Category: Kollmorgen

AKD2G Servo Drives

A powerful system that integrates SafeMotion and is simple to use

The new AKD2G servo drive introduces Kollmorgen’s Servo on a Chip™ computing engine,

which can control 2 axes and up to 28 I/Os simultaneously.

During development, we optimized the AKD2G for single-cable motors, resulting in a simplified design.

Flexible

“ Available as a single-axis drive or dual-axis drive

“ Modular design allows the user to customize the functionality according to the needs “ Supports a wide range of feedback devices.

“ Supports a wide range of feedback devices; SFD & HIPERFACE DSL standards; optional feedbacks include EnDat,

BiSS, analog sine/cosine encoders, incremental encoders, and resolvers

“ Multiple system-optimized bus options available, including EtherCAT & FSoE and CANopen

 “ Over-voltage, over-current and over-temperature detection for increased system reliability

“ SafeMotion Monitor (SMM), SIL3/PLe, available as an option

 “ Dual channel STO per axis (up to SIL3/PLe)

“ Industry-leading power density for installation flexibility

– Fits into a 10” [25.4cm] deep control panel

Simple to use

“ Fully adaptable to Kollmorgen controllers and motors

“ Kollmorgen WorkBench GUI enhances user experience and ease of use

“ Hybrid motor power connectors optimized for single cables; no adapters, D-subs and splitters required

“ CAGE CLAMP CLAMP connectors for I/O terminals enable easy and fast installation

“ Optically isolated I/O reduces noise and eliminates need for additional hardware

Designing more advanced equipment

Realize your most ambitious designs without compromise. 2G Motion Control drives,

motors and cables are designed to work together to achieve the highest performance.

The drives, motors, and cables in the 2G Motion Control System are designed to work together for maximum performance.

AKM2G servo motors provide an average 30% torque increase without changing form factor or mounting style.

AKD2G drives include advanced SafeMotion options, expandable I/O, and dual-axis models – all while maintaining the same drive size.

Delivering More Performance

Our highly regarded WorkBench GUI simplifies motion programming and debugging, and the drive’s graphic

display on the drive provides the information you need for efficient machine startup, troubleshooting and maintenance. Through our joint

design services, you can work directly with motion control experts 

who are committed to helping you achieve superior performance with a wide range of customized solutions.

customized solutions to help you achieve superior performance.

EtherCAT® Bus Coupler

The EtherCAT® Bus Coupler connects Real-Time Ethernet systems via modular, expandable electronic terminal blocks. A complete unit consists of a Bus Coupler, a set of Bus Terminals and a terminal.

Features
The EtherCAT Coupler connects the real-time Ethernet system EtherCAT with modular, expandable electronic terminal blocks. A unit consists of a Bus Coupler, a set of terminals and a terminal.

The Bus Coupler recognizes the connected Bus Terminals and automatically assigns them to the EtherCAT process image. The Bus Coupler is connected to the network via the upper Ethernet interface. The lower RJ 45 socket can be used to connect other EtherCAT devices in the same strand.

In an EtherCAT network, the EtherCAT Coupler www.cniacs.com can be installed anywhere in the Ethernet signaling section (100BASE-TX) – except directly on the switch.

EtherCAT (Ethernet Control Automation Technology) is an Ethernet solution for industrial automation characterized by excellent performance and particularly simple operation. etherCAT enables Ethernet star topologies to be replaced by simple line structures. In addition, EtherCAT can also be wired in the “classic” way using switches for the integration of additional Ethernet devices. The master does not require special plug-in cards and can be realized on any existing Ethernet controller using very simple interfaces. EtherCAT is therefore also ideally suited for small and medium-sized control applications and will open up new fields of application for distributed I/O.

For EtherCAT, stand-alone I/O systems with protection class IP 20 are available as EtherCAT Terminals. Unlike the Bus Terminals, in which the fieldbus signals are realized in a Bus Coupler on a terminal bus that is internally independent of the fieldbus, the EtherCAT protocol remains fully intact within the individual terminal.

AKM®2G Servo Motors

The Next Generation of Servo Motors Offering Industry Leading Performance with a Compact Footprint

The Advantages of AKM2G Servo Motors

•  With the same size, the AKM2G offers an average 30% more torque

• Installation of motors in the tightest space

• Ultimate motor efficiency over IE4 requirements

• Low cogging high dynamic motor design

•  Highest torque density on the market

• Quick start-up and plug-and-play detection

•  AKM2G windings optimized for AKD family drives

• Lower system cost due to single cable and perfect fit motor and drive

• Extended speed range using field weakening operation

• Precise positioning and low velocity ripple

•  Optimized system performance AKM2G and Kollmorgen drives

• Ready for Industry 4.0 using data transfer and storage in motor feedback

• Fail safe brake for vertical axis

• Innovative temperature sensor for optimal usage of rated temperature range by effective overload protection

• Compact effective design due to improved www.cniacs.com heat transfer and loss reduction

• Future oriented servo technology

• Scalable single cable solution with SFD3. Hiperface DSL and EnDat 2.2

• Fast and reliable plug with bayonet lock

• Fast mounting using direct access to the screws from the rear

• Ease-of-use servo system

• 23 frame size and design length combinations perfect fit for your application

•  Flexible feedback, winding and mount options

• IP65 shaft seal options for dry run and lubricated operation

• Designed for simplified Co-Engineered solutions

• CE, UL, RoHS, REACH and EAC conformance

•  Flexible in standard, easy to customize design

Designing more advanced equipment

Realize your most ambitious designs without compromise. 2G Motion Control drives, motors and cables are designed to work together to achieve the highest performance.

The drives, motors, and cables in the 2G Motion Control System are designed to work together for maximum performance.

AKM2G servo motors provide an average 30% torque increase without changing form factor or mounting style.

AKD2G drives include advanced SafeMotion options, expandable I/O, and dual-axis models – all while maintaining the same drive size.

Delivering More Performance

Our highly regarded WorkBench GUI simplifies motion programming and debugging, and the drive’s graphic

display on the drive provides the information you need for efficient machine startup, troubleshooting and maintenance. Through our joint

design services, you can work directly with motion control experts who are committed to helping you achieve superior performance with a wide range of customized solutions.

customized solutions to help you achieve superior performance.

Engineer more reliably

Our highest motion control performance standards are perfectly matched to your application, eliminating the risk of under- or over-performing components.

eliminating the risk of under- or over-performing components. We offer reliable supply, application expertise, and personalized support that no other supplier can match.

We offer reliable supply, application expertise and personalized support that no other supplier can match. Kollmorgen gives you the confidence to bring reliable and superior solutions to the global marketplace.

Kollmorgen gives you the confidence to bring reliable and superior solutions to the global marketplace.

AKD2G Servo Drives

A powerful system that integrates SafeMotion and is simple to use

The new AKD2G servo drive introduces Kollmorgen’s Servo on a Chip™ computing engine, which can control 2 axes and up to 28 I/Os simultaneously. During development, we optimized the AKD2G for single-cable motors, resulting in a simplified design.

Flexible

“ Available as a single-axis drive or dual-axis drive

“ Modular design allows the user to customize the functionality according to the needs “ Supports a wide range of feedback devices.

“ Supports a wide range of feedback devices; SFD & HIPERFACE DSL standards; optional feedbacks include EnDat, BiSS, analog sine/cosine encoders, incremental encoders, and resolvers

“ Multiple system-optimized bus options available, including EtherCAT & FSoE and CANopen

 “ Over-voltage, over-current and over-temperature detection for increased system reliability

“ SafeMotion Monitor (SMM), SIL3/PLe, www.cniacs.com available as an option

 “ Dual channel STO per axis (up to SIL3/PLe)

“ Industry-leading power density for installation flexibility

– Fits into a 10” [25.4cm] deep control panel

The Digifas 7201 is a digital industrial servo amplifier designed by Kollmorgen to aid the automated control of industrial servo systems.

The amplifier is designed for the 6SM synchronous brushless synchromesh motor range; it also features a sophisticated design that allows it to operate over a very wide speed range with accurate control at that speed.

The industrial operator’s enclosure is IP20 rated; therefore, the servo amplifier is completely protected from foreign solid materials with an outside diameter greater than 12 mm.

Under ideal operating conditions, the Digifas 7201 servo drive amplifier operates at up to 95 per cent efficiency; the amplifier can maintain this high level of motor www.cniacs.com efficiency for more than five years without any significant machine braking.

The Digifas 7201 servo amplifier is designed with a three-phase electrical connector through which it can receive the rated current required for optimum operation.

The rated supply voltage that can be used for this industrial machine is between 80 and 400 volts; this voltage should be supplied at a frequency between 50 and 60 Hz.

The electrical components of this industrial servo drive are susceptible to electrical damage; therefore, it is important for the operator to connect the amplifier to a fuse.

This fuse protects the controller’s power circuits from sudden electrical surges that often occur in industrial servo systems.

The industrial servo drive operates in a permissible ambient temperature range of 0 to 40 degrees Celsius; this is important to prevent overheating that often occurs when the servo amplifier operates in ambient temperatures above 45 degrees Celsius.

AMPLIFIER SPECIFICATIONS Amplifier Specifications:

Electrical Characteristics

– Closed-loop speed bandwidth up to 400 Hz

– Motor current ripple frequency 16 kHz

– Switching frequency: 8 kHz

– Long-term speed regulation (0.01%)

– Position loop update rate 250 µs (4 kHz)

– Speed loop update rate 250 µs (4 kHz)

– Commutation update rate 62.5 µs (16 kHz)

– SVM Current loop update rate 62.5 µs (16 kHz)

Fault protection

– Output phase-to-phase and phase-to-ground short circuit protection

– Overvoltage protection

– Undervoltage protection

– Over-temperature (motor and amplifier)

– Overspeed

– Overcurrent

– Feedback loss

– Foldback

– Loss of power supply

– Excessive position error

Environmental

– Operating range

– Ambient temperature 0 to 45°C www.cniacs.com (derated to 55°C above ambient)

– Storage temperature -25°C to 55°C

– Humidity (non-condensing) 85% maximum

Speed loop compensation

– PI Plus controller (PDFF format) or PI controller

– Field adjustable and digitally repeatable

Position loop compensation

– Proportional loop with feed forward

Analogue Inputs/Outputs

– 2 configurable inputs: ±10V, 12 and 14 bit resolution

– 2 configurable outputs: ±10V, 10-bit resolution

Digital Inputs/Outputs

– 4 Configurable Inputs: 24 Volt, PLC Compatible

– 2 Configurable Outputs: 24V (open collector), PLC compatible

– Remote Enable Input: 24 Volt, PLC Compatible

Drive Status Relay (BTB/RTO)

– Contact Closure, 0.5 Amp Rating, 24 Volt

Pulse or Master/Slave Inputs

– Pulse command: pulse/direction or quadrature encoder format

– RS-485 Receiver

– Up to 16 slave amplifiers can be connected

– Input ratios configurable

User position feedback (encoder-equivalent output port)

– Configurable as encoder equivalent (ROD) or SSI format

– Encoder Equivalent (ROD): A quad B with marker (zero) pulses, RS-485 Driver

– SSI (Serial Synchronisation Interface): 1.5 Mhz maximum clock frequency, RS-485 driver

– Programmable Resolution

Kollmorgen GOLDLINE™ BH/MH Series

– 0.52 to 69 lb-ft (0.7 to 93 Nm)

– 70.0 to 190 mm (2.76 to 7.5 in.) square frame

– Resolution feedback

– Speed up to 7500 RPM

– 400/480 VAC, 565/680 VDC bus voltage ratings

Kollmorgen GOLDLINE BH/MH Servomotors continue the Kollmorgen tradition of high performance motors.

Designed around the classic, industry-standard www.cniacs.com Kollmorgen GOLDLINE series, the BH/MH motors are built with the highest-energy rare earth motors available.

Featuring the highest energy rare-earth NdFeB magnets and superior heat dissipation design, they provide excellent sustained and peak torque performance in a compact package.

The servo motors utilise patented IPM (Internal Permanent Magnet) design technology to achieve excellent torque-to-inertia and torque-per-volume ratios.

The BH/MH series servomotors are available in 5 frame sizes with 3 stack lengths per frame, and the BH/MH series has multiple windings per stack to meet a wide range of applications.

BH Series (Low Inertia)

The BH series has an extremely low rotor inertia for optimum performance in applications requiring rapid acceleration and deceleration.The IPM magnetic design provides extremely high torque density and torque/inertia ratio.

When coupled with SERVOSTAR®600 series amplifiers, the speed/torque range is the widest in the industry.

MH Series (Medium Inertia)

The MH series is an extension of the BH series. With seven times the inertia of the BH series, this series of motors offers superior performance for systems with compatible loads or large inertia mismatches.

Features: BH or MH Series

– Compact (high torque/volume ratio)

– Standard speed of 7500 RPM

– IPM (Internal Permanent Magnet) design with small tooth slots

– CE compliant and UL listed

– Rugged resolver feedback

– Built-in thermostat

– Rear shaft extension for additional feedback devices

– Class H insulation system

– Rotatable CE connectors standard on 12x, 22x and 42x racks

– Junction box as standard for 62x and 82x racks

Kollmorgen S200 Servo Drives are the first fully digital industrial drives with a velocity loop bandwidth of 800 Hz.

These compact drives feature high-resolution feedback and high-performance current loop bandwidth for smooth motion and fast response.

This simplifies tuning and increases unrivalled system throughput.

Intelligent feedback with an www.cniacs.com electronic motor nameplate enables plug-and-play commissioning in most applications.

Features

Available for 120/240 VAC and 20-90 VDC operation with current ratings ranging from 1.5 amps RMS continuous to 48 amps RMS peak current

24-bit high resolution feedback

3-5 kHz high performance current loop bandwidth

Intelligent feedback with electronic motor nameplate eliminates the need for drive parameterisation and servo loop tuning, enabling plug-and-play commissioning in most applications

Standard features include torque and speed control bases, electronic gearing, analogue reference inputs up to 18 bits and encoder equivalent outputs

Options available to support indexing or SynqNet™-based programmable motion control

Meets UL 508C, CE, EN50178. EN61800-C and Semi F47 standards

Separate ‘Keep Alive’ power input allows quick recovery from emergency stops

The Benefits

Wide power range allows deployment of a single drive family in a complete machine

Small footprint allows for smaller cabinets or installation close to the point of use

Optically isolated inputs/outputs, positive locking connectors and full failsafe protection to extend machine life and prevent accidental damage

High-performance system designed for increased machine throughput

Easy-to-use graphical user interface reduces engineering and support time

Reduced overall costs

Technical Data

Dimensions

S200 Series Drives

Industry-leading performance in a small package The Danaher S200 Series of brushless servo drives combines high-performance servo technology into a full power range family with DC and AC inputs.

Danaher S200 Series brushless servo drives incorporate high-performance servo technology into a full power range family with DC and AC inputs. Especially for low-power applications, the

S200 Series offers more performance and ruggedness than ever before, without sacrificing reliability or package size.

This Danaher Motion/Kollmorgen SR30200-Y012 Servostar digital amplifier is used and in good condition.

Configuration:

-S: Servo Amplifier Series

-R: Resolver

-30: 30 Amp continuous current

-200: Analogue input basic model

-Input: 310 VDC, 43 ADC, 13.33kW, 60A peak rating

-Output: 230 VAC, 30 Amps/phase, 11kW

-Firmware version: 2.1.1

– Compact, easy-to-use digital amplifier with www.cniacs.com integrated power supply for many types of brushless servo motors

– Simple installation and setup with ‘MOTIONLINK® for SERVOSTAR’ software for fast start-up and operation

– Optional tuning algorithms provide maximum flexibility for superior system performance

Features:

Fully digital processing

PI, PDFF and pole configuration digital control loop options

Feedback options

Advanced sine wave commutation technology

Patented torque angle control

RS-232 or 485 communication

Accepts analogue, pulse direction or encoder master commands

Motion indexing and homing

Autotuning

The Danaher Motion/Kollmorgen SERVOSTAR S-Series is a unique combination of technology and operational simplicity that

provides excellent value in a space-saving package.

Designed for easy installation, SERVOSTAR’s pluggable connectors, interface options and communication flexibility get you up and running quickly.

With SERVOSTAR, you can meet or exceed machine performance and cost expectations by specifying the most efficient motor and drive combination.

SERVOSTAR creates greater throughput for increased productivity and operational efficiency.

Precision low-speed control adds ultra-smooth performance that translates directly into better finish.

To complement SERVOSTAR, Kollmorgen offers the world’s widest range of precision servo motors that

helping you maximise overall speed, accuracy and reliability while virtually eliminating interoperability issues.

You get universal motion control solutions that feature Kollmorgen’s renowned quality, global service and experienced support.

A combination of better performance at a lower cost. That’s where the value is.

Optimise the performance of your motion control system with SERVOSTAR and Kollmorgen’s full range of precision brushless servo motor products.