors for high

application density

• PGC5007 oven targets flare gas monitoring and

total sulfur process applications

• PGC5009 oven designed for fast temperature

programmed simulated distillation analysis

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Specification

Master controller

Environmental (enclosure)

Protected from weather

IP 54. (NEMA 3 equivalent)

Ambient temperature range

0 to 50° C (32 to 122° F)

Humidity

95% relative humidity, non-condensing

Dimensions (W x D x H)

596.9 mm x 419.1 mm x 256.5 mm

(23.5 in. x 16.5 in. x 10.1 in.)

Weight

20 kg (44 lbs) (minimum, configuration dependent)

Mounting

Wall: 33 mm (1.3 in.) from wall with brackets

Floor

Optional dolly with casters

EMI / RFI considerations

Conform to class A industrial environment

Electrical entries

Top

Features

Ease of use

• Graphics based touch screen HMI

Multiple configurations

• Supports multiple Smart OvenTM configurations,

•  Up to 4 PGC5000B ovens

• Up to 2 PGC5000C ovens

• One PGC5000C with up to 2 PGC5000B ovens

Communication interfaces

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• Ethernet, OPC, MODBUS, 4 to 20mA analog

outputs, VistaNET 2.0 compatible

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Enhanced Data Storage

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• Up to 7 days of chromatograms and reports via

removable SSD card

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Standard inputs / outputs

• Eight isolated 4 to 20mA outputs – Four digital outputs

– Dedicated purge alarm

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– Dedicated common malfunction alarm

• Two additional configurable outputs

The new standard in industrial gas chromatographs

Measurement made easy

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Overview

The PGC5000A Generation 2 master controller

provides all analyzer system control functions and

coordinates internal and external data activities for

all of the PGC5000 Series ovens. The new controller

also supports multiple smart oven configurations to

maximize application flexibility while minimizing

space and utility requirements. The Generation 2

controller is designed with a Real Time (embedded)

Operating System (RTOS) to guarantee critical

system uptime, security and deterministic transfer

of data. The Human Machine Interface (HMI)

includes a 10.4 inch true color touchscreen SVGA

display, universal keypad and touch-pad mouse.

Backwards compatibility and legacy interfacing

This interface is supported on the PGC5000 Direct Modbus

TCP from the VistaGateway Modbus Client application, and

OPC server application. If you use a VistaGateway, you only

have to write to one set of registers or OPC tag. If you are

writing direct to the PGC5000 then you must write to each

PGC5000’s Modbus interface because each PGC5000 acts

as a Modbus slave.

If you have legacy instruments (such as the model 3100 or

PGC2000 Series) then you must use a VistaGateway or a

Modbus enabled router. However, the Modbus enabled router

does not support the PGC5000 but you can write through the

Modbus enabled router to the PGC5000 using the Ethernet

switch with the PGC5000 being the actual Modbus slave.

Measurement made easy

Time Synchronization in the current data system

Time synchronization is supported in the PGC5000 with

Version 3.0.3.12 and later software.

This feature can be implemented either through a Modbus link

direct from the PGC5000 (acting as a Modbus Slave), or from

a connection to the VistaGateway either using an OPC

connection or a Modbus connection.

With an OPC connection, the tag that is connected and

written to by an OPC Client is the following.

Note: OPC connection not available direct from PGC5000.

SetAnalyzerDate

This is a Canonical Date Type 7 (i.e. DATE).

With a Modbus master connection, the time is set by

adding the following entry to the Modbus Map.

Analyzername.SetAnalyzerClock,1.40001.DATE,

This will then reserve 7 registers in the following order.

40001 Hour

40002 Minute

40003 Second

40004 Day of month

40005 Month

40006 Year

40007 Day of week

The time and date information must be written starting with

hour and finished with the day of the week register. The latter

will trigger the setting of time.