Category: ABB

The FAU810 can define a variety of limit values to address any situation that may arise in a utility or industrial boiler.

Collecting Flame Detector Signal Values

The FAU810 analyses the signal generated by the flame detector.

Calculate signal quality

The FAU810 measures the signal quality to show changes in the burner flame.

The quality value acts as a barometer, predicting when the burner is likely to go out. This helps you to anticipate changes and problems.

Continuous fault detection

The instrument automatically monitors the flame detector and the electronics of the FAU810 unit to detect system problems or malfunctions.

Signalling an Unsafe Condition

A no flame condition occurs when the FAU810 logic determines that an unsafe condition exists.

Remote Monitoring

Extended setup, parameter archiving, group viewing, advanced diagnostics including flame raw data, real-time and historical trending for up to 254 networked scanning heads.

Networking with the DTM is possible via the PC-based software package Flame ExplorerTM or via any Profi Bus DP-V1 master remote control.

FAU810 Specifications

Each flame analysis unit consists of two independent channels. Each channel receives and processes one flame detector signal. The two detectors www.cniacs.com can be any combination of the following designs:

– SF810 Flame Scanning Head

– All DFS flame scanning heads

– Flame Rod (Ion Flame Monitoring)

Each detector can be independently configured via the FAU810 pushbutton and display, the Flame Explorer engineering tool or Profibus.

The FAU810 can be powered by a single or redundant 24 VDC power supply (+/- 20%).

The FAU810 has a built-in diode auction for power isolation.

Two digital input channels are available for remote parameter switching. One digital input per sensor.

(Example: Dedicated flame detector parameters can be customised to monitor coal or oil burning)

The FAU810 can be upgraded in the field based on official releases of new product features through a proprietary firmware download tool.

Real-time services:

– The GOOSE flow, as defined in IEC 61850-8-1. which allows the IED to exchange data “horizontally” between machine rooms, or “vertically” between the process level and the machine room level.

In particular, status signals and trip signals are usually also used for interlocking. These information flows are usually transmitted via the station bus and/or the process bus.

– The SV (Sampled Value) flow is defined in IEC 61850-9-2 and is used to transmit voltage and current samples.

This flow is usually on the process bus, but can also flow via the station bus, e.g. for busbar protection, centralised protection and control, and phase measurement.

Generic Object-Oriented System Events (GOOSE)

– Standardised horizontal communication

– Replaces hard wiring between relays and controllers

– GOOSE is used to broadcast events between relays in a substation.

– The GOOSE communication link between relays is monitored and controlled by cyclically sending data.

– Ethernet technology provides a fast and reliable station bus for data transfer.

Sample-value-based merging unit/repeater

– Merge unit: The interface between the transformers (both conventional and non-conventional) and the relays is via a device called a merge unit (MU) or a relay with merge unit functionality.

The interface between transformers (both conventional and non-conventional) and relays is achieved by means of a device called a Merge Unit (MU) or a relay with MU functionality for centralised protection.

– The MU is defined in IEC 61850-9-1 as an interface unit that accepts current transformers (CTs)/voltage transformers (VTs) and binary inputs (BIs), and generates multiple time-synchronised serial single inputs.

and generates multiple time-synchronised serial unidirectional multipoint digital point-to-point outputs to provide data communication through the logical interface.

– IEC 61850-9-2LE or IEC 61869-9 defines 4 kHz (in a 50 Hz network) and 4.8 kHz (in a 60 Hz network) for the raw measurements.

4.8 kHz (in 60 Hz networks) sampling frequencies for the raw measurements to be sent to the user (the CPC unit or in some cases the relay protection device).

This simulates the signal from the transformer or sensor. In this way, the relay or CPC unit can run its protection and measurement functions without any adjustments.

Communication-specific mapping

– The abstract data and object model of IEC 61850 defines a standardised way of describing power system devices so that all relays can display data using the same structure that is directly related to their power system function.

– The Abstract Communication Service Interface (ACSI) model of IEC 61850 defines a set of services and responses to those services so that all IEDs operate in the same way from a network behaviour perspective.

– In addition to the mapping to the application layer, Section 8.1 defines profiles that depend on the “other” layers of the communication stack for the services provided.

Sampled values and GOOSE applications are mapped directly into Ethernet data frames, thus eliminating any intermediate layer processing;

The MMS Connection Oriented Layer can be run over TCP/IP or ISO; all data is mapped into Ethernet data frames of type “Ethernet Type” or “Ethernet Type”.

ISO and GSSE messages are of data type “802.3”.

ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD, as a processor board, typically offers a range of features and benefits.

These features help to meet the needs of various industrial automation and control systems. The following are some of the possible features:

High-performance computing power: The processor board may be equipped with a high-performance processor capable of performing complex control algorithms and data processing tasks for fast response and efficient operation.

Rich interface options: The processor board usually provides a variety of communication interfaces, such as Ethernet, serial port, fieldbus, etc., for data exchange and communication with other devices or systems.

Modular design: The adoption of modular design makes the processor board easy to install, configure and maintain.

At the same time, the modular structure also provides flexibility and expandability, allowing functional modules to be added or replaced as needed.

Reliability and stability: ABB, as a well-known power and automation technology company, its products usually excel in terms of reliability and stability.

This processor board may undergo strict quality control and testing to ensure stable and reliable operation even in harsh industrial environments.

Ease of use and configurability: The processor board may be equipped with an intuitive user interface and powerful configuration tools that allow users to easily set parameters, troubleshoot and monitor the system.

Compatibility and Integration: The processor board may be compatible with a wide range of ABB and other vendors’ equipment and systems for easy integration into existing automation solutions.

The types of communication interfaces supported by ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD may vary depending on the specific product version and configuration.

Typically, ABB’s processor boards support a variety of communication interfaces to meet the needs of different application scenarios.

The following are some common types of communication interfaces, one or more of which may be supported by this processor board:

Ethernet interface (Ethernet): Used to connect to a local area network (LAN) or wide area network (WAN) for high-speed data communication and remote access.

Serial communication interfaces (Serial): such as RS-232. RS-422. RS-485. etc., for point-to-point serial communication with other devices or systems.

Fieldbus interface: such as PROFIBUS, Modbus, CAN, etc. It is used to connect devices and systems in the industrial field for real-time data exchange and control.

USB interface: used to connect USB devices, such as storage devices, keyboards, mice, etc., to facilitate data backup and device debugging.

Relion- total confidence

The line differential protection RED670 IED belongs to the Relion protection and control product range, which offers the widest range of products for the protection, control, measurement and supervision of power systems.

To ensure interoperable and future-proof solutions, Relion products are designed to fulfil the core values of the IEC 61850 standard.

With Hitachi Energy’s leading-edge technology, global application knowledge, and experienced support network, you can be completely confident that your system will operate reliably under all circumstances.

This new version of the IED Connectivity Package for Relion 670 series enables the interaction between the Relion 670 series version 2.2 IEDs and the Protection and control IED manager PCM600 version 2.10 or later.

The new IED connectivity package enables handling of enhanced flexible product naming, extended Ethernet and protocol configuration, easy GOOSE engineering and

reading of through fault reports from the Relion 670 series version 2.2.

The new connectivity package enables support for the following new features in PCM600 version 2.10 and Relion 670 series version 2.2:

   Support for projects with IEDs that have flexible product naming enabled and IEDs with regular IEC 61850 data model.

   Easy configuration of the, up to six, Ethernet ports.

   Easy and simple protocol configuration for enhanced defense in depth protection.

   GOOSE engineering made efficient with the easy GOOSE engineering feature

   Simple configuration of merging units for IEC/UCA 61850-9-2LE

   An easy way to configure routes for the TCP/IP protocols of the IED

   Through fault monitoring tool (support for read of through fault reports)

   Account management tool (support for active directory)

   Enhanced session management

   FIPS compliance support

   Mixed IEC 61850 edition 1 and 2 support

   Extended UDN length support

   COMTRADE 2013 support *

   Rapid Spanning Tree Protocol (RSTP) according IEEE 802

Networkable via PC-based software packages

Flame Explorer™ or PROFIBUS Device Type Manager (DTM)

Applications

– Utility and industrial boilers (wall burners, angle burners, make-up WHRB burners, downdraft burners and cyclone burner types)

– Process heaters

– Sulphur recovery

– Gas turbines

– Offshore boiler and furnace installations (stainless steel housing (AISI 316L))

Multiple fuels

– Natural gas, coke oven gas and sulphur gas

– Light and heavy fuel oil

– Emulsions

– Pulverised coal

– Biomass

Characteristics

Operation

– UV, Visible, Infrared Solid State Sensor

– Dual sensor UVIR

– Continuous self-test

– Fast Flame Failure Response Time (F-FFRT)

– Digital input for remote setup (isolated)

– Automatic adjustment

Safety, communication and signalling

– Redundant Profibus DP-V1 (isolated)

– Redundant Modbus (isolated)

– 4-20 mA (isolated)

– Fail-safe flame relay N.O. contact

– Fail-safe relay N.O. contact

– Real-time flame flicker frequency display

– Real-time flame intensity display

– Real-time flame quality display

– Rejection of power frequency and artificial lighting (EN298 compliant)

Complete Safety Instrumented System (SIS) solutions for boiler and plant protection

– Symphony Plus TÜV-certified safety systems include SIL 2 and SIL 3 rated field instrumentation, including SF810i flame scanners, controllers, I/O modules, valve positioners and actuators

– Delivered and supported to the most stringent standards including IEC 61508. EN-230. EN-298. NFPA 72 and NFPA 85

PROFIBUS communication interface

UvisorTM SF810i modules are fully integrated via www.cniacs.com the built-in convenient PROFIBUS DP interface. The main features of the interface are as follows

– DP/V1 communication standard

– Communication rates up to 12 MBd

– Compliance with PROFIBUS PNO slave specification

– System (master) redundancy

– Flight (line) redundancy

– 2 independent PROFIBUS slave hardware interfaces per module

– DTM and GSD files available

PROFIBUS interface for exchanging parameters, commands, and process variables with the Symphony Plus controller, eliminating the need for locally adjusted jumpers or switches.

Configuration

– Flame Explorer™ monitoring and configuration tool Proprietary PC-based software package running on Windows operating systems

– Local pushbutton and numeric displays

– Firmware download tool

– Automatic tuning

The RED670 IED is delivered pre-configured, type-tested and with default parameters set for fast and efficient commissioning.

These IEDs are equipped with full functionality for single or multi-breaker arrangements with single- or three-phase tripping.

They can also be easily adapted to meet the specific requirements of the power system if required. Wide application flexibility makes these IEDs an excellent choice for both new and retrofit installations.

The RED670 IED features phase-isolated current differential protection with excellent sensitivity to high-resistance faults and safe phase selection for up to five line terminals. 

Two or three winding power transformers can be included in the protection zone.

Relion- total confidence

The line differential protection RED670 IED belongs to the Relion protection and control product range, which offers the widest range of products for the protection, control, measurement and supervision of power systems.

To ensure interoperable and future-proof solutions, Relion products are designed to fulfil the core values of the IEC 61850 standard.

With Hitachi Energy’s leading-edge technology, global application knowledge, and experienced support network, you can be completely confident that your system will operate reliably under all circumstances.

This new version of the IED Connectivity Package for Relion 670 series enables the interaction between the Relion 670 series version 2.2 IEDs and the Protection and control IED manager PCM600 version 2.10 or later.

The new IED connectivity package enables handling of enhanced flexible product naming, extended Ethernet and protocol configuration, easy GOOSE engineering and

reading of through fault reports from the Relion 670 series version 2.2.

The new connectivity package enables support for the following new features in PCM600 version 2.10 and Relion 670 series version 2.2:

   Support for projects with IEDs that have flexible product naming enabled and IEDs with regular IEC 61850 data model.

   Easy configuration of the, up to six, Ethernet ports.

   Easy and simple protocol configuration for enhanced defense in depth protection.

   GOOSE engineering made efficient with the easy GOOSE engineering feature

   Simple configuration of merging units for IEC/UCA 61850-9-2LE

   An easy way to configure routes for the TCP/IP protocols of the IED

   Through fault monitoring tool (support for read of through fault reports)

   Account management tool (support for active directory)

   Enhanced session management

   FIPS compliance support

   Mixed IEC 61850 edition 1 and 2 support

   Extended UDN length support

   COMTRADE 2013 support *

   Rapid Spanning Tree Protocol (RSTP) according IEEE 802

Networkable via PC-based software packages

Flame Explorer™ or PROFIBUS Device Type Manager (DTM)

Applications

– Utility and industrial boilers (wall burners, angle burners, make-up WHRB burners, downdraft burners and cyclone burner types)

– Process heaters

– Sulphur recovery

– Gas turbines

– Offshore boiler and furnace installations (stainless steel housing (AISI 316L))

Multiple fuels

– Natural gas, coke oven gas and sulphur gas

– Light and heavy fuel oil

– Emulsions

– Pulverised coal

– Biomass

Characteristics

Operation

– UV, Visible, Infrared Solid State Sensor

– Dual sensor UVIR

– Continuous self-test

– Fast Flame Failure Response Time (F-FFRT)

– Digital input for remote setup (isolated)

– Automatic adjustment

Safety, communication and signalling

– Redundant Profibus DP-V1 (isolated)

– Redundant Modbus (isolated)

– 4-20 mA (isolated)

– Fail-safe flame relay N.O. contact

– Fail-safe relay N.O. contact

– Real-time flame flicker frequency display

– Real-time flame intensity display

– Real-time flame quality display

– Rejection of power frequency and artificial lighting (EN298 compliant)

Complete Safety Instrumented System (SIS) solutions for boiler and plant protection

– Symphony Plus TÜV-certified safety systems include SIL 2 and SIL 3 rated field instrumentation, including SF810i flame scanners, controllers, I/O modules, valve positioners and actuators

– Delivered and supported to the most stringent standards including IEC 61508. EN-230. EN-298. NFPA 72 and NFPA 85

PROFIBUS communication interface

UvisorTM SF810i modules are fully integrated www.cniacs.com via the built-in convenient PROFIBUS DP interface. The main features of the interface are as follows

– DP/V1 communication standard

– Communication rates up to 12 MBd

– Compliance with PROFIBUS PNO slave specification

– System (master) redundancy

– Flight (line) redundancy

– 2 independent PROFIBUS slave hardware interfaces per module

– DTM and GSD files available

PROFIBUS interface for exchanging parameters, commands, and process variables with the Symphony Plus controller, eliminating the need for locally adjusted jumpers or switches.

Configuration

– Flame Explorer™ monitoring and configuration tool Proprietary PC-based software package running on Windows operating systems

– Local pushbutton and numeric displays

– Firmware download tool

– Automatic tuning

Features:

Data management: The PPC907BE-3BHE024577R0101 module is responsible for managing and storing a large amount of system data, including equipment operating status, process parameters, fault information and so on.

Data processing: The module has data processing capability, which can process the input data and output the corresponding control signals.

Communication: PPC907BE-3BHE024577R0101 module supports various communication protocols, such as Ethernet, Modbus, Profibus, etc., to achieve communication with other devices.

Remote Access: The module may support remote access function, allowing users to monitor and control via network connection.

Data Acquisition and Processing: The www.cniacs.com module may acquire data from various sensors and devices, and output or upload them to other systems after processing.

Application Areas:

Industrial Automation: In the field of industrial automation, PPC907BE-3BHE024577R0101 modules are widely used in various automation equipment and systems, such as robots, production line control, etc., to achieve efficient and accurate control.

Power System: In the power industry, the module can be applied to the control and protection of power generation, transmission and distribution systems, and monitoring and regulating the parameters of various power equipment.

Machinery Manufacturing: In the field of machinery manufacturing, the module can be used to control various machine tools, machining centres and other equipment to achieve high-precision and high-efficiency processing.

Process control: PPC907BE-3BHE024577R0101 module is suitable for various process control applications, such as chemical, pharmaceutical, food processing and other fields, to accurately control various processes.

Logistics systems: In logistics systems, the module can be used to control automated warehouses, conveyor belts, robots and other equipment to improve logistics efficiency and accuracy.

Data centre: In the field of data centre, the PPC907BE-3BHE024577R0101 module can be used as a central server to manage data storage and access, providing efficient data processing and storage solutions.

Swing-out frame

The swing-out frame inside the auxiliary control cubicle provides space for the inverter unit control board, control electronics of the drive, I/O terminal blocks, and optional electrical equipment. The lead-throughs for I/O cables, the auxiliary voltage transformer, and further space for additional equipment are available behind the frame. The frame can be opened by removing the two locking screws and moving the swing-out frame aside. (Depending on selected options, actual equipment of the drive may differ from what is depicted below.)

Control panel CDP 312R

A control panel (type CDP 312R) is installed on the door of the drive. The CDP 312R is the user interface of the supply unit and the inverter unit of the drive, providing the essential controls such as Start/Stop/Direction/Reset/Reference, and the parameter settings for the units’ control programs. More information on using the panel can be found in the Firmware Manual delivered with the drive.

The control panel is wired to both the supply unit and the inverter unit. By default, the panel is set to control the inverter unit. The unit that is currently being controlled is indicated by the ID number. The ID number can be seen in the Drive Selection Mode of the panel. By default, one (1) denotes the inverter unit and two (2) denotes the supply unit.

The control panel can communicate with and www.cniacs.com control only one of the units at a time, and it displays the Warning and Fault messages of the unit it controls. In addition,the panel indicates the active warnings and faults in the unit that is not currently being controlled (for more information, see chapter Fault tracing).

Controls of the supply unit

The supply unit control program runs in the RDCU control unit located in the swing out frame. The RDCU is connected to the supply modules by a fibre optic link, and a separate wire set. If there are parallel supply modules, the controls from the RDCU are distributed to the modules with an optical branching unit (APBU board). The RDCU is also connected to the inverter unit with a fibre optic link and to the panel through the panel link.

Typically, the user controls the supply unit with the control devices mounted on the cabinet door. The use of these control devices is described in the following subsections. No additional control devices or connections are needed. However, it is also possible to control the unit with the control panel and through the fieldbus.

Main disconnecting device

The drive is always equipped with a main disconnecting device. The device is either the main switch-disconnector inside the module (no option +F253 or +F255), the main switch-disconnector outside the module (option +F253), or the main breaker outside the module (option +F255). 

The user operates the main switch-disconnector(s) with a handle on the cabinet door. The breaker is withdrawable; its must be racked out when disconnection is needed.

Product Overview

Use of the relay

The motor protection relay REM610 is a multifunctional protection relay primarily used to protect motors in various motor applications.

The relay is based on a microprocessor environment. A self-monitoring system continuously monitors the operation of the relay.

The human-machine interface includes a liquid crystal display (LCD) that makes local use of the relay safe and easy.

The relay can be controlled locally via serial communications from a computer connected to the front communication port.

Remote control is available via a serial communications bus connected to the rear connector of the control and monitoring system.

Features

* Three-phase motor start monitoring based on thermal stress calculation with speed switch blocking function

* Three-phase overcurrent protection with timing characteristics and speed switch latching function

* Three-phase short circuit protection with instantaneous or timed characteristic

* Three-phase undercurrent (loss of load) protection with timed characteristic

* Non-directional earth fault protection with timing characteristics.

* Three-phase thermal overload protection

* Three-phase unbalance protection based on negative phase sequence currents with inverse definite minimum time characteristic

* Inverted phase protection based on negative phase sequence current

* Accumulated start-up time counter with restart inhibit function

* Circuit breaker fault protection

* Temperature protection stage with timing characteristics

* Emergency start function

* Optional RTD module

* With six measurement inputs

* Supports PTC thermistors and various RTD sensors

* Three additional galvanically isolated digital inputs

* Four precise current inputs

* Time synchronisation via digital inputs

* Trip circuit monitoring

* User selectable rated frequency 50/60 Hz

* Three normally open power output contacts

* Two change-over signal output contacts

* Output contact functions can be freely configured according to requirements

* Two galvanically isolated digital inputs, three additional galvanically isolated digital inputs on the optional RTD module

* Interference recorder:

* Recording time up to 80 seconds.

* Triggered by one or more internal or digital input signals

* Records four analogue channels and up to eight user-selectable digital channels

* Adjustable sampling rate

* Non-volatile memory for

* Up to 100 time-stamped event codes

* Set values

* Interference logger data

* Time-stamped logged data for the last five events

* Operating indication messages and www.cniacs.com LEDs showing status in case of power failure

* HMI with alphanumeric LCD and navigation buttons

* Eight programmable LEDs

* Multiple language support

* User-selectable password protection for the HMI

* Display of primary current value

* Demand value

* All settings can be modified via PC

* Optical front communication connection: wireless or cable

* Optional rear communication module with plastic fibre, combined fibre (plastic and glass) or RS-485 connection.

for system communication using SPA bus, IEC 60870-5-103 or Modbus (RTU and ASCII) communication protocols.

* Battery backup for real-time clock

* Battery charge monitoring

* Continuous self-monitoring of electronics and software

* Removable plug-in unit