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Aerotech Automation1 GI4 Laser Scan Head Controller

The GI4 is an ideal device for machine builders. Not only does it

include multiple I/O points, it also connects to the Automation1-iSMC

motion control via the HyperWire motion bus side-by-side with other

Automation1 drive electronics. The iSMC’s default G-code support 

couples nicely with the GI4’s standard 3-axis XY2-100 or new higher

-resolution XY3-100 support to make all types of laser systems easy

to deploy. Even high-end 3D printing processes are implemented as

simply as traditional 2D processes such as laser etching, laser

engraving, laser cutting, laser welding and laser ablation.

The GI4 includes a data array with more than 67 MB of memory, which

enables bitmap and grayscale processes. Simply download laser on/off

control arrays or high-resolution grayscale values to the drive array, then

call upon these values, synchronized with motion, to control laser firing

and power. Use Part-Speed PSO to ensure accurate and consistent pulse

-to-pulse spacing while calling on the drive array’s memory to control

each laser firing event.

Do all of this while tracking the positions of your servo axes in combination

with your galvo scan head axes using IFOV. Simply route your servo axes

position feedback from the Automation1 servo drives to the GI4 and the

GI4 will combine the galvo and servo positions to accurately control your

process. Even if not a hard requirement, using IFOV can help improve

throughput and quality by optimizing laser on time and limiting the scan

head motion to the central region of the focusing objective.

Aerotech Automation1 GI4 KEY FEATURES

KEY FEATURES:

• LASER SCAN HEAD CONTROL for two- &three-axis XY2-100 and

XY3-100 scanners

• Increases system performance with INFINITE FIELD OF VIEW

(IFOV), enabling optimized machine throughput & eliminating

stitching errors while maintaining effective pixel resolution

• MINIMIZES SPOT DISTORTION by using the central region of

your focusing objective (enabled by IFOV)

• Offers MARKING ON THE FLY for line-follower and other dynamic

applications

• Manages laser spot placement with precision using PART-SPEED

PSO (POSITION SYNCHRONIZED OUTPUT)

• Features LASER CONTROL INTERFACE with YAG, CO2 & general 

purpose operating modes

Aerotech Automation1 GI4 Simple, Powerful Laser Scan Head Control

Simple, Powerful Laser Scan Head Control

Now with XY3-100 support! Control two- or three-axis laser scan

heads with the Automation GI4 laser scan head controller. The

GI4 commands industrial scan heads using the XY2-100 protocol

or the higher resolution XY3-100 protocol, and it connects inline

with an Automation1 controller and drives over HyperWire⁠—

enabling powerful performance and simple synchronization with

other axes of motion.

The GI4 adds power to your system by unlocking features like

our infinite field of view (IFOV), marking on the fly (MOTF) and

position synchronized output (PSO) technology alongside the

Automation1 platform’s standard laser control functionality.

Automation1

The GI4 is a part of the user-friendly Automation1 motion control

platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

Aerotech Automation1 SI4 Stepper Interface

Complete Your Machine Control

Because the SI4 connects over Automation1’s HyperWire® network, the

axes it controls can be coordinated with other axes on the network to

deliver contoured motion and a single, simple machine control architecture.

Feedback Features

Each clock and direction output axis on the SI4 includes encoder feedback

inputs so that you can verify accurate positioning.

This input accepts incremental square-wave, absolute and (optional)

incremental sine-wave encoder signals.

The dedicated axis feedback signals include encoder feedback (sine +/-,

cosine +/- & marker inputs), 2x end of travel (EOT) limit switch inputs and

amplifier enable and fault I/O. A dedicated digital I/O port supports 8 digital

inputs, 8 digital outputs (sourcing or sinking) and 1 differential high-speed

input.

Platform Power

More than just hardware, the SI4 gives you access to the complete power

of the Automation1 motion control platform. This includes the Automation1

motion development kit (MDK), the intelligent software-based controller

(iSMC) and the powerful AeroScript™ programming language with integrated

RS-274 G and M code support. The Automation1 iSMC can also be

programmed by various controller APIs, which provide flexible methods of

integrating the SI4 and the axes it controls into your system architecture.

Aerotech Automation1 SI4 Design Features

Build flexibility into your motion system with the Automation1 SI4.

our 2- or 4-axis stepper controller that easily interfaces with any

device that can receive clock and direction signals – most commonly

standard stepper drives. With the SI4.you can integrate any existing

third-party device or stepper motor while maintaining all the benefits

of the Automation1 precision motion control platform.

Design Features

• Supports single connector axis interface including clock & direction

output, encoder feedback, 2x EOT limit inputs, marker input, amplifier

enable & fault, plus optional absolute encoder support

• Supports closed-loop stepper control

• Features one clock output (up to 25 MHz) & direction output per axis

• Includes with 8/8 digital I/O (optically isolated), 1x high speed input

Automation1

The SI4 is a part of the user-friendly Automation1 motion control

platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

Aerotech Automation1 XI4 Feedback Features

Feedback Features

Each axis on the XI4 includes encoder feedback inputs so that you can

control axis position very accurately. This input accepts incremental

square-wave and absolute (optional) feedback devices.

The dedicated axis feedback signals include encoder feedback

(sine +/-, cosine +/- & marker inputs), 2x end of travel (EOT) limit switch

inputs and amplifier enable and fault I/O. A dedicated digital I/O port

supports 8 digital inputs, 8 digital outputs (sourcing or sinking),

1 differential high-speed input and a dedicated high-speed PSO output.

Platform Power

More than just hardware, the XI4 gives you access to the complete power

of the Automation1 motion control platform. This includes the Automation1

motion development kit (MDK), the intelligent software-based controller

(iSMC) and the powerful AeroScript™ programming language with

integrated RS-274 G and M code support. The Automation1 iSMC can also

be programmed by various controller APIs, which provide flexible methods

of integrating the XI4 and the axes it controls into your system architecture.

Aerotech Automation1 iXI4 KEY FEATURES

Automation1

The iXI4 is a part of the user-friendly Automation1 motion control

platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Busi

KEY FEATURES:

• Unlocks the full MOTION CONTROL power of our Automation1

-iSMC intelligent software based motion controller

• Features COMPLETE CONFIGURATION &PERFORMANCE

capability of the XI4 servo controller

• CONNECT TO THE CONTROLLER using Modbus TCP/IP or

TCP Socket interface

• Enables up to 12 AXES OF CONTROL when more Automation1

drives are connected over the HyperWire fiber-optic bus

• Includes up to four SINGLE CONNECTOR axis interface connectors

• Features up to four axes of 20 kHz CLOSED LOOP SERVO control

Aerotech Automation1 XI4 Complete Your Machine Control

KEY FEATURES:

• Supports SINGLE CONNECTOR axis interface including analog control

output, encoder feedback, 2x EOT limit inputs, marker input, amplifier

enable & fault, plus optional absolute encoder support

• Features up to 4 axes of 20 kHz CLOSED LOOP SERVO control

• Features one ANALOG CURRENT COMMAND per axis

• Includes ONE-AXIS PSO standard with multi-axis options

• Include 8/8 DIGITAL I/O (optically isolated), 1x high speed input &

dedicated PSO output

Complete Your Machine Control

Because the XI4 connects over Automation1’s HyperWire® network,

the axes it controls can be coordinated with other axes on the network

to deliver contoured motion and a single, simple machine control

architecture.

Aerotech Automation1 XI4 Servo Controller

Control Any Amplifier

The Automation1 XI4 servo controller brings precision

Automation1 servo control to any analog transconductance

amplifier. Each XI4 axis of control generates an analog voltage

command — required by analog amplifiers to control the

output current to a servo motor — and receives encoder and

axis feedback signals. The XI4 comes in both 2- and 4- axis

configurations, each with an independent 20 kHz servo control

loop. For added flexibility, each axis on the XI4 can be configured

to output clock and direction control signals.

Automation1

The XI4 is a part of the user-friendly Automation1 motion control

platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

Aerotech Automation1 iXI4 Phenomenal Control Power

Phenomenal Control Power

Take full control of your machine or motion system with the

Automation1-iXI4 motion and servo controller. The iXI4 can run

the complete Automation1-iSMC motion controller and control up

to four analog transconductance amplifiers or clock and direction

devices. Each axis of control includes encoder and axis feedback

signals and an independent 20 kHz servo control loop.

The iXI4 connects to other Automation1 drives over HyperWire

and connects to other automation devices over EtherCAT,

EtherNet/IPTM, Modbus TCP/IP or a TCP Socket interface. Multi

axis PSO enables precision control of your industrial laser or

process tool synchronized with your motion trajectory.

Automation1

The iXI4 is a part of the user-friendly Automation1 motion control

platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Busi

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