Category: GE

About the IC695PMM335

The IC695PMM335 is an intelligent module that is part of Emerson Automation’s PACSystem RX3i automation platform, formerly known as the GE Intelligent Platform (GE IP). The module is specifically designed for use as a motion controller module, capable of controlling up to 4 axes of motion and virtual or time-based axes. The module is used to interface with servo motors through position feedback provided by individual encoders mounted on the servo motor. The module is capable of controlling a variety of control loops, such as a position loop with an update rate of 500 μs; a Fanuc Serial Servo Bus (FSSB) speed loop with an update rate of 125 μs, and an FSSB torque loop with an update rate of 62.5 μs. Up to three modules can be connected to a single RX8i frame to control up to 40 axes of motion.

The IC695PMM335 has a fiber-optic FSSB port and fiber-optic I/O communications on the front panel of the module. It also features panel I/O terminals that accommodate four (4) 24VDC, optically isolated, general purpose inputs configurable as source/pot wiring; two (2) 24VDC, high speed inputs configurable as pull/pot wiring and two (2) 24VDC, optically isolated, general purpose inputs/outputs configurable as pull/pot wiring. Compatible encoder feedback devices for the motion controller module are incremental or absolute serial encoders.

In addition, this IC695PMM335 supports configuration of electronic CAM profiles, up to 3 interrupt routines per module, diagnostic logic blocks, runtime data logging, and is PLCopen compliant. In addition, the IC695PMM335 data logs can be uploaded and displayed using the Proficy Machine Edition software package.

The GE Fanuc IC695PMM355 PacMotion 4-axis servo motion controller module is part of the RX3i PacSystems family.

This RX3i PacSystems controller module is the latest addition to the advanced RX3i PacSystems line of programmable automation controllers.

Like the other modules in the family, the RX3i controller comes with a control engine and a common programming environment, allowing applications to be ported across a variety of hardware platforms.

makes applications portable across a wide range of hardware platforms while providing true convergence of control options.

The IC695PMM355 Servo Motion Controller module and the entire RX3i product line deliver high levels of performance with 10 MB of user memory and a 300 MHz Intel processor.

The elimination of multiple controllers also www.cniacs.com simplifies control setup. These controllers also feature a variety of input and output modules.

More than 40 types are available for simple and complex applications. The series also features different network modules.

The GE Fanuc IC695PMM355 Servo Motion Controller features a universal backplane with a high-speed PCI bus operating at 27 MHz.

It enhances fast data entry for complex input and output applications. It has a serial bus for simple input and output applications to optimize performance.

It also features a universal backplane that supports hot-swapping, a feature that minimizes machine downtime.

Typically, PacSystems controllers provide high performance on a variety of platforms, allowing end users with application variability to

This allows end users and OEMs with application variability to choose the specific control system hardware that best fits their needs in a compact and unified package.

These controller modules all support Proficy Machine Edition software, which enhances the development of maintenance processes and machine-level automation systems.

Functional Description

The IS215ACLEH1AB is an Application Control Layer module developed by GE. It is part of the EX2100 control system.The ACL is a complex microprocessor-based host controller designed to perform multiple functions across communication networks such as EthernetTM and ISBus. This section provides an overview of its functionality and deployment.

Features

Deploys in a standard Innovative Series Drive or EX2100 Excitation Board Rack: The ACL integrates seamlessly into a standard Innovative Series Drive or EX2100 Excitation Board rack, occupying two and a half slots within the rack. This subsection details the www.cniacs.com location and utilization of IT in these industrial setups.

Location in the Control Cabinet: In a typical industrial setup, the ACL and board racks are located in the control cabinet. This subsection details their location in the cabinet and their importance in industrial applications.

Connector Configuration and Interfaces: ACL’s P1 connectors, in a 4-row 128-pin configuration, play a critical role in interfacing with other components such as the Control Assembly Backplane (CABP) in drive applications. This subsection details the connector’s function and connectivity.

Installed in the EX2100 Exciter: For EX2100 Exciter systems, the ACL is installed within the Exciter Backplane (EBKP) to facilitate centralized control and monitoring functions. This subsection explains the installation process and its effect on the operation of the exciter system.

Functional Description

The IS215UCVEH2AF is a VME board developed by GE. It is part of the Mark VI control system. This single-slot VME (Versa Module Eurocard) board plays a vital role in the operation of the control system. The system utilizes a 300 MHz Intel Celeron microprocessor with 32 MB of DRAM memory. It offers flexibility between 16 MB or 128 MB compact flash modules. In addition, the system includes a 128 KB L2 cache for faster data access. To support the controller functions, an 8K battery-powered SRAM is allocated for use as the NVRAM in the system architecture.

Primary Ethernet Interface (Ethernet 1)

The primary Ethernet interface (Ethernet 1) on this system has the following specifications:

Connection type: Twisted pair 10BaseT/100BaseTX technology and RJ-45 connectors allow for a variety of connection options.

Communication protocol: TCP/IP protocol: Primarily used for communication between the controller and the toolbox, ensuring seamless data exchange within the system.

EGD Protocol: Designed to communicate with CIMPLICITY HMIs and 90-70 series PLCs (Programmable Logic Controllers), facilitating efficient and reliable data transfer.

Ethernet Modbus Protocol: Supports communication between the controller and third-party DCS (Distributed Control System), providing compatibility and integration across different systems.

COM ports

The system contains two miniature 9-pin D connectors dedicated to COM ports:

COM1: Function: Dedicated for diagnostic purposes, maintains a baud rate of 9600 with data configuration set to 8 data bits, no parity and 1 stop bit.

COM2: Purpose: Dedicated for serial Modbus communication, supports variable baud rates of 9600 or 19200. This port facilitates efficient and reliable communication of Modbus related data transactions.

Part of the Mark VI GE Speedtronic series, the GE Mark VI IS200TRPLH1A is used as a primary trip terminal board.

General Electric’s IS200TRPLH1A board assembly is used in the company’s Mark VI system for conditioning industrial gas and steam turbine systems.

The Mark VI was one of the last Speedtronic systems developed and released by General Electric.

This board is typically found only on steam turbines. It is compatible with the Mark VI and Mark VIe systems.

It is the terminal card for the primary stroke on large www.cniacs.com steam turbines. It is the primary overspeed protection on large steam turbine systems.

The board is controlled by the Turbine Protection Controller card, which is usually a VTUR or PTUR board.

It also works in conjunction with the TREL board to provide an emergency/primary interface to the ETD.

The TRPL board feeds the negative side of the 125 VDC to the trip solenoid, while the TREL board provides the positive side. Up to three trip solenoids can be connected to these boards.

The boards have two large terminal blocks with a total of 48 connector points.

Also included are MOV diodes, resistors, transistors, integrated circuits, jumpers, and nine magnetic relays, as well as 3D housing connectors and other plug connectors.

Three voting circuits are connected via relays to three trip solenoids.

The trip circuits include solenoid suppression and voltage monitoring, and the solenoids vote using two-thirds contacts.

The IS215VCMIH2B is a VME communications interface card manufactured by General Electric as part of the Mark VI family for gas turbine control systems.

The VME Bus Master Controller (VCMI) board serves as the communications interface between the controller and I/O boards, as well as with the IONet system control network.

The VCMI also acts as the VMEbus master controller in the control and I/O racks, managing the IDs of all boards in the rack and their associated terminal blocks.

Through the J301 backplane connector, the VCMI card receives analog and digital feedback on power status.

There are two versions of the VCMI board: VCMIH1 and VCMIH2.The board has four port connections on the front panel.

The board has four port connections on the front panel, including three IONet connectors and one serial port. There are three LEDs above each IONet connector.

“TX”, ‘RX’ and ‘CD’ are the labels on them. The panel www.cniacs.com also contains four LEDs labeled 1. 2. 4. and 8. as well as LED indications labeled Run/Fail/Status (located above the pushbutton reset switch).

The panel attaches to the motherboard using screws.

Features of the IS215VCMIH2B

Board Type: 6U high VME board, 0.787 inches wide

Processor: The TMS320C32 is a 32-bit digital signal processor from Texas Instruments (TI).

Memory

32 KB dual-port memory in 32-bit transfer configuration

256k x 32 SRAM

512k x 8-VCMIH B; 4096K x 8-VCMIH C Flash memory

Communication

H1 version – 10 Mb/s, 1 IONet 10Base2 Ethernet port, BNC connector

H2 version – 3 IONet 10Base2 Ethernet ports, BNC connectors, 10 Mbits/sec

Features

For network connectivity, the UCVG features two 10BaseT/100BaseTX-compliant Ethernet ports, each utilizing an RJ-45 connector. These Ethernet ports support a variety of communication functions.

The primary Ethernet port on the UCVG is designed for integration with the Universal Data Center (UDH), facilitating configuration tasks and peer-to-peer communications.

This ensures that the UCVG can be easily managed and can communicate efficiently with other devices or systems in the network, making it a suitable choice for a variety of applications that require stable and fast data transmission.

Status LED Indicators

B (Boot): This red LED indicates that the BIOS boot process is currently in progress.

When this LED is on, it indicates that the system is initializing www.cniacs.com and loading the Basic Input/Output System (BIOS) firmware required for the hardware to communicate with the operating system.

I (IDE Activity): This yellow LED illuminates to indicate that IDE activity is taking place.

This means that the board is actively reading or writing to an IDE storage device, such as a hard disk drive or solid state drive, indicating that a data transfer operation is in progress.

P (Power): The green LED indicates that power is present and the board is receiving the power it needs to operate.

When this LED is on, it confirms that the board is properly powered and ready to operate.

R (Board Reset): This red LED illuminates to indicate that the board is in the reset state.

It indicates that the system is being manually or automatically reset, signaling the restart process that will reinitialize the board’s hardware and software components.

Applications

The AquaTrans AT868 Liquid Flow Transmitter is a complete ultrasonic flow metering system for measuring the following liquids:

– Drinking water

– Wastewater

– Sewage

– Discharge water

– Treated water

– Cooling and heating water

– Other liquids

Features

– Economical, non-intrusive flow measurement

– Simple setup and installation

– Suitable for a wide range of pipe sizes and materials

– Suitable for lined pipes

– Dual channel/dual path versions available

– Velocity, volume and totalized flow

– Built-in keypad for field programming

Liquid Flow Ultrasonic Transmitter

The AquaTrans AT868 Liquid Flow Ultrasonic Transmitter combines state-of-the-art flow measurement capabilities with a low-cost transmitter package that can be mounted directly at the process measurement point.

It can be installed directly at the process measurement point. It is designed for water and wastewater applications in full pipelines.

The all-digital AquaTrans AT868 has no moving parts and requires minimal maintenance.

The on-board microprocessor utilizes patented Correlation Transit-Time™ technology for long-term drift-free operation. Automatically adjusts to changing fluid characteristics and dynamically configurable operating software simplifies programming.

Transit-Time Flow

Measurement Technology

Transit-Time technology uses a pair of transducers, each of which sends and receives a coded ultrasonic signal through the fluid.

As the fluid flows, the signal transmission time in the downstream direction is shorter than in the upstream direction; the difference in transmission time is proportional to the flow rate.

The AquaTrans AT868 measures this time difference and uses programmed pipe parameters to determine flow rate and direction.

The IS200VTURH1B is GE’s main turbine protection plate for the Mark VI system.

The Mark VI is one of several gas/steam turbine management systems released by GE as part of the “Speedtronic” family.

The MKVI is built on a TMR (Triple Modular Redundancy) architecture and features a connected HMI (Human Machine Interface) that allows the user to access turbine data from a central location.

The IS200VTURH1B provides a variety of functions including monitoring the sensing shaft current/voltage (overshoot alarm), the

measuring turbine speed to generate a primary overspeed trip, and controlling the three primary overspeed trip relays belonging to the TRPx terminal board.

The board also monitors eight Geiger-Mueller flame detectors on the gas turbine.

The IS200VTURH1B has an attached single-slot panel with three LED indicators and a cable connector (J5).

The panel is connected to the PCB by three screw connections. the PCB consists of more than 60 integrated circuits, 13 transistors, hundreds of capacitors and resistors, as well as diodes and inductive coils.

The board has two backplanes, a multi-position female plug for connecting daughter boards, and several connectors made of conductive dots and traces.

The board is factory drilled in several locations to provide mounting options, including four holes for standoffs to support the previously mentioned daughter boards.

The board is labeled with codes such as 6BA01. 94V-0. and Type 6.

See the Mark VI Turbine Control System Guide (GEH-6421) for more information on the operation, installation, and function of the IS200VTURH1B.

The IS200SAMBH1A is an acoustic monitoring terminal board that is part of the GE Speedtronic Mark VI gas turbine controller.

The dual terminal board adds 18 inputs to the acoustic monitoring system via 36 terminals on the terminal strip for two-wire input connections.

The board also has terminal blocks with 36 terminal connections for two-wire buffered outputs for a total of 18 outputs.

Typically, these outputs are used to monitor voltage signals.

To protect against high-frequency noise from external sources, the IS200SAMBH1A is equipped with a passive electromagnetic interference (EMI) filter.

The IS200SAMBH1A has an attached metal frame www.cniacs.com that surrounds the PCB on all four sides.

The frame has a flat-top flange along each long side of the board that has been drilled with mounting slots or holes, as well as other flanges.

Various codes, including FA/00. are written on the surface of the board.

Standoffs and screw mounts attach the board assembly to the frame described earlier.

The board measures 9.1 inches x 5.625 inches. Air convection is used to cool the room.

The IS200SAMBH1A is a circuit board assembly manufactured by GE for the Mark VI and Mark VIe systems.

Both systems are GE-designed platforms that serve as management tools for their heavy-duty turbines, with the advantage of GE-designed integrated software and hardware.

This IS200SAMBH1A is used as an acoustic monitoring terminal board. It is a dual terminal board that provides 18 inputs for the acoustic monitoring system.

The board has 36 terminals dedicated to 2-wire inputs. It also has 36 terminals for connecting external meters to the 2-wire buffered outputs.

This will provide 18 outputs. The outputs are used to monitor AC voltage signals.