Category: Eaton

Certifications and compliances

• Hazardous Area Approvals:

• Certification code: II 3G Ex nA IIC T4 Gc

• Certification numbers: DEKRA ATEX 0129X; IECEx DEK 13.0038X

• Environmental ratings:

• Operating temperature range: –40º to +70ºC

• Relative humidity: 0 to 95% non-condensing

Design features

• Simple compliance with Ex ic certification requirements from control

room to field

• Use with F300 range of Megablocks and 918x-x2 range of fieldbus

power supplies to provide Ex ic intrinsically safe spurs for FOUNDATIONTM

Fieldbus networks

• Architecture supports Ex nA, Ex d devices and Ex i devices on the same

segment

• Allows spurs to be live-worked in Zone 2 when connected to suitably

certified field instruments

• Compatible with FISCO and Entity certified fieldbus devices

• Installs with Megablock in field junction box

• Supports long trunk cable lengths and heavily loaded fieldbus segments

Standard materials

• Case: Polycarbonate

Crouse-Hinds series MTL F30 Ex ic Adaptor is an accessory to our

F300 range of Megablock wiring hubs. The F30 provides intrinsically

safe Ex ic spur connections for fieldbus networks in Zone 2 hazardous

areas. One F30 is used with each Megablock, to limit the voltage at

the spurs to Ex ic levels. When connected to suitably certified fieldbus

instruments, the spurs may be live-worked in accordance with normal

intrinsic safety procedures. The F30 is completely transparent to all

fieldbus communications.

The F30 is compatible with F304. F308 and F312 Megablock types,

typically providing up to 12 Ex ic spurs per fieldbus segment.

Up to two F30s and their associated Megablocks may be connected

to a single segment, to allow the fieldbus trunk to be extended

between junction boxes in the field.

Ex ic replaces the earlier Ex nL technique for energy-limited fieldbus

networks, and brings the technique into line with formal intrinsic safety

procedures.

The FCS-9000 range of enclosures are manufactured from polished

316 stainless steel to provide the highest levels of corrosion

resistance for the harshest process environments.

The FCS-96xx Process JBs are suitable for Zone 2 and Zone 1

intrinsically safe (Ex i) and increased safety applications.

The fieldbus junction boxes are available pre-drilled for one

segment: having trunk-in, trunk-out and 4 spur connections; or a

trunk-in and 8 or 12 spur connections; or two segments having a

trunk-in and 24 spur connections. Two-pair multicore trunk cable

may be used when only a single trunk gland is available.

For temperature multiplexer applications, junction boxes are

available for a single MTL831C with a data highway in and 16

sensor connections and for 2 MTL831C units with a data highway

in and 32 sensor connections.

The wide choice of glands, including stainless steel and nickel

plated brass, enables a high quality seal with standard or wire

armoured cables.

The box incorporates a rain channel that prevents standing water

from damaging the one-piece seal; diverting it away from the

contents when the door is opened. A 10mm earth stud and a

breather are also included as standard.

An adhesive backed, Traffolyte tag label is supplied loose or can be

engraved with the tag number and fitted, if details are supplied

when ordering.

The FCS-9000 series that provide strength, durability and corrosion

resistance to many chemicals and their vapours. The enclosures are

manufactured from 316 stainless steel to provide the highest level of

corrosion protection.

A wide choice of glands is available, ready fitted to the junction box:

stainless steel and nickel-plated brass enabling a high quality seal with

standard or wire-armoured cables. All glanding is in the base of the

enclosure with a minimum of 75mm of clearance between the base of

the enclosure and other components. This makes glanding much easier,

especially when terminating armoured cable.

Significant cost savings can be made on a fieldbus project by selecting

standard, and proven, fieldbus junction box designs. It eliminates the

need for custom designs when choosing junction boxes for fieldbus

applications and saves the cost of managing the specification and the

eventual procurement of the junction boxes.

To select the Process JB appropriate to your application; first

determine the number of fieldbus device connections, and hence the

number of spur connections required in the junction box. This will

also define which Megablocks (and maybe terminators) are required.

Use the application examples to help you. For MTL831C applications,

the enclosure choice will depend on the number of transmitters

(maximum 2 x MTL831C) to be fitted inside the enclosure.

Identify any additional items that will need to be housed in the

enclosure, e.g. terminals for terminating spare cables, Ex ic adaptor,

additional terminators, etc. Calculate how much DIN rail they will

require. Add this to length of the Megablock(s) and choose an

enclosure with sufficient rail length.

Design features

• Suitable for Zone 2 and Zone 1 intrinsically safe (Ex i) and increased safety applications

• 316 stainless steel enclosure provides superb corrosion resistance

• Incorporates a rain channel that prevents standing water from damaging the one-piece seal;

diverting it away from the contents when the door is opened

• Wide choice of cable gland types, with all glanding holes located in the base of the enclosure

• Generous space for cable terminations

• A 10mm earth stud and a breather are included as standard

• An adhesive backed, Traffolyte tag label is supplied loose or can be engraved with the tag

number and fitted, if details are supplied when ordering

Standard materials

• Enclosure: Electrochemically polished 316 Stainless Steel

• Gasket: Silicone

• Easy to install & maintain

• Standard proven designs reduce

project costs

• Superb corrosion resistance

• Wide choice of cable gland types

• All glanding holes are located in the base of the enclosure

• Generous space for cable terminations

• Strong, high impact resistance, durable

Eaton’s MTL Process JBs are designed for mounting Megablock

fieldbus wiring components, terminators, F30 Ex ic adaptor, 9320

spur connections, surge protection devices and MTL831 Multiplexer

transmitters in order to meet the exacting requirements of process

industry customers.

MTL wiring components are established as the industry standard

for fieldbus device connections and are combined with Crouse-Hinds

junction box and cable glands in the Process JB product range.

Process JBs make it easy to install and maintain the fieldbus system.

For example, a minimum of 75mm (3”) of clearance is provided

for fieldbus cable connections. This ensures that the correct bend

radius is maintained when connecting to the full range of MTL wiring

components.

For applications where communication paths with several field devices

need to be established and maintained in parallel, the Crouse-Hinds

series MTL4854 HART multiplexer is the ideal product to use.

This is a module that has the same 32 channel capacity as the MTL4850

for connection to field devices, but also has four HART modems rather

than just one.

Essentially, this gives 4 x 8 channel multiplexers in one compact housing,

enabling simultaneous communication with several field devices through

one serial link. One particular use for this is during partial stroke testing

of valve positioners, where the ability to maintain access to other

connected devices while the multiplexer would otherwise be locked

enables plant monitoring to continue.

Certifications and compliances

• Zone 2 (mounting)

• Division 2 (mounting)

• ATEX and IECEx

• Operating temperature range: -40°C to +70°C

• Non-operating temperature range: -40°C to +85°C

Design features

• Connection to multiple HART devices simultaneously

• Faster initialization and loop scanning

• Channel-to-channel isolation

• Plug-and-play for serial link communication parameters

• LED indication for fault diagnosis

• Supports HART Rev. 5-7 devices

• Onboard event log

INSTALLATION AND ELECTRICAL

CONNECTIONS

2.1 Installation and Mounting of the Controller

Carefully unpack the controller and inspect thoroughly. It is

recommended that the controller is located as close as is

practical to the motor it controls.

The controller is not free standing and must be bolted securely

to a wall. For dimensional and weight data please refer to the

respective data sheets for the Jockey Pump Controller.

2.2 System Pressure Connection

The Jockey Pump Controller is equipped with a Pressure

Transducer. The controller is provided with a ¼” NPT female

system pressure connection located on the bottom, external

side of the enclosure.

NOTE: Water lines to the pressure transducer must be free from

dirt and contamination. The pressure should not exceed what

the pressure transducer is rated for.

INTRODUCTION

1.1 Safety

This technical document is intended to cover most aspects

associated with the installation, application, operation, and

maintenance of the JOCKEY Touch™ Jockey Pump Controllers.

It is provided as a guide for authorized and qualified personnel

only in the selection and application of the JOCKEY Touch™

Controllers. If further information is required by the purchaser

regarding particular installation, application, or maintenance

activity, please contact an authorized EATON representative or

the installing contractor.

1.2 Warranty

No warranties, expressed or implied, including warranties of

fitness for a particular purpose of merchantability, or warranties

arising from course of dealing or usage of trade, are made

regarding the information, recommendations and descriptions

contained herein. In no event will EATON be responsible to the

purchaser or user in contract, in tort (including negligence),

strict liability or otherwise for any special, indirect, incidental

or consequential damage or loss whatsoever, including but not

limited to damage or loss of use of equipment, plant or power

system, cost of capital, loss of power, additional expenses

in the use of existing power facilities, or claims against the

purchaser of user by its customers resulting from the use

of the information and descriptions contained herein.

1.3 Safety Precautions

All safety codes, safety standards, and/or regulations must be

strictly observed in the installation, operation, and maintenance

of this device. Starting types of the JOCKEY Touch™ Jockey

Pump Controller include the following: XTJP-Across the Line,

XTJP-Wye-Delta (Star-Delta).

Electrical Connections

All electrical connections should meet national and local

electrical codes and standards.

The controller should be located or so protected that they will

not be damaged by water escaping from pumps or pump

connections.

Prior to starting, verify the AC line voltage on the nameplate

matches the supply voltage onsite. Also verify the motor FLA

matches the information on the nameplate.

Inspect all electrical connections, components and wiring for

any visible damage and correct as necessary. Ensure that all

electrical connections are tightened before energization.

Install necessary conduit using proper methods and tools.

Incoming AC line voltage is clearly marked L1. L2. L3 and

ground, located at the top of the motor circuit protector.