Category: ABB

Swing-out frame

The swing-out frame inside the auxiliary control cubicle provides space for the inverter unit control board, control electronics of the drive, I/O terminal blocks, and optional electrical equipment. The lead-throughs for I/O cables, the auxiliary voltage transformer, and further space for additional equipment are available behind the frame. The frame can be opened by removing the two locking screws and moving the swing-out frame aside. (Depending on selected options, actual equipment of the drive may differ from what is depicted below.)

Control panel CDP 312R

A control panel (type CDP 312R) is installed on the door of the drive. The CDP 312R is the user interface of the supply unit and the inverter unit of the drive, providing the essential controls such as Start/Stop/Direction/Reset/Reference, and the parameter settings for the units’ control programs. More information on using the panel can be found in the Firmware Manual delivered with the drive.

The control panel is wired to both the supply unit and the inverter unit. By default, the panel is set to control the inverter unit. The unit that is currently being controlled is indicated by the ID number. The ID number can be seen in the Drive Selection Mode of the panel. By default, one (1) denotes the inverter unit and two (2) denotes the supply unit.

The control panel can communicate with and www.cniacs.com control only one of the units at a time, and it displays the Warning and Fault messages of the unit it controls. In addition,the panel indicates the active warnings and faults in the unit that is not currently being controlled (for more information, see chapter Fault tracing).

Controls of the supply unit

The supply unit control program runs in the RDCU control unit located in the swing out frame. The RDCU is connected to the supply modules by a fibre optic link, and a separate wire set. If there are parallel supply modules, the controls from the RDCU are distributed to the modules with an optical branching unit (APBU board). The RDCU is also connected to the inverter unit with a fibre optic link and to the panel through the panel link.

Typically, the user controls the supply unit with the control devices mounted on the cabinet door. The use of these control devices is described in the following subsections. No additional control devices or connections are needed. However, it is also possible to control the unit with the control panel and through the fieldbus.

Main disconnecting device

The drive is always equipped with a main disconnecting device. The device is either the main switch-disconnector inside the module (no option +F253 or +F255), the main switch-disconnector outside the module (option +F253), or the main breaker outside the module (option +F255). 

The user operates the main switch-disconnector(s) with a handle on the cabinet door. The breaker is withdrawable; its must be racked out when disconnection is needed.

Product Overview

Use of the relay

The motor protection relay REM610 is a multifunctional protection relay primarily used to protect motors in various motor applications.

The relay is based on a microprocessor environment. A self-monitoring system continuously monitors the operation of the relay.

The human-machine interface includes a liquid crystal display (LCD) that makes local use of the relay safe and easy.

The relay can be controlled locally via serial communications from a computer connected to the front communication port.

Remote control is available via a serial communications bus connected to the rear connector of the control and monitoring system.

Features

* Three-phase motor start monitoring based on thermal stress calculation with speed switch blocking function

* Three-phase overcurrent protection with timing characteristics and speed switch latching function

* Three-phase short circuit protection with instantaneous or timed characteristic

* Three-phase undercurrent (loss of load) protection with timed characteristic

* Non-directional earth fault protection with timing characteristics.

* Three-phase thermal overload protection

* Three-phase unbalance protection based on negative phase sequence currents with inverse definite minimum time characteristic

* Inverted phase protection based on negative phase sequence current

* Accumulated start-up time counter with restart inhibit function

* Circuit breaker fault protection

* Temperature protection stage with timing characteristics

* Emergency start function

* Optional RTD module

* With six measurement inputs

* Supports PTC thermistors and various RTD sensors

* Three additional galvanically isolated digital inputs

* Four precise current inputs

* Time synchronisation via digital inputs

* Trip circuit monitoring

* User selectable rated frequency 50/60 Hz

* Three normally open power output contacts

* Two change-over signal output contacts

* Output contact functions can be freely configured according to requirements

* Two galvanically isolated digital inputs, three additional galvanically isolated digital inputs on the optional RTD module

* Interference recorder:

* Recording time up to 80 seconds.

* Triggered by one or more internal or digital input signals

* Records four analogue channels and up to eight user-selectable digital channels

* Adjustable sampling rate

* Non-volatile memory for

* Up to 100 time-stamped event codes

* Set values

* Interference logger data

* Time-stamped logged data for the last five events

* Operating indication messages and www.cniacs.com LEDs showing status in case of power failure

* HMI with alphanumeric LCD and navigation buttons

* Eight programmable LEDs

* Multiple language support

* User-selectable password protection for the HMI

* Display of primary current value

* Demand value

* All settings can be modified via PC

* Optical front communication connection: wireless or cable

* Optional rear communication module with plastic fibre, combined fibre (plastic and glass) or RS-485 connection.

for system communication using SPA bus, IEC 60870-5-103 or Modbus (RTU and ASCII) communication protocols.

* Battery backup for real-time clock

* Battery charge monitoring

* Continuous self-monitoring of electronics and software

* Removable plug-in unit

The ABB DSCL110A Accuray Advant Smart Platform DCS PM3 is a state-of-the-art distributed control system that combines the latest hardware, software and communication protocol technologies.

Designed for industrial automation environments, the system is designed to enable efficient and reliable automation control for control needs of varying size and complexity.

Below is a more detailed description of the ABB DSCL110A Accuray Advant Smart Platform DCS PM3:

1. **Highly integrated and scalable**:

* The system has excellent integration and can be easily integrated with existing industrial automation environments.

* According to the actual application scenarios and needs, the system can be flexibly expanded, both in terms of control scale and complexity.

2. ** Advanced control algorithms**:

* A variety of well-designed and optimised control algorithms are built-in. These algorithms can achieve precise control of industrial processes and ensure the stability and efficiency of the production process.

* Through precise control, the system can help enterprises improve production efficiency while reducing energy consumption and realising the goal of energy saving and emission reduction.

3. **Powerful communication capability**:

* The system supports a variety of communication protocols, allowing for seamless connection with various devices and systems, and high-speed data transmission and sharing.

* Through the remote monitoring www.cniacs.com function, users can understand the operating status and parameters of the system in real time, discover and solve problems in time, and ensure the continuity and stability of production.

4. **High reliability and safety**:

* Adoption of redundant design and fault diagnosis function ensures that the system can be automatically switched to the standby state in case of failure or abnormality to guarantee the continuity of production.

* At the same time, the system also has perfect data encryption and access control functions to ensure data security and privacy.

5. **Easy to use and maintain**:

* Provides an intuitive user interface, making it easy for operators to get started without the need for lengthy training and learning.

* The system is also equipped with powerful diagnostic tools that can help users quickly locate and resolve faults, reducing maintenance costs and time.

6. **Wide range of application scenarios**:

* In the field of logistics and warehousing, DSCL110A can optimise the processes of cargo handling, storage and distribution, and improve the overall logistics efficiency.

* In addition, the system can also be widely used in other industrial automation fields, such as food and beverage processing, petrochemicals, pharmaceuticals, etc., providing strong support for the intelligent transformation of enterprises.

Overall, the ABB DSCL110A Accuray Advant Smart Platform DCS PM3 is a powerful, easy-to-use and highly reliable distributed control system. It

can bring significant economic and social benefits for enterprises, helping them to stand out in the fierce market competition.

OVERVIEW

Part of ABB’s Mobility family of device handheld terminals, the DHH805 is a handheld terminal for HART® instrumentation configuration. It can connect to a wide range of devices

It supports ABB instruments and, optionally, instruments from third party suppliers.

All supported HART field devices can be configured, polled and fine-tuned using the Mobility DHH805.

As a full-featured HART communicator, the Mobility DHH805 supports generic, common and device-specific commands for commissioning, configuration and maintenance operations.

The Mobility DHH805 provides comprehensive information via a graphical dot matrix display.

It features easy-to-navigate parameter scrolling, eliminating the need to memorise online or offline device configuration menus.

The Mobility DHH805 is designed for optimum convenience and usability.

The DHH805 is aesthetically pleasing and easy to grasp, with thumb-operated buttons for one-handed operation.

Design Features

The Mobility DHH805 supports all HART devices at the generic and common command level, and all ABB and non-ABB devices at the device specific command level.

Each Mobility DHH805 comes with a lifetime subscription allowing users to update the latest device versions/definitions over time.

Device updates (updated EDDs) can be downloaded directly from the HART Foundation website.

The Mobility DHH805 supports a wide range of transmitter types including analytical, flow, level, pressure and temperature.

Device Functions

– Updates to new device configuration files and firmware via internet connection

– Dedicated memory for over 2000 HART device profiles

– Record and store over 1000 device profiles

– Clone/upload/download configurations

– Offline mode for developing/reviewing configurations

– Upload and log device configurations using DHH utility

– Backlit 6-line dot matrix graphic display

– Edit directly in review/edit mode

– HART Menu Home Key

– Programmable lock settings

– Contrast adjustment

– Elasticated hand strap and adjustable, removable suspension strap

– Customised “use in place” soft case with lead kit compartment

ABB robot data storage describes the properties of the robot controller inside the ABB robot controller data types up to more than 100 kinds of common data types including basic data, i/o data, motion-related data.

1. basic data

bool Logical value: the logical state given in the true or false. Logical value has two cases: established and not established, the logical value is true using true or 1 that is not established, the logical value is false using false or 0 that is

byte byte value: used to measure the storage capacity of a unit of measurement, the value range is (0-255)

num numeric value: variable, can store integer or decimal integer value range (-8388607~8388608)

dnum double numeric: can store integer and decimal, integer value range (-4503599627370495~+4503599627370496)

string String: string is a string of characters consisting of numbers, letters, and underscores. He represents the data type of text in programming languages.

==stringdig == numeric-only string: can handle positive integers not larger than 4294967295

2. i/o Data

dionum digital value: take the value of 0 or 1 for processing digital i/o signals, digital i/o signals in the 0 as a low level 0 ~ 0.7v, 1 as a high level 3.4 ~ 5.0v

signaldi/do Digital input/output signals: binary value input and output, such as switch on is 1. off is 0.

signalgi/go Digital Input/Output Signal Group: Multiple digital inputs or outputs are used in combination.

signalai analogue input: for example, a temperature value is collected by a temperature sampler, which has to be converted into a binary number that can be recognised by the PLC through a transmitter.

signalao analogue output: data – transmitter – actuator

3、Operation related data

robtarget Position data: Defines the position of the robot arm and additional axes.

robjoint Joint data: Define the position of each joint of the robotic arm.

speeddate Speed data: defines the movement rate of the robotic arm and the axes, and contains four parameters:

v_tcp denotes the tool centre point rate in mm/s; v_ori denotes the TCP repositioning rate in mm/s.

v_ori denotes the TCP repositioning rate in (°)/s; and

v_leax denotes the linear external axis rate in mm/s; v_reax denotes the rotary external axis rate in (°)/s; and

v_reax denotes the rate of rotational external axis in (°)/s

zonedata: also known as turn radius, this is used to define how close the robot axis will be to the programmed position before moving towards the next travelling position

tooldata Tool data: Used to define the characteristics of the tool, including the position and orientation of the tool centre point (TCP), and the load of the tool

wobjdata Workpiece data: used to define the position and state of the workpiece

loaddata load data: used to define the load of the robot arm mounting interface

4、Data storage type

ABB robot data storage type is divided into three kinds

CONST Constant: The data has been given a value at the time of definition, and cannot be modified in the programme unless it is manually modified.

VAR Variable: The data will keep the current value when stopped during programme execution. However, if the programme pointer is moved to the main programme, the data will be lost

PERS Variable: data maintains the last value given regardless of the program pointer. Assignment operations can also be performed on the variable storage type in a robot-executed rapid program, and the result of the assignment is maintained after program execution until it is reassigned.

Energy efficiency made easy: Fully compatible variable frequency drives for a wide range of applications in many industries

The ACS580MV medium-voltage converter reduces complexity to simplicity while ensuring maximum reliability. Intuitive setup menus and assistants help you to quickly commission the variable-speed drive and get it up and running. All basic functions are built-in as standard, which reduces the need for additional hardware and facilitates drive selection. The drives are easy to use in controlling pumps, fans, compressors, conveyors and many other variable and constant torque applications.

Reliability and efficiency throughout the entire life cycle

Built-in energy efficiency calculator ensures optimal energy use

Performance-based reliability thanks to power failure ride-through and auto-restart features

Simple to operate and safe to use

User-friendly, intuitive control panel

Start-up and maintenance tools

Communication with all major automation networks

Advanced diagnostics and warning systems enable users to analyse and solve problems efficiently

Power range: 200 kW to 6.3 MW

Voltage range: 3.3 to 11 kV

Reliable drives for a wide range of applications

The ACS580MV general-purpose cabinet drive is designed to control pumps, fans, and many other applications such as compressors, conveyors, mills, and can also be used for process control in different industries. The drive is equipped with a wide range of functions that simplify ordering and delivery and reduce commissioning costs, as all functions are concentrated in one compact assembly.

Reduced commissioning costs as all functions are concentrated in one compact assembly.

All the essential functions for reliable operation The drive utilises a new generation of cascaded h-bridge technology, which has been combined with the design of the drive to achieve excellent harmonic suppression in a compact design. Other built-in features, such as power loss ride-through, ensure reliable, trouble-free operation and high robustness in the event of weak network performance.

ABB’s new SDe Series improves plant reliability and efficiency with seamless automation system upgrade

ABB Ability Symphony Plus SDe Series continues to innovate and modernise legacy process control system installations with minimal risk and disruption to the plant

Control system upgrades are key to future-proofing, protecting and optimising plant operations across all industries

Plant managers can reuse existing cabinets, field wiring, terminal equipment and cabling to plan progressive system upgrades

ABB has introduced the ABB Capability™ Symphony Plus SDe series is a portfolio of hardware products that

helps modernise existing process control system installations while minimising risk and disruption to plant operations.

The new series enables power, water, oil and gas, pharmaceutical and pulp and paper

plant operators in industries such as power, water, oil and gas, pharmaceuticals and pulp and paper to upgrade their installed control systems to the latest technology, thereby improving efficiency and productivity.

The new SDe series continues to innovate to address one of the biggest challenges facing control system owners: upgrading existing infrastructure without disrupting operations.

By preserving field wiring, terminal units and modular wiring, SDe solutions

Helping plant owners protect process controllers, I/O modules and automation technology as it evolves

their Symphony Harmony and INFI 90 investments while process controllers, I/O modules and automation technology evolve, enabling progressive growth with minimal impact.

The SDe I/O family includes a range of intelligent analogue, HART, digital and hybrid I/O modules with redundancy that

can communicate with higher-level controllers via the local bus.

Each module is supplied with an evolved mounting base for Harmony Rack systems and is fully compatible with HR BRC410 and SD controllers.

The SDe Series I/O product line includes digital and analogue modules for horizontal or vertical DIN rail mounting and integration with intelligent field devices and protocols.

Hardwired I/O and fieldbus I/O co-exist, using the same library of function blocks to build real-time control applications.

The EMB01S-EMR Evolution Module Base mounts an AI12e, AO02e, DI06e, or DO01e I/O module to the EMC-_B0x Evolution Mounting Base.

or DO01e I/O modules to the EMC-_B0x Evolution mounting base.

The base connects the I/O module to the HN800 I/O bus and connects the I/O cable to the field terminal.

The chassis supports all functions of the AI12e, AO02e, DI06e, or DO01e I/O modules. This includes optional module redundancy.

Features and Benefits

Mounts AI12e, AO02e, DI06e, or DO01e I/O modules to the EMC-_B0x Evolution mounting base

Connecting I/O modules to the redundant HN800 I/O bus

Connect I/O module to NTDI0x TU via NKTU01 cable

Connect I/O module to NIDI01 TM via NKTU02 or NKTM01 cable

General information

Article number 7PAA005096R1 (EMB01S-XIO)

Lifecycle status active

Line redundancy yes

Channel 14. 15 or 16

Hot Swap No

Supported IO modules AI12e, AO02e, DI06e, DO01e

Single or redundant Single

Form Factor EMC-_B0_ Evolution Mounting Chassis

Mounting EMC-DB01. EMC-DB02. EMC-SB01. EMC-SB02

HN800 Bus length 190 mm

MTBF (per MIL-HDBK-217-FN2) PR E: 245.577 hours @ 30˚C, 244.473 hours @ 40˚C, 240.272 hours @ 70˚C

MTTR (hours) 8 hours

Functions

The REF542plus multifunctional protection and switchboard control unit integrates all auxiliary functions in one unit.

The multifunctional unit also has a self-monitoring function. All functions are designed as freely configurable software modules.

As a result, the various operational requirements of a MV station can be met without any problems.

The versatility of the software allows the REF542plus to be used on every switchboard regardless of the specific application requirements.

Configuration

Each protection and control application can be easily configured via the software function module, which allows the following functions to be arbitrarily defined as part of the secondary system:

LEDs for local indication (meaning and colour)

Single line diagrams showing the status of switching devices

Protection programme

Control programmes

Interlocking programmes

Automation sequences

All functions of the switchboard can be specified in co-operation with ABB. The configuration results are saved and delivered to the user together with the switchboard.

By using the “Function Block” programming language (FUPLA), the REF542plus multifunctional protection and switchboard control unit provides engineers, in

especially non-software specialists, the opportunity to easily update switchboard operation and handling.

With the REF542plus, users can fully integrate secondary systems into a true programmable controller.

This flexibility is very favourable for defining control functions for automation sequences.

This can include, for example, interlocking of switchgear, preventing the release of specific protective functions and initiating switching sequences.

The REF542plus multifunction unit offers a wide range of logic functions so that the various required control schemes can be configured.

The required control schemes are configured. 

OVERVIEW

The REF601/REJ601 are specialized feeder protection relays for the protection of utility substations and industrial power systems in primary and secondary distribution networks.

Similarly, the REM601 is a specialized motor protection relay for the protection of medium and low voltage asynchronous motors in manufacturing and process industries.

The REF601/REJ601/REM601 is a member of the ABB Relion® product family, belonging to the 605 series.

The relays optimize the combination of protection, monitoring and control functions in a single unit.

It offers best-in-class performance and availability and is based on ABB’s in-depth knowledge of protection and digital technology.

Common features of the REF601/REJ601/REM601 include

 Compact and easy to use

 Standard 1A or 5A CT input for phase current measurement

 Alternate sensor input to support phase current measurements

 Measurement of earth current internally or externally via the CBCT

 Local and remote control of circuit breakers

 Trip circuit monitoring and relay internal monitoring

 Lockout function

 100 event records with date and time stamps

 Five analog fault records

 Non-resettable trip counter

 Primary on-line current measurement

 Comprehensive local HMI

 Universal auxiliary power supply

 Optional MODBUS RTU or IEC 60870-5-103 communication

 Non-volatile memory for setup and fault logging

 User-selectable nominal frequency 50 / 60 Hz

 Configurable binary input, output, and alarm LED indicators

 Local HMI with multi-language support

 Two setup groups

Protection features of the REF601/REJ601 include

 Three levels of overcurrent protection

 Two levels of ground fault protection

 Surge detection for stability during transformer charging

 Thermal overload protection

 Negative sequence overcurrent

 Phase discontinuity protection

 Circuit breaker fault protection

 Multi-shot automatic recloser function for overhead lines