Category: ABB

Course goal

The goal of this course is to introduce the ACS1000 Variable Frequency Drive to the field ser

vice engineers and to teach them in a safe and instructive environment the techniques re

quired to carry out the correct procedure in commissioning, servicing and maintaining this drive.

Main learning objectives

Upon completion of this course, the par

ticipants will be able to: – Understand the drive system topology – Carry out basic commissioning, ser

vice and maintenance work as well as

fault-tracing – Verify and modify drive parameters – Locate and replace faulty hardware

components – Using MV Drive Portal database to up

date the knowledge of the drive, get

familiar with spare parts and warranty

issues handling – Start the certification program for

commissioning; after completion of

the certification program the partici

pants are allowed to commission the

medium voltage drive system

Participant profile

Commissioning, field service, testing and

maintenance personnel of ABB or certified

technical partners.

The concept of security zoning is described in IEC62443. In short,

security zoning is a method to segment a system into zones with

different security levels. A security level is complied with by

implementing a combination of security counter measures. The

reason why it potentialy could make sense to divide a system into

security zones, which comply with different security levels, could be

that the risk for different parts of the system varies. Another could be

that the impact of a potential incident varies.

NE870 supports RNRP (Redundant Network Routing Protocol), which

enables 800xA to have two physicaly separate networks, and thereby

avoid single point of failure.

Features and benefits

• NE870 has a redundant power supply and alarm function

• Wide operating voltage range (16 VDC to 60 VDC)

• Back end holds a casted DIN clip for stable mounting on a DIN-rail

• Digital IO for monitoring

• Console port for management using CLI

• USB port for easy save and load system configuration

• 3 x RJ-45 10/100/1000 Ethernet TX connectors

• 8 x RJ-45 10/100 Ethernet TX connectors

• Status LED‘s

1. Robust Construction & Durability
   • Material: Housed in a PP + 304 stainless steel composite shell, offering corrosion resistance and longevity.
   • IP Rating: IP54 protection ensures dust and splash resistance, ideal for industrial environments.
   • Compact Design: Dimensions of 560mm × 380mm × 820mm allow for space-efficient installation in standard racks.
2. Intelligent Monitoring & Control
   • 7-Inch Touchscreen Interface: Enables real-time monitoring of system status, manual/automatic mode switching, and data logging (≥1,000 records).
   • Modbus RS-485 Communication: Facilitates seamless integration with SCADA or other plant automation systems.
   • Diagnostic Alerts: Provides fault codes (e.g., E01 for low flow, E12 for regenerant shortage) and remote troubleshooting support.
3. Safety & Environmental Compliance
   • Leak Detection: Integrated leak sensors trigger audible/visual alarms to prevent water damage.
   • Overpressure Protection: A pressure relief valve (0.8 MPa) safeguards against system overpressure.
   • Eco-Friendly Regeneration: Waste neutralization ensures pH-compliant discharge (6.5–7.5) per ISO 14001 standards.

Applications

• Semiconductor Manufacturing: Critical for rinsing, etching, and chemical dilution processes.
• Pharmaceuticals: Ensures compliance with GMP standards for injectable water and dialysis solutions.
• Power Generation: Used in boiler feedwater treatment and turbine cooling systems.
• Laboratory Research: Supports analytical instrumentation and high-precision experiments.

Optional Enhancements

• UV Sterilization Module: Reduces total organic carbon (TOC) to <5 ppb for ultra-low-contamination applications.
• Activated Carbon Adsorption: Mitigates organic impurities in challenging feedwater sources.
• Multistage Systems: Configurable for parallel or serial operation with RO/EDI units to achieve flow rates up to 2,000 L/h.

Certifications & Standards

• Complies with ISO 9001, CE, and RoHS directives.
• Meets GMP and SEMI F72 guidelines for ultrapure water in semiconductor and pharmaceutical industries.

The ABB 3BHL001433P0001 Q-0730-A Deionizer is engineered for reliability, precision, and ease of use, making it a trusted solution for industries demanding the highest water purity standards.

ABB 3BHL001433P0001 Q-0730-A DEIONIZER Product Description

The ABB 3BHL001433P0001 Q-0730-A Deionizer is a high-performance, industrial-grade water purification system designed to deliver ultrapure water for critical applications in semiconductor manufacturing, pharmaceuticals, power generation, and laboratory research. This deionizer combines advanced ion exchange technology with intelligent control systems to ensure consistent water quality and operational efficiency.

Key Features & Specifications

1. High-Capacity Ion Exchange Performance
   • Flow Rate: Up to 730 liters per hour (L/h) for continuous, high-volume deionization.
   • Water Quality: Produces water with a resistivity of ≥18 MΩ·cm (at 25°C), meeting stringent ultrapure water standards.
   • Operating Pressure: Supports a pressure range of 0.2–0.6 MPa, ensuring compatibility with diverse industrial systems.
   • Temperature Tolerance: Operates efficiently in water temperatures ranging from 5°C to 45°C.
2. Advanced Ion Exchange Resin Technology
   • Mixed-Bed Resin Configuration: Utilizes a dual-layer cation/anion resin bed for optimal ion removal efficiency.
   • Regeneration System: Equipped with a dual-channel regenerant (HCl/NaOH) injection system, minimizing chemical consumption and waste.
   • Smart Regeneration Control: An integrated conductivity monitor triggers automatic resin regeneration when water quality drops below a user-set threshold (1–15 MΩ·cm).

The Atomizer for Today’s Robotics Application

The Robobell Internal Charge is a high efficiency rotary

atomizer designed for today’s robotic production.  Its in

tended application is coating complex surfaces with sol

vent borne paint.  Its range of application goes from exte

rior car body to complex car bumper painting. This is an

internal charge atomizer; the high voltage charge is applied

to the paint on the bell cup before atomization.

Compact and Light Design

This atomizer was specifically designed to work with a ro

bot. At only 5.1 kilograms (11 pounds) it can be fitted to

practically any robot. The atomizer body diameter is 85

mm (3.375 inches). The atomizer head has a 60 degrees

bend.  The very slim and compact shape of the atomizer

allows easy access in hard to paint areas, such as door jams

or engine compartment.

Features and benefits

• 8 channels for 0 .20 mA, 4 .20 mA, 0 .10 V or 2 .10 V d.c., single ended unipolar inputs

• 1 group of 8 channels isolated from ground

• 12 Bit resolution

• Input shunt resistors protected to 30 V by PTC resistor

• Analog inputs are short circuit secured to ZP or +24 V

• The input withstand HART communication.

The AI810 Analog Input Module has 8 channels. Each channel can be

either a voltage or current input. The current input is able to handle a

short circuit to the transmitter supply at least 30 V d.c without

damage. Current limiting is performed with a PTC resistor. The input

resistance of the current input is 250 ohm, PTC included.

The voltage input is able to withstand an over or undervoltage of at

least 30 V d.c. Input resistance is 290k ohm. Transmitter supply can

be connected to L1+, L1- and/or L2+, L2-.

Features and benefits

• 8 differential input channels for thermocouple/mV.

• Channel 8 can be designated as the CJ-channel (4-wire Pt100 RTD)

• Variety of thermocouples with the folowing characteristics: B, C, E, J, K, N, R, S and T for AI835A also D,

L and U

• 15 Bit resolution (A/D)

• Inputs are monitored for wire-break open-circuit

The AI835/AI835A provides 8 differential input channels for

Thermocouple/mV measurements. Measurement ranges configurable

per channel are: -30 mV to +75 mV linear, or TC Types B, C, E, J, K, N, R,

S and T, for AI835A also D, L and U.

One of the channels (Channel 8) may be configured for “Cold

Junction” (ambient) temperature measurements, thus serving as CJ

channel for Ch. 1 .7. The junction temperature may be measured

loca ly on the MTUs screw terminals, or on a connection unit distant

form the device.

Alternatively, a fix junction temperature for the module may be set by

the user (as parameter) or for AI835A also from the application.

Channel 8 may be used in the same manner as Ch. 1 .7 when no CJ

temperature measurement is needed.

Features and benefits

• 8 channels for 0 .20 mA, 4 .20 mA, 0 .5 V or 1 .5 V d.c., single ended unipolar inputs

• Single or redundant operation

• 1 group of 8 channels isolated from ground

• 12 Bit resolution

• Current limited transmitter supply per channel

• Advanced on-board diagnostics

• HART pass-through communication

The AI845 Analog Input Module for single or redundant applications.

The module has 8 channels. Each channel can be either a voltage or

current input when MTU TU844 or TU845 is used, when other MTUs

are used al channels become voltage or current inputs.

The voltage and current input is able to withstand an overvoltage or

undervoltage of at least 11 V d.c. The input resistance for voltage

input is greater than 10 M ohm and the input resistance for current

input is 250 ohm.

The module distributes the external HART compatible transmitter

supply to each channel. This adds a simple connection to distribute

the supply to 2-wire or 3-wire transmitters. The transmitter power is

supervised and current limited.

Technical specifications

Customer supplied MV MCB (breaker or vacuum contactor) 

(standard)

The ACS2000 needs to have direct and exclusive control over 

the MV Switchgear. The close, open and / or trip command 

must be wired directly from the frequency converter to the MV 

Switchgear. It is not permitted to wire the trip command 

through any PLC or DCS system if it is not certified to meet SIL 

3 level requirements.

The MV MCB (breaker or vacuum contactor) needs to be 

equipped with the following features: −−

 • 1 normally open and 1 normally closed contact to provide 

status feedback to the drive

See publication MV Switchgear – document number 

2UEB000095 for technical specifications

Integral MV fused disconnect / vacuum contactor package 

(optional)

 ABB can also offer a fused disconnect / contactor option for a 

flexible, self contained solution where no control coordination 

is required upstream. It provides a visible blade switch 

disconnect and integral input contactor with options such as 

motor protection relay, auxiliary power transformer and other 

customer controls.

Target groups and required qualifications

The drive presented in this manual is part of an

industrial environment where voltages are present

that contain a potential hazard of electric shock

and / or burn. For this reason, only personnel who

have a thorough knowledge of the drive and the

industrial environment and have obtained the

required qualification must handle, install, operate,

or maintain the drive.

The manual addresses personnel who are responsi

ble for unpacking, transportation, installation,

operation and maintenance of the drive. The per

sonnel must carry out the below listed tasks in a

manner that does not cause physical harm or dan

ger, and that ensures the safe and reliable func

tioning of the drive.

—

Commissioning of the drive must

only be performed by qualified

and certified ABB personnel.