Category: LENZE

Product information

Complies with the strictest requirements

TheavailabilityofEtherNet/IP-basedbussystemslaysthefoundations

for newautomation concepts in the field of machine and systems

engineering — the performance limits of established bus systems

are then eliminated.

The L-force I/O system 1000 offers highly deterministic control of

inputandoutputmodules,whichalsoincludesimportingtouchprobe

inputs,suchasthoserequiredforsynchronisedmovementsinclocked

productionprocesses.Aminimuminternalcycletime,incombination

withatimestamp,ensuresthattheI/Osystem 1000itselfmeetsthe

strictest speed requirements here. As such, it is also suitable for use

in realtime-based architectures.

Attheveryfirstglance,thesystemimpresseswithitsslimlinedesign,

aswellasitsclearlystructuredlabellinganddiagnosticsconcept.The

I/O modules, which offer space for 8 connections, require just

12.5 mmofspaceontheconventionalDINrail.

Simply expanding the modular system

• FAST machine module solutions are achieved these days with a controller

and the corresponding servo drives. This solution is now topped with

integration of the safety controller. Using the same network viaEtherCAT,

the system topography is the same.

• The safety controller can be parameterised via the PLC Designer engineering

tool, in parallel with the controller 3200 C and the servo inverter.

From drive-based safety to controller-based safety:

this new simplicity can be seen among other things in the noticeably reduced

amount of wiring. This is the result of directly interlinking the Lenze controllers

for safety and motion – in addition to ready-made software solutions from the

FAST Application Software Toolbox. Hence in practice, a FAST module can,

for instance, control the reduction in traversing speed while at the same time

the safety controller within the system can monitor the safe maximum speed.

Safety in the system does not begin with the drives first, but at the control level.

With the c250-S safety controller, a complete automation solution is provided for

safety engineering and control and drive tasks. Topped with the safety I/O module,

all the safety aspects in the machine module can be evaluated.

EtherCAT is used for data transfer.

Highlights

• Outputs available with output current up to 2 A

• Safety I/O modules with pluggable connections and integrated connection

directly stackable

• High-quality safety solution thanks to PL e/SIL 3

• Consistent engineering platform

• Compliance with the PLCopen standard

Features

• Compact Controller c250-S for easy mounting using the DIN rail

• Directly stackable safety I/O module with integrated connection without

extra wiring

• Plug-in connections of the safety I/O module for quick set-up

• Portfolio expansion means reduction in machine components

• High-quality solution thanks to PL e/SIL 3

The machine module solution can really look that easy.

LENGrowing machine requirements and new challenges in the

field of Digital Services increase the demands on control

units. Lenze’s new generation of cabinet controllers is the

perfect answer to these demands.

This new product range will enable you to easily realize

high-end control applications, such as printing machines with

many printing units or picker lines with multiple robots. Using

the software modules provided through FAST, this makes it

possible to realize modern and modular machine controls.

Highlights

• High computing power provides a powerful solution to

complex control tasks.

• Maintenance-friendly and resilient: The batteryless design

and extended ambient operating temperature of 60 °C

(140 °F) enable utilization in all areas of industry.

• The engineering tools are the same as for all other Lenze

products, which enables you to continue to use the tools

you are familiar with.

Easy to use

• Maintenance-friendly thanks to a battery-free design

• Easy device replacement thanks to pluggable memory card

Computing power for sophisticated tasks

• We provide the most powerful Intel® Core™ i industrial

grade CPU currently available for highly compact designs

Connectivity enables simple machine integration

• Standardized interfaces and standardized protocols

• Supports industry standards such as OPC UA (DA Server)

and EtherCAT

I/O system 1000 as local I/Os

• Permanent wiring through separation of the electronic and

base module

• Easy connection thanks to the printed-on circuit diagram

• Fully integrated shield connection without the need for

special shield terminals

c550 controller

The c550 controller enables you to conveniently solve high-end control applications,

such as printing machines with many printing units or picker lines with several robots.

Thus, modern and modular machine controls can be implemented based on our

software modules.

Highlights

• High computing power for demanding motion control in complex machines

• Maintenance-free and more resistant: The battery-free design and the extended

ambient operating temperature to 140 °F (60 °C) are the guarantors of a use in

all areas of industry

• The engineering tools are the same as for all the other Lenze products which

enables you to continue to use the tools you are familiar with

• Optional fieldbus extension

• Ready for state-of-the-art web-based machine visualizations in combination with

EASY UI Designer and v430/v450 web panel

Safety instructions

Disregarding the following basic safety measures and safety information may lead

to severe personal injury and damage to property!

Observe all specifications of the corresponding documentation supplied. This is the

precondition for safe and trouble-free operation and for obtaining the product

features specified.

Please observe the specific safety information in the other sections!

Product

Basic safety instructions

• The product must only be used as directed.

• Never commission the product in the event of visible damage.

• The product must never be technically modified.

• Never commission the product before assembly has been completed.

• The product must never be operated without required covers.

• Connect/disconnect all pluggable terminals only in de-energized condition.

• Only remove the product from the installation in the deenergized state.

Personnel

Only qualified and skilled personnel are allowed to work with the product.

IEC 60364 and/or CENELEC HD 384 define the qualifications of these persons

as follows:

• They are familiar with the installation, mounting, commissioning, and operation

of the product.

• They possess the appropriate qualifications for their tasks.

• They are familiar with all regulations for the prevention of accidents, directives,

and laws applicable at the location and are able to apply them.

Product

The product must never be technically modified!

If you carry out any technical modifications or alterations that are impermissible,

all your warranty claims will become void and the product liability will be excluded!

Device protection

• The maximum test voltage for insulation tests between a control potential of 24 V

and PE must not exceed 110 V DC (EN 61800−5−1).

Application as directed

The product is a piece of electrical equipment. The product is solely suited to be

installed in control cabinets or similar closed electrical operating areas, and to implement

control concepts, operational concepts, or to represent information in customary industrial

and commercial areas.

For the purpose of preventing injury to persons and damage to material assets,

higher-level safety systems have to be used!

Application Credit

The controller uses a points system, the so-called “Application Credit”, as a license model for

certain functions. The amount of Application Credit required is calculated based on the

functions required for your application. An SD card with sufficient Application Credit must be

inserted in the controller to execute these functions without restriction. SD cards with

different amounts of Application Credit can be purchased directly with the controller or

separately from Lenze.

Functions that require an Application Credit are for example:

• Motion functions of the FAST Application Software

• OPC UA

• EASY UI clients

SD card

An already inserted SD card is included in the scope of supply of the controller.

The combination of control technology software and application data on the SD card ensures

that the data match the prevailing application in the present version. The SD card serves to

easily exchange data in a different device.

The SD card is used as memory for the following application data:

• PLC boot project with parameter description

• Application credit for the FAST application software

• Retain and logbook data

• User data (SD card/userData folder)

• Open source license description

Notes:

• The controller only works with a plugged-in SD card!

• Removal of the SD card while the controller is running will lead to a system failure!

• The SD card is required for the system start since it contains the system files for the

starting process.

• If the SD card has been temporarily removed, the controller must be restarted to access

the SD card again!

• Only use SD cards provided by Lenze. Only these SD cards have the corresponding

licensing.

c520 controller

The c520 controller enables you to conveniently solve high-quality control

tasks for coordinated movement of multiple axes with high dynamics.

Thus, modern and modular machine controls can be implemented based

on our software modules.

Highlights

• High computing power for demanding motion control in compact machines

• Maintenance-free and more resistant: The battery-free design and the

extended ambient operating temperature to 140 °F (60 °C) are the

guarantors of a use in all areas of industry

• The engineering tools are the same as for all the other Lenze products 

which enables you to continue to use the tools you are familiar with

• Optional fieldbus extension

• Ready for state-of-the-art web-based machine visualizations in combination

with EASY UI Designer and v430/v450 web panel