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Emerson DVC2000 Digital Valve Controller Detailed Setup

Detailed Setup

The DVC2000 digital valve controller has the capability to communicate via the HART

protocol. This section describes the advanced features that can be accessed with a handheld

communicator. Table 3 lists the default settings for a standard factory configuration. Table 4

provides the actuator information required to setup and calibrate the instrument.

Instrument Mode

You can change the instrument mode by selecting Instrument Mode from the Mode menu or

press the Hot Key and select Instrument Mode.

Instrument Mode allows you to either take the instrument Out Of Service or place it In Service.

Taking the instrument Out Of Service allows you to perform instrument calibration and also

allows you to change setup variables that affect control, provided the calibration/configuration

protection is properly set. See Setting Protection.

Emerson Fisher™ FIELDVUE™ DVC2000 Digital Valve Controller

Terminology

Instrument Level – There are four (4) levels of functionality available: AC, HC, AD and PD.

AC – This level provides the capability to setup and calibrate the positioner through the local

user interface or a handheld communicator.

HC – This level provides additional capability for advanced configuration of the positioner

(such as travel limits/cutoffs, custom characterization and minimum open/closing time).

Also, information is available through the HART protocol for diagnostic alerts such as travel

deviation, cycle count and travel accumulation.

AD – This level provides advanced diagnostic capabilities for performance testing. When used

with ValveLink software, instrument health can be evaluated with tests such as Valve Signature,

step response and dynamic error band. The software program provides detailed analysis

with graphics.

PD – This level provides automated, non-intrusive testing of the operating performance of

the control valve assembly. When used with ValveLink software, tests to isolate component

degradation can be run on the valve assembly without affecting the process.

Local Interface – The DVC2000 comes standard with a Liquid Crystal Display (LCD) and four (4)

pushbuttons. The local interface provides the capability to setup and calibrate the positioner

and view basic diagnostic messages.

Magnet Assembly – This is the feedback component that is mounted directly to the valve stem.

It supplies a magnetic field that is sensed by the digital valve controller.

Options Board – The DVC2000 digital valve controller is available with two (2) limit switches

and a valve position transmitter. The options board includes the additional circuitry and

terminations that are required to support these output signals.

Pole Piece – Inserted into the DVC2000 housing and protruding through the back of the

instrument is a two-pronged fork that houses the magnetic sensor for position feedback.

Emerson The DVC2000 digital valve controller is a communicating

Instrument Description

The DVC2000 digital valve controller is a communicating, microprocessor-based

current-to-pneumatic valve positioner. It is designed to replace standard pneumatic and

electro-pneumatic valve positioners.

In addition to the traditional function of converting an input current signal (4 to 20 mA) to a

pneumatic output pressure, the DVC2000 digital valve controller communicates via a local

display panel and/or via the HART® protocol. An option is available which provides isolated

circuitry for two (2) integrated limit switches (for open/close valve indication) and a valve

position transmitter (for separate valve position feedback).

Magnet Assembly – This is the feedback component that is mounted directly to the valve stem.

It supplies a magnetic field that is sensed by the digital valve controller.

Options Board – The DVC2000 digital valve controller is available with two (2) limit switches

and a valve position transmitter. The options board includes the additional circuitry and

terminations that are required to support these output signals.

Pole Piece – Inserted into the DVC2000 housing and protruding through the back of the

instrument is a two-pronged fork that houses the magnetic sensor for position feedback.

Emerson CSI A6120 Measuring range

Measuring range

Range: Continuously adjustable via configuration software

Vrms (metric) = 5 – 100 mm/s (±25 to ±500 µm)

Vrms (Imperial) = 0.197 in/sec to 3.937 in/sec (±0.984 mils to ±19.685 mils)

Frequency range: 10 – 1000 Hz (VDI 2056. DIN 4566. ISO 3945)

Selectable frequency ranges: 5 – 50 Hz, 10 – 50 Hz, 50 – 1000 Hz, or 50 – 1600 Hz

Lift coil current: 0 – 8 mA, adjustable in 40 μA steps

Lift coil current accuracy: ±0.5% of full scale range, ±0.5% of set value

Maximum allowable load: 3.4 kΩ at 2 mA

Minimum dynamic input voltage: 311 mV peak to peak

Maximum dynamic input voltage: 9500 mV peak to peak

Sensor power supply:

Individually buffered sensor power supply

Galvanically isolated from all system voltages and system supply voltages.

Protected against open and short circuits

Emerson CSI A6120 Enclosure Seismic Vibration Monitor Features

Features:

• Dual-channel, 3U-sized, 1-slot plug-in module that cuts cabinet space

requirements in half compared to traditional four-channel 6U cards

• API 670-compliant hot-swappable modules

• Remotely selectable limit multiplication and trip bypass

• Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

• Use with electric (electromechanical) sensors 9266. 9267. or 9268

Sensor Inputs

Number of inputs: two independent channels

Input Type: Electro-mechanical, Differential

Emerson sensor inputs: Part No. 9266. 9267. or 9268

Isolation: Galvanically isolated from power supply

Input resistance: >100 kΩ

Input voltage range: – 5 – +15 VDC

Input frequency range:

Lower cut-off frequency 1 or 5 Hz

Upper cut-off frequency 50 – 2000 Hz adjustable

Emerson M-Series Plug and Play Components

Plug and Play Components. The system power supply assembly fits into any

power slot of any DeltaV power supply/controller carrier.

This not only simplifies system design, but also reduces spare parts inventory through interchangeability.

DIN-Rail Mounting. Power supply installation is simple.

Mount the power supply/controller carrier on the T-shaped DIN rail.

Then plug the system power supply into the carrier.

Internal Power Bus. The power supply/controller carrier contains an internal power bus.

You do not need to use external cables to connect the system power supply

to the DeltaV controller and I/O interface carriers.

Modular power supplies. You know the power requirements for today,

but what about the future? Build a solid foundation now and build on it later.

Modular power architecture allows you to install additional power supplies for controllers and I/O

subsystems.

Precision outputs. System power supplies accept a wide range of power

inputs and convert the inputs into precise power outputs.

Power Redundancy: DeltaV system power supplies can be redundant on a 1-to-N basis, while other

systems are 1-to-1.

This provides an economical solution for creating system redundancy.

Fault Detection. Undervoltage and overvoltage conditions are detected and logged to protect

the controller and I/O subsystems and to automatically cold-start the controller in the event of a high-

capacity power failure.

Standards compliance. The power supply is EMC and CSA compliant.

It is designed to comply with European ‘Power Factor Correction’ standards.

Immediate notification of power failure. The internal relay outputs change state and alert

the user if the input voltage fails or the system power fails.

In addition, an LED on the power supply housing displays the status of the power supply.

System and Field Power Isolation. The system power supply provides isolation

between the system power supply and the field power supply when the system

power supply and the field power supply are powered by the same 24-volt DC bulk power system.

Power Supply Removal. The system power supply is easy to remove/replace.

The bulk power cord connects to an easy-to-install connector instead of screw terminals.

Emerson M-Series DC to DC System Power Supplies

Product Description

The DC/DC System Power Supply is used to power DeltaV controllers and I/O interfaces

from a 12 or 24V DC bulk power supply that can be mounted next to the controller

in the power supply/controller carrier and provides the 5 and 3.3V DC power required by the controller.

It provides 5V and 3.3V DC power for the controller.

It also provides 12 VDC power for the I/O interfaces and up to 8 amps when powered from a 24 VDC bulk

power supply.

Plug and Play Components. The system power supply assembly fits into any

power slot of any DeltaV power supply/controller carrier.

This not only simplifies system design, but also reduces spare parts inventory through interchangeability.

DIN-Rail Mounting. Power supply installation is simple.

Mount the power supply/controller carrier on the T-shaped DIN rail.

Then plug the system power supply into the carrier.

Internal Power Bus. The power supply/controller carrier contains an internal power bus.

You do not need to use external cables to connect the system power supply

to the DeltaV controller and I/O interface carriers.

Modular power supplies. You know the power requirements for today,

but what about the future? Build a solid foundation now and build on it later.

Modular power architecture allows you to install additional power supplies for controllers and I/O

subsystems.

Precision outputs. System power supplies accept a wide range of power

inputs and convert the inputs into precise power outputs.

Power Redundancy: DeltaV system power supplies can be redundant on a 1-to-N basis, while other

systems are 1-to-1.

This provides an economical solution for creating system redundancy.

Emerson The AMS 6500 Machinery Health Monitor

The AMS 6500 Machinery Health Monitor is an integral part of PlantWeb® and AMS software.

PlantWeb provides integrated machine health operation in conjunction with

the Ovation® and DeltaV™ process control systems.

AMS software provides maintenance personnel with advanced predictive and

performance diagnostic tools to accurately determine machine failures at an early stage.

Features

• Dual-channel, 3U-sized, 1-slot plug-in module cuts cabinet space requirements in half compared to

traditional four-channel 6U cards

• API 670-compliant hot-swappable modules

• Password-protected user configuration

• Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables

• Hardware temperature, sensors and cables

• Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

• For use with Inductive Displacement Sensor 9350

A6410 Dimensions:

PCB/EURO card format to

DIN 41494. 100 x 160 mm (3.937 x 6.300 in)

Width: 30.0 mm (1.181 in) (6 TE)

Height: 128.4 mm (5.055 in) (3 HE)

Length: 160.0 mm (6.300 in)

Net weight: approx. 320 g (0.705 lb)

Gross weight: approx. 450 g (0.992 lb)

Including standard packaging

Package volume: approx. 2.5 cubic metres (0.08 cubic feet)

Space

Space Required 1 slot

14 modules per 19″ rack

Emerson A6630 Temperature Monitor Machine Monitoring System

Sensor power supply

Each channel is equipped with an integrated sensor power supply.

Thermocouples:

Bias voltage for isolating thermocouples

RTD: Constant current supply: 250μA …. . 1mA

Voltage: 4V

Power supply

Redundant power supply via two power inputs (decoupling diodes).

At least one power input is required for module power supply.

Supply voltage: 24 (18…. .31.2) VDC according to IEC 654-2; class DC4

Power consumption: max. 8 W

Control inputs

All channels have two logic binary inputs for the following two functions:

Reset of the maximum measured temperature

Reset latching relay

Limit blocking

The control inputs are designed for 24V logic (active low input)

Low level: 0…. .3V; high level: 13…. .48V

Input resistance: ≥30 kΩ

Current output

Nominal range:

0/4… .20 mA or 20… .4/0 mA

Open and short circuit protection

Permissible load ≤ 500 Ω

Resolution 16 bit

Optocoupler outputs

Six collector/emitter outputs

Uce = 48 VDC

Ice = 100 mA

Emerson A6110 Shaft Relative Vibration Monitor

Absolute shaft vibration is sometimes selected when the bearing housing and

rotor are relatively close in mass, when the bearing housing is more likely to vibrate and affect the relative

shaft reading.

The AMS 6500 is an integral part of PlantWeb® and AMS software.

PlantWeb provides a comprehensive view of machine health in conjunction

with the Ovation® and DeltaV™ process control systems.

AMS software provides maintenance personnel with advanced predictive

and performance diagnostic tools that enable them to confidently and accurately determine machine failures early.

Features:

Dual-channel, 3U-sized, 1-slot plug-in module that cuts cabinet space requirements

in half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables,

Hardware temperature, sensors and cables

For use with displacement sensors PR6422. PR6423. PR6424. PR6425 and drivers CON 011/91. 021/91. 041/91

Sensor inputs

Number of inputs: two, independent or combined

Monitoring mode

Input types: eddy current, differential

Emerson sensor inputs: Part numbers: 6422. 6423. 6424. 6425

Isolation: Galvanically isolated from power supply

Input resistance: >100 kΩ

Input Voltage Range: 0 to -22 VDC

Input Frequency Range

Lower cut-off frequency 1 or 5 Hz

Upper cut-off frequency 50 – 2000 Hz adjustable

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