Category: Emerson

Uninterrupted control operation

Online upgradeable

Automatic commissioning

Bumperless transition

Introduction

Now you don’t have to worry about controller hardware failures interrupting your process and causing costly downtime.

With redundant controllers, your processes are automatically protected in the event of a hardware failure.

If the active controller fails, the backup controller automatically takes over, providing uninterrupted control operation without initialization or user intervention.

Switchover does not cause any interference with the ffeld output signals, so your process can continue to run uninterrupted.

Adding redundancy requires no special wiring or configuration; simply add a controller to your existing hardware.

Redundant controllers also support online upgrades of controller software and hardware. So you can upgrade MD Plus to MQ or MX online, or SD Plus to SQ online.

or SD Plus to an SQ or SX controller online without changing the configuration.

Benefits

Uninterrupted control operation. By installing redundant M-Series, S-Series, and PK controllers, you create a “safety net” that

protects your process from unexpected controller failures. In the event of a hardware failure, a backup controller is always available to keep your control and process up and running.

Online upgrades. Installing a redundant DeltaV www.cniacs.com controller allows you to upgrade your DeltaV system online.

New software can be installed into the backup controller online without disrupting operations.

Once the upgrade is complete, the backup controller is automatically configured and available, allowing you to switch to the new ffrmware without interrupting your process.

Once the switchover is complete, the original active controller can be upgraded. In addition, MQ controllers can be upgraded online to MX controllers.

SQ controllers can be upgraded online to SX controllers. This ensures that your system is always ready to expand as your control strategy evolves.

Automatic commissioning. The system automatically detects, commissions, and downloads spare controllers so you can safely replace equipment.

Add redundancy online by simply installing a new 2-wide backplane with system power and MQ, MX, SQ or SX controllers.

The SZ Controller Carrier or Dual Universal Safety Carrier provides 2 slots for SZ controllers, so there is no need to add anything other than additional SZ controllers.

PK controller carriers also provide 2 slots, so simply add a PK controller to an existing carrier.

The engineering database is automatically updated and the spare controller can be activated by simply assigning and downloading a controller redundancy license, all without interrupting the process.

There are no dip switches, jumpers or addresses to assign. The backup controller automatically assigns the proper backup address and starts working, protecting your process.

Bufferless Transitions The DeltaV controller is designed for bufferless control transitions from the active controller to the standby controller.

During this time, the output channels maintain their output state until the switchover is complete and the control module begins execution.

The control module uses signal status to ensure that all I/O channels are normal before taking control action on them.

All output signals are synchronized via the I/O readback function to ensure that control calculations are made based on the current output state.

When using CHARM or DeltaV Classic I/O cards with or without Foundation™ ffeldbus devices.

This ensures an uninterrupted transfer of control during switchover.

Expandable controller

Fast assembly

Easy to use

Field-proven architecture

Designed for electronic debugging

Advanced controllers

Introduction

DeltaV™ SQ controllers provide communication and control functions and integrate with ffeld devices and other nodes on the control network.

The SX and SQ controllers offer the option of matching controller capacity to process requirements. In addition, they offer new ease-of-use features that eliminate mounting screws and speed cabinet assembly.

Control strategies and system configurations created on earlier DeltaV systems can be used with this controller.

The SQ controllers have all the features and functionality of the M-Series controllers, including support for CHARM-based electronic commissioning.

See the control software product data sheet for the control language implemented in the controller.

Advantages

Scalable Controller: The SQ controller complements www.cniacs.com the SX controller by providing a smaller controller platform at a lower price point for small to medium-sized applications:

Fast: The SQ controller supports all the features you would expect from a DeltaV system: self-addressing, automatic I/O detection. All of these features are designed to

All of these features are designed to make your projects faster – plug and play!

Redundant Architecture: SQ controllers support 1:1 redundancy for increased availability. Redundant SQ controllers can be upgraded to SX controllers online – ruggedized!

Back-end Changes: You can easily upgrade SQ controllers to SX to handle project scope changes later in the project.

Simply replace the SQ controllers with SX controllers, and all existing configurations, documentation, and hardware design will remain intact.

Fast Assembly: S-Series hardware is designed to speed project execution. Brackets snap to standard DIN rails, and controllers and S-Series I/O snap into place without the need for set screws.

Easy to Use: The controller is also easy to connect.

Simply connect the SQ to the DeltaV network and have it auto-detected by DeltaV Explorer.

Add the controller and all its I/O interfaces to the system database and all components are automatically addressed and communicated with. No dip switches or jumpers need to be set.

Field-proven architecture The SQ controller is an evolution of the DeltaV MQ controller.

The new design enhances installation and stability while still utilizing the same field-proven processor and operating system.

All S-Series I/O cards run the latest enhancements to the corresponding M-Series I/O cards and provide the same field-proven, reliable operation.

Designed for electronic tuning, the SQ controllers have highly assignable I/O functions that can be electronically dispatched using CHARMs-based functions.

The electronic dispatch I/Os can be mounted in any position for easy system design and expansion with conventional I/O subsystems.

The 16-channel output relay module is designed for high reliability of the plant’s most critical rotating machinery.

This 2-slot monitor is used with the AMS 6500 to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

Any channel clear, alarm or warning signal can be selected as an input to the 16 channel output relay module.

Uses Boolean logic, applies time delays and selects output relays

Easy-to-use software provides a graphical logic display that graphically guides the user through the configuration.

The AMS 6500 Machinery Health Monitor is an integral www.cniacs.com part of PlantWeb® and AMS software.

PlantWeb provides comprehensive machinery health operation in conjunction with the Ovation® and DeltaV™ process control systems.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools, enabling them to determine machine failures early with confidence and accuracy.

3U-sized 2-slot plug-in module reduces cabinet space requirements by half compared to traditional 6U cards

API 670 compliant, hot-swappable modules

60 inputs, 30 logic expressions, 16 relay outputs

6740 is a 12TE wide module for IMR6000 series racks

6740-10 is a 10TE wide module for IMR6500 series racks

Data Outputs

Relays

Configurable redundant relays Data Outputs

Configurable redundant relays

Mechanical relays, API 670 compliant

Specifications Control Voltage: 13-32

VDC Contact Load: 48 V, 1 A Normally open or normally closed, selectable

Normally open or normally closed, selectable

Normally open or normally closed, selectable

Single Pole Double Throw (SPDT), Optional

Double Throw (SPDT)

Configurable Redundant Relay Off, Double Throw (SPDT)

Configurable redundant relays Off,

AND, OR, Triple Choice, AND AND OR Up to 30 logic expressions can be defined per relay.

The guiding principle of Emerson’s VersaMax is maximum versatility.

This compact, affordable control solution can be used as a compact PLC, distributed I/O, or distributed control.

With its modular and scalable architecture, intuitive functionality and ease of use, this innovative family of controls saves machine builders and end users a great deal of time and money.

Powerful PLCs in a small package

The VersaMax modular CPUs offer many www.cniacs.com features typically found only in larger PLCs, including up to 128kB of application memory.

These include up to 128kB of application memory, floating point, real-time clock, subroutines, PID control, flash memory, and unbuffered programme storage.

Serial port supports serial read/write and Modbus master/slave communications.

Rich and Useful I/O Options

Emerson offers a wide range of discrete, analogue, hybrid, and dedicated I/O modules. These modules can be freely combined

These modules can be freely combined to create stand-alone I/O stations with up to 256 I/O points and extended I/O systems with up to 2048 I/O points.

The perfect match for today’s open systems

VersaMax gives you the freedom to connect via PROFINET (remote I/O only), Modbus/TCP, other Ethernet networks as well as Genius, DeviceNet,

Profibus-DP, etc. VersaMax gives you the freedom to connect to a wide range of host controllers, including PLCs, DCSs, and PC-based control systems.

VersaMax also fully supports the power and open architecture of Emerson’s PC-based control solutions.

Cost-Effective Control and I/O

VersaMax features intuitive diagnostics, module hot-swapping, and quick-connect wiring to extend uptime and

Reduce engineering and training requirements and significantly lower project lifecycle costs.

Designed to Maximise Ease of Use

Every aspect of VersaMax has been carefully refined to meet the needs of the user. Snap-on I/O carriers mean no tools are required for module installation or removal.

Convenient rotary switches can be used to set bus addresses, reducing programming time. With VersaMax, you can even address I/O automatically.

Easy troubleshooting and machine setup

You can easily configure VersaMax I/O using the integrated PAC Machine Edition (PME) software.

PME is the same software as all PACSystems CPUs, so you only need one tool for everything from small to large applications.

This approach utilises the same hardware configuration, network configuration and programming editor. In addition, the QuickPanel+ HMI’s single tag database simplifies HMI development.

PACSystems™ RSTi-EP CPE200 Series

Compact Programmable Automation Controllers

Everything you need today to meet the business challenges of tomorrow.

The RSTi-EP CPE200 Compact Controller Series, with its built-in safety design, open programming and open communications, simplifies connectivity to traditional sensors and actuators as well as external analytical software platforms.

Simplifies connectivity to legacy sensors and actuators, www.cniacs.com as well as external analytical software platforms, while reducing cost and complexity for OEMs and end users.

The compact controller family simplifies connectivity to traditional sensors and actuators, as well as external analytical software platforms, while reducing cost and complexity for OEMs and end users.

Featuring the same high-performance runtime and toolchain as the PACSystems™ RX3i large-format controller, this compact controller family

It provides large programmable logic controller (PLC) functionality in a smaller footprint.

The PACSystems™ RX3i is designed to provide the functionality of a large programmable logic controller (PLC) in a small footprint, yet be small, cost-effective, and IIoT-ready so machine builders don’t have to sacrifice productivity or performance.

Out-of-the-box cybersecurity

Industrial controls have always been a target for cyber threats. We understand the risks involved in protecting our customers’ most important assets.

We believe in defence-in-depth architecture to secure assets from potential cyber threats.

The RSTi-EP CPE200 Compact Controller Series is Achilles Level 2 certified and has been designed with technologies such as Trusted Platform Modules and Secure Boot to ensure security.

Technologies such as platform modules and secure boot to prevent malicious applications and ‘unauthorised’ operating systems.

Centralised configuration allows encrypted firmware updates to be performed from a secure central location. an extensive set of network security technologies and tools help prevent unauthorised updates.

while built-in secure communication protocols help prevent man-in-the-middle and denial-of-service attacks.

Open communication for supply chain agility

In today’s interconnected global economy, unexpected external events can cause disruption and have a dramatic impact on narrow and rigid sourcing plans.

Now more than ever, organisations need to design systems with supply chain agility in mind.

In order to create flexible supply strategies, leading organisations are looking for products that can anticipate uncertainty.

providing them with maximum freedom to operate effectively no matter what happens.

The RSTi-EP CPE200 compact controller series is designed to enable supply chain flexibility.

We’ve built in open communication features that allow you to easily connect a wide range of third-party devices.

The RSTi-EP CPE200 features real-time I/O networking, up to three 1-Gbps Ethernet ports, and support for all popular communication protocols.

including PROFINET©, OPC UA, Modbus/TCP and DNP3.

The compact controller provides you with the toughness to succeed.

Modularity and flexibility

The RXi – Industrial Monitor Display Portfolio is available in screen sizes ranging from 7 inches to 24 inches, all in widescreen format.

The 7-inch and 15-inch models also feature outdoor sunlight readable (SLR) screens.

The modular nature of the unit provides great flexibility in configuring RXi – Industrial Monitors.

You can easily replace an indoor screen with an outdoor screen, change the screen size, or replace a damaged screen, all while using the same backplane module.

Recognising that effective processes require proper visualisation, the RXi – Industrial Monitor portfolio offers more functionality than ever before.

With display port inputs and display port outputs on every industrial monitor, you can simplify your architecture with MST daisy chaining.

Designed for Visualisation

RXi – Industrial monitors are designed with precision in mind when it comes to visualisation.

Multi-touch, projected capacitive screens feature high resolution, vivid graphics capabilities and fast response times to ensure relevant information is always available for viewing and interaction.

This enables operators to make faster, more informed decisions with a high-performance platform that reduces total cost of ownership.

Anywhere, anytime: a wide range of applications

The portfolio operates efficiently in temperatures as high www.cniacs.com as 65°C and as low as -20°C. The modules can be used outdoors and are available in a variety of configurations. Modules can be used outdoors and are equipped with sunlight-readable (SLR)

Readable (SLR) UV-protected screens.The screens of the RXi – Industrial Monitors are strictly IP66 certified and are protected against dust, humidity and even direct water spray.

RXi – Industrial monitors offer you solutions to meet your every need.

Display technology: designed to maximise the user experience

RXi – Industrial Displays bring industrial displays into today’s connected world, combining design, durability and power.

In an ultra-thin package, it’s perfect for the factory floor.

The sleek and powerful user experience (UX) connects people to machines with the latest touchscreen technology and widescreen displays.

The capacitive ultra-touch screen can be used while wearing personal protective equipment and is as sensitive as the latest smartphones.

In addition, the outdoor-grade sunlight readable (SLR) screen is almost twice as bright as the brightest smart devices.

Optically bonded screens with UV protection greatly reduce reflections and glare, providing operators with vivid, clear images for more complete and powerful process visualisation.

Rosemount 3153N Nuclear Qualified Pressure Transmitter

Industry-leading performance

– Meets the following standards

o IEEE Std 323™-1974/1983/2003

o IEEE Std 344™-1975/1987/2004

– 36 Mrad (360 kGy) TID Gamma Radiation

– 8.5g ZPA Seismic

– 333ºF (167.2ºC) Vapour/Temperature

– 0.2% Reference Accuracy

Introduction to the Rosemount 3153N Nuclear Pressure

The Rosemount 3153N Nuclear Pressure Transmitter is designed for precision pressure measurement in nuclear applications.

These applications require reliable performance and safety over a long service life.

The 3153N complies with IEEE Std 323™-1974/1983/2003 and IEEE Std 344™-1975/1987/2004.

Irradiance is 36 Mrads TID Gamma, Seismic Rating 8.5g ZPA, and Vapour Pressure/Temperature Performance.

Rigorous quality control during manufacturing includes traceability of pressure retaining components, special nuclear cleaning and hydrostatic pressure testing.

Transmitter Description

The Rosemount 3153N transmitter is similar in construction and performance to the proven Rosemount 3051 transmitter.

The transmitter is available in absolute (AP), gauge (GP), and differential (DP) configurations with a choice of six pressure ranges.

Direct electronic sensing using a fully sealed www.cniacs.com coplanar capacitive sensing element (see Figure 1) eliminates mechanical force transfer and problems associated with shock and vibration.

Compact design, two-wire system compatibility, and non-interactive external range and zero adjustments for standard calibration simplify installation and commissioning.

Wiring terminals and electronics are located in separate compartments, helping to

ensure that the electronics remain sealed during installation.

Operation

The process pressure is transmitted to the sensing diaphragm in the centre of the sensor unit by means of an isolating diaphragm and a silicone oil filler fluid.

The process or reference pressure is transmitted in a similar manner to the other side of the centre sensing diaphragm.

Capacitor plates on both sides of the sensing diaphragm detect the position of the sensing diaphragm.

Sudden and small axial movements should be detected within 40 milliseconds or less to minimise or avoid rotor-to-casing contact.

or avoid rotor-to-case contact. Redundant sensors and voting logic are recommended.

Thrust bearing temperature measurement is strongly recommended as a supplement to thrust position monitoring.

Shaft thrust monitoring consists of one to three displacement sensors mounted on the shaft end or thrust collar in the axial direction parallel to the shaft.

The displacement sensors are non-contact sensors that measure shaft position.

For critically important safety applications, the A6250 monitor provides triple redundant thrust protection.

The A6210 monitor can also be configured for differential expansion measurement.

During turbine start-up, both the casing and the rotor expand due to changes in thermal conditions.

Differential expansion therefore measures the relative difference between the displacement sensor mounted on the housing and the target of the sensor mounted on the shaft. If

housing and shaft grow at approximately the same rate, the differential expansion remains ideally close to zero.

Differential expansion measurement modes are supported in series/complementary or cone/slope modes.

Finally, the A6210 monitor can be configured in average rod drop mode to monitor riding belt wear in reciprocating compressors.

Over time, the rider band in a horizontal reciprocating compressor wears due to the force of gravity acting on the horizontally orientated piston in the compressor cylinder.

If the rider belt wears beyond the point where the piston would come into contact with the cylinder wall, damage to the machine and possible malfunction occurs.

By installing at least one displacement probe to measure the piston rod position, you will be notified when the piston drops – a sign of a worn rider band.

You can then set the shutdown protection threshold for automatic tripping.

The average piston rod drop parameter can be used as a coefficient to indicate actual riding belt wear.

Or, without applying any coefficients, the rod drop will indicate the actual movement of the piston rod.

The AMS 6500 is easily integrated with DeltaV and Ovation process automation systems.

Includes pre-configured DeltaV graphical Dynamos and Ovation graphical macros to speed graphical development for operators.

AMS software provides maintenance www.cniacs.com personnel with advanced predictive and performance diagnostic tools, enabling them to identify machine failures early with confidence and accuracy.

Features:

Dual-channel, 3U-sized, 1-slot plug-in module reduces cabinet space requirements by half over traditional four-channel 6U cards

API 670 and API 618 compliant hot-swappable modules

Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, simplification, and cable connections,

Hardware temperature, simplification and cable

Built-in software linearisation for easy post-installation adjustment of sensors

For use with displacement sensors 6422. 6423. 6424 and 6425 and driver CON xxx

CSI A6120 Enclosure Seismic Vibration Monitor for CSI 6500 Machinery Health Monitor

The Case Seismic Vibration Monitor for use with electromechanical seismic sensors is designed for high reliability on the plant’s most critical rotating machinery.

This 1-slot monitor is used in conjunction with other CSI 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressors and hydraulic turbines. Casing measurements are common in nuclear power applications.

The primary function of the casing seismic vibration monitor is to accurately monitor casing seismic vibration, the

and to reliably protect machinery by comparing vibration parameters with alarm set points, actuated alarms and relays.

A case seismic vibration sensor, sometimes referred to as a case absolute vibration sensor (not to be confused with a shaft absolute vibration sensor), is an electrodynamic, internally spring-loaded, and magnetically actuated vibration sensor.

It is an electrodynamic, internal spring and magnet, velocity output type sensor.

A housing seismic vibration monitor monitors the overall vibration of a bearing housing at millimetres per second (inches per second).

Since the sensor is mounted on the bearing housing, vibration in the housing can be affected by many different sources.

These include rotor motion, foundation and bearing box stiffness, blade vibration, adjacent machinery, etc.

When replacing ffeld sensors, many are being updated to piezoelectric sensors, which provide internal integration from acceleration to velocity.

Piezoelectric sensors are a new type of electronic www.cniacs.com sensor rather than the older electromechanical type.

Case Seismic Vibration Monitors are backward compatible with electromechanical sensors installed in the ffeld.

The CSI 6500 Machinery Health Monitor is an integral part of PlantWeb® and the AMS Suite.

PlantWeb combines Ovation® and DeltaV™ process control systems to provide operators with an integrated view of machinery health.

The AMS Suite provides maintenance personnel with advanced predictive and performance diagnostic tools to accurately determine machine failures at an early stage.

Features:

Dual-channel, 3U-sized, 1-slot plug-in module that cuts cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Use with electric (electromechanical) sensors 9266. 9267. or 9268

The ModBus and Rack Interface Module is designed to provide high reliability for the plant’s most critical rotating machinery.

It reads parameters from all AMS 6500 modules and outputs them via ModBus TCP/IP and/or ModBus RTU (serial).

This 1-slot monitor can be used with www.cniacs.com other AMS 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

Operators have access to machinery health parameters in the control environment for seamless integration.

The module powers a local graphical display on the protection rack for reading machine and instrument information.

It can be configured with ModBus TCP/IP or ModBus RTU, or both with redundant paths.

The AMS 6500 is an integral part of PlantWeb® and AMS software.

PlantWeb combines the Ovation® and DeltaV™ process control systems to provide operators with an integrated view of machine health.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools to accurately determine machine failures at an early stage.

3U-sized, 1-slot plug-in module reduces cabinet space requirements by half compared to traditional 6U cards

API 670-compliant hot-swappable modules

Password protected user configuration

Self-test features include monitoring of hardware, power inputs and hardware temperature

A6824 module can be used in multiple 19’ racks

A6824 is a 6TE wide module with no redundancy option for IMR6000 series 19’ racks