Category: ABB

Powerful, responsive and accurate control of

industrial cranes in all types of environment.

For both new and retrofit installations.

ASTAT® for industry!

ASTAT, with slip-ring motors, has become the

leading technology for new heavy industrial

cranes in the growth regions of the world.

In Europe, ASTAT is mostly used for retrofit

installations or when normal industrial drives

are unable to fulfil the requirements.

We supply ASTAT solutions for applications up

to 4000 A or 4700 kVA.

The ASTAT Digital Crane Motion Controller has

better control and information properties

compared to earlier controllers. Equally

important is the focus on quality of hardware

components. The digital controller can be

mounted on a steel plant crane in hot countries

such as India without extra cooling or air

conditioning. This capability provides additional

benefits to worldwide industrial crane users.

Data

Crystal-clear, full-color TFT, 5.5 cm (2.2 in.) display that shows alarm messages and diagnostic information at-a-glance without the need for scrolling

Full-text display and simple-to-navigate, pop-up menus makes operation and configuration exceptionally easy

Extensive customization features enable the display to be tailored to suit your process requirements

Scalable in both hardware and software functionality to match your application requirements

Flexible control functionality including on/off, time proportioning, analog PID and motorized valve control strategies

Extensive functionality including math and logic brings powerful and flexible problem-solving capability to all your application requirements

Ethernet and MODBUS® communication options for easy integration into larger control systems or other process instrumentation

Rugged design with IP66 and NEMA 4X environmental protection

Overview

The CM10 process controller is scalable in terms of both hardware and software,

enabling it to meet your application requirements.

The flexible control functionality including on/off, time proportioning, analog PID,

dual output control and math & logic make this controller suitable for a wide range of process applications.

Fully configurable via the easy-to-navigate front panel menus or ConfigPilot configuration software,

the CM10 can be commissioned rapidly and then tuned via the advanced auto-tune functionality.

MODBUS® and Ethernet communication options ensure easy integration into a control system.

Function

Measuring principle

The measuring principle is based on the voltage drop across the PT100 sensor,

which is approximately proportional to the change in resistance.

The temperature monitoring relay converts the resistance value to the corresponding threshold value.

Mode of operation

The sensors to be monitored are connected to terminals T1.

T2 and T3 according to the wiring diagrams for 2-wire and 3-wire sensors.

Depending on the setting, the device operates according to the open-circuit principle h

– Measured values fall below or exceed the thresholds Measured values fall below or exceed the thresholds:

Relay energized or closed-circuit principle g

– Measured value below or above threshold: relay de-energized. Relay energized.

All operating states are indicated by the LEDs on the front.

Easy to install

Clear indication of device status via LEDs

Easily adjusted using a rotating wheel

Push-in terminals

Features

System voltage monitoring up to 1500 V DC and 1100 V AC

System leakage capacitance monitoring up to 3000 μF

Versatile system monitoring for 2-wire, 3-wire, 4-wire and battery systems

Easily configurable wire break detection

Easily configurable non-volatile fault storage

Isolated systems are often used when an extremely reliable power supply must be guaranteed, such as in emergency lighting systems.

Since the energy released in the event of an earth fault is not sufficient to trigger a circuit breaker

or a residual current circuit breaker, different protective devices must be used in the earthbound system.

Insulation monitors continuously determine the insulation resistance to earth and signal if a threshold value is exceeded.

Insulation monitoring relays are the only technical solution for detecting earth faults in unearthed systems.

Display:

– Ensures intuitive and quick setup with the help of a symbol-based menu structure.

Configuration files for various applications are also available.

Each parameter can also be modified individually and stored as a user profile for future re-use.

– Permanent display of the device status and all currently measured temperatures.

Detailed diagnostic information helps to quickly identify problems.

-Provides a wide range of operating parameter calculations, helping to reduce maintenance costs.

Uses symbols rather than text throughout the menu structure.

Near Field Communication (NFC)

Each device in the Smart Monitoring Relay series has a built-in NFC antenna, which makes it possible to use the

ABB’s EPiC mobile smartphone app allows the device to be parameterized via NFC.

To read or write data, the smartphone needs to touch the surface of the CM-TCN.

The connection is only active when data is being transferred.

In contrast to Bluetooth, there is no continuous communication between NFC and the device.

ABB EPiC Smartphone App

EpiC, or “Electrification Product Intuitive Configurator”, is a mobile application

that allows configuration and checking the status of ABB low voltage products.

The app is free and can be downloaded on Android and iOS. Registration is required to use it.

Features of the 560HMR01

The 560HMR01 provides an integrated HMI that makes system monitoring easier and more efficient.

The integrated HMI board eliminates the need for a PC or laptop.

Local monitors, keyboards, mice, printers and speakers can be connected to the HMI board via USB, VGA and audio interfaces.

The rugged design of the module ensures maintenance-free operation with maximum reliability.

Existing power supplies in the rack can be reused and redundant power supplies are also supported.

In addition, the 560HMR01 provides a battery-buffered real-time clock that maintains the current time even when the power is turned off.

Firmware and operating system are installed in the module’s internal data memory.

560HMR01 Application Examples

Reliable and efficient monitoring of the entire system is very easy with the new 560HMR01.

In combination with the integrated HMI, users benefit from a wide range of diagnostic and maintenance functions.

Application-specific screens provide active monitoring functions, including

– Station monitoring with user and access management

– System overview with monitoring of system events and status information for RTUs, sub-RTUs or connected IEDs

– Event list with sorting and filtering

– Alarm list with configurable acknowledged and unacknowledged alarms

– Project tool editor for image and symbol customization and project-specific elements

The new 560HMR01 in combination with the integrated HMI is therefore the ideal solution for precise and reliable station monitoring of substation automation systems.

PCB module M3V4-1/0-0 64122088

M3V4-1/0-0 64122088 Input and output module

Analog module M3V4-1/0-0 64122088

M3V4-1/0-0 64122088 main control interface board is an important product in the ABB series.

It is used in a wide range of applications such as industrial automation, process control,

power generation, robotics and manufacturing.

This interface board is known for its high performance, high reliability and flexibility,

and can meet the needs of various complex industrial environments.

Product Features

Advanced control algorithm: The M3V4-1/0-0 64122088 main control interface board adopts advanced control algorithm,

which can realize precise excitation control and regulation to ensure the stable operation of the motor.

This precise control capability helps to reduce energy consumption and improve energy efficiency.

High reliability and durability: The interface board is manufactured with high-quality materials and strict production processes,

and has extremely high reliability and durability.

It can operate stably in various harsh environments and withstand challenges in fields such as industrial automation.

Features of the RX3i ECM850 include:

• Support for the following IEC 61850 client features:

o Multiple connections to IEC 61850 servers by TCP/ IP

o Read and write of data / dataset values

o Control Model: all models

o Reporting by exception: buffered and un-buffered reporting

Note: Refer to the PICS, MICS and PIXIT appendices in GFK-2849 for details.

• Supports 10/100/1000Mbps copper, 100/1000Mbps multi-mode fiber, and 100/1000Mbps single-mode fiber

• Supports star (switched), and linear (daisy-chain) network topologies.

• Supports operation in hot standby redundant system

• Supports secure firmware upgrade using Winloader software utility.

• Built-in Command Line Interface (CLI) using the Micro-B USB port.

• Simple Network Time Protocol (SNTP) client support (Multicast and Broadcast)

Sweep Impact of ECM850

The impact of the ECM850 on RX3i CPU sweep time is a function of the number of ECM850 modules in the RX3i

hardware configuration (four maximum) and the I/O data size configured for each ECM850 module. The table below

shows the measured sweep impact of a single ECM850 module for a range of I/O data sizes. Use the data in this table

to calculate expected impact on RX3i CPU sweep times. The configured IO Data size will be available in the message

zone of the IEC 61850 Configurator after configuration validation

Introduction

The aim of this application note is to outline how to configure an ACSM1 drive to run with an ABB BSM series AC servo motor.

ACSM1 drives can control induction, synchronous and asynchronous servo and high torque motors with various feedback devices.

The compact hardware, different variants and programming flexibility ensure the optimum system solution.

The innovative memory unit concept enables flexible drive configuration.

The ACSM1 is available in different sizes from 0.75 to 355 kW / (1 to 450 HP) and is designed

for three-phase operation with a 230 to 480 V AC supply.

All units have an IP20 enclosure for cabinet installation (UL open) and are suitable

for single drive and multi-drive (common dc) configurations with integrated Safe Torque-Off (STO) as standard.

The ACSM1 also has different option cards that can be added at the point of order or can be added at a later date,

these include F series fieldbus option modules and FEN series motor feedback modules.

The ABB BSM series of AC servo motors provides a wide range of inertias and torques

and are designed for excellent performance response.

This series has a rugged, durable, industrial design.

Many of the BSM motors are capable of peak torques equal to four times their continuous rating,

which can be used to provide high acceleration torques in applications.

BSM motors are available with a wide variety of feedback devices to suit application needs.

IEC and NEMA configurations are available as well as stainless steel variants.

The ABB ACSM1 AC servo drive can provide basic speed or torque control modes as well as versatile motion control features.

It also supports a wide variety of servo motors due to the flexible nature of the modular feedback interface modules.

Introduction

The aim of this application note is to outline how to configure an ACSM1 drive to run with an ABB BSM series AC servo motor.

ACSM1 drives can control induction, synchronous and asynchronous servo and high torque motors with various feedback devices.

The compact hardware, different variants and programming flexibility ensure the optimum system solution.

The innovative memory unit concept enables flexible drive configuration.

The ACSM1 is available in different sizes from 0.75 to 355 kW / (1 to 450 HP) and is designed

for three-phase operation with a 230 to 480 V AC supply.

All units have an IP20 enclosure for cabinet installation (UL open) and are suitable

for single drive and multi-drive (common dc) configurations with integrated Safe Torque-Off (STO) as standard.

The ACSM1 also has different option cards that can be added at the point of order or can be added at a later date,

these include F series fieldbus option modules and FEN series motor feedback modules.