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Aerotech Automation1 iXC4 Drive-Based Motion Controller

Automation1

The iXC4 is a part of the user-friendly Automation1 motion control

platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

KEY FEATURES:

• Unlock the full MOTION CONTROL power of our Automation1-iSMC

intelligent software based motion controller

• Features COMPLETE CONFIGURATION & PERFORMANCE capability

of XC4 servo motor drive

• CONNECT TO THE CONTROLLER usingModbus TCP/IP or TCP

Socket interface

• Enjoy up to 12 AXES OF CONTROL by connecting more Automation1

drives over the HyperWire fiber-optic bus

• EXPAND YOUR I/O by adding expansion  board to the iXC4 or to

other connected drives

Aerotech Automation1 iXC4 Motion. Control. Together.

Motion. Control. Together.

The Automation1 iXC4 PWM servo motor drive with integrated

motion controller is two solutions in one: it’s capable of complete

machine control and provides sub-nanometer levels of servo

motor control. The powerful Automation1-iSMC motion controller

is loaded onto the same hardware that runs the drive, which in

turn manages the trajectory of up to 12 axes of control over the

HyperWire motion bus.

The iXC4 is the powerful center of your motion control architecture.

It has a full motion controller, connects to other Automation1

drives over HyperWire and connects to other automation devices

over EtherCAT, EtherNet/IPTM, Modbus TCP/IP or a TCP Socket

interface. Multi-axis Part-Speed PSO enables precision control of

your industrial laser or process tool synchronized with your motion

trajectory.

Aerotech The iXC4e enhanced PWM servo drive with motion controller

The iXC4e enhanced PWM servo drive with motion controller is the right choice

for your precision machine or system. It begins with superior motion control 

technology. The Automation1-iSMC (configured separately and installed on the

iXC4e) contains technology once reserved for high-end PC-based architectures.

That’s not the only reason the iXC4e is a game-changer. It also contains our XC4e

single-axis PWM digital drive — within the same compact package.

You can also add up to 11 additional axes of control over the HyperWire® fiber

-optic motion bus.

The iSMC controller can connect to, command and control any other Automation1

servo motor drive. The iXC4e and additional servo motor drives can be configured

with I/O expansion boards, giving the iSMC controller the connectivity required to

take full control of your machine or system.

The standard iXC4e accepts square-wave encoder feedback at rates of up to 40

million counts-per-second. Sine-wave encoders can be multiplied by up to 65.536

— producing our highest resolution position feedback — with the optional encoder

multiplier feature. Dual-multiplied encoder feedback is supported. Each single-axis

iXC4e can be configured with the MX2 high-performance single encoder multiplier

or the MX3 high performance dual-loop encoder multiplier, enabling higher levels

of position and velocity control.

Choose from a wide variety of extensions of the base PSO functionality.

Track up to three encoders in real time with three axis PSO or extend PSO’s

functionality to kinematic arrangements with the part-speed PSO feature.

Each drive-based controller has an optional I/O expansion board, significantly

increasing the number of I/O points. This I/O board includes a dedicated PSO

output and a PSO synchronization input, which are often used to synchronize

process control with an external mode-locked frequency.

Aerotech iXC4e PWM amplifiers control brushless DC, brush DC, voice coil or stepper motor

The iXC4e PWM amplifiers control brushless DC, brush DC, voice coil or stepper

motor types at up to 340 VDC operating voltage and 30 A peak current capability.

The current loop and servo loop are closed digitally at 20 kHz, assuring the highest

level of positioning accuracy and repeatability. Digital and analog data collection

and position capturing occur at the same 20 kHz rates. Axis and process data is

quickly communicated to the motion controller for processing in real time.

Standard drive features for the iXC4e include safe torque off (STO), a data array

consisting of over 16 million 32-bit elements (67 MB), digital and analog I/O

(see table), one-axis Position Synchronized Output (PSO), dedicated home and

end-of-travel limit inputs, and an enhanced current sense device.

Encoder support includes squarewave, sine-wave and absolute encoders.

Platform Power

More than just hardware, the iXC4e gives you access to the complete power of

the Automation1 motion control platform. This includes the Automation1 motion

development kit (MDK), the intelligent software-based controller (iSMC) and the

powerful AeroScript™ programming language with integrated RS-274 G and M

code support. The Automation1 iSMC can also be programmed by various controller

APIs, providing flexible methods of integrating the iXC4e and the machine and axes

it controls into your system architecture.

Aerotech Automation1 iXC4e Motion. Control. Together.

Motion. Control. Together.

The Automation1-iXC4e, a hardware platform for running the Automation1-iSMC

intelligent software-based motion controller, features a servo motor drive.

That means it has the ability to run your entire machine’s control, act as a servo

drive for a single axis and control up to 11 added axes of motion over our fiber-optic

HyperWire motion bus. The supported EtherCAT, EtherNet/IP, Modbus TCP and

Socket interface enable true full machine and motion system control.

Combining this technology on a single hardware device lowers your machine costs,

reduces machine size and increases reliability.

The iSMC, which runs on the iXC4e, is programmable in AeroScript from the

Automation1 Studio application and several available APIs.

Automation1

The iXC4e is a part of the user-friendly Automation1 motion control platform,

which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

Aerotech Automation1 iXC4e Enhanced, PWM Servo Drive with Motion Controller

Automation1 iXC4e Enhanced, PWM Servo Drive with Motion Controller

The iXC4e is the powerful center of your motion control architecture.

It has a full motion controller, connects to other Automation1 drives over

HyperWire and connects to other automation devices over EtherCAT, EtherNet/IP™,

Modbus TCP/IP or a TCP Socket interface.

Design Features

• Unlock the full motion control power of our Automation1 iSMC intelligent

software-based motion controller

• Features complete configuration & performance capability of XC4e servo

motor drive

• Connect to the controller using EtherCAT, EtherNet/IP, Modbus or a Socket

interface

• Enjoy up to 12 axes of control by connecting more Automation1 drives over

the HyperWire fiber-optic bus

• Expand your I/O by adding expansion board to the iXC4e or to other connected

drives

Aerotech Automation1 HyperWire Motion Control Communication Bus

Automation1

The HyperWire Motion Control Communication Bus is a part of the user

friendly Automation1 motion control platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

KEY FEATURES:

• Controls UP TO 32 AXES with no performance loss

• 20X THE THROUGHPUT of 100BASE-T Ethernet

• ZERO-JITTER technology (patented)

• 100 kHz cycle time for LOW-LATENCY, DRIVE-TO-DRIVE DISTRIBUTIVE

CONTROL

• Uses standard glass optical fiber cables with SMALL FORM-FACTOR

PLUGGABLE (SFP) CONNECTORS

• Immune to EMI noise

Aerotech Automation1 HyperWire Flexible, Reliable Performance at Light Speed

Flexible, Reliable Performance at Light Speed

The fiber-optic, light-based HyperWire® motion control bus is the fastest,

highest-throughput communication bus in motion control. It enables 20

times the throughput that was possible with a 100BASE-T Ethernet.

With HyperWire, you can count on reliable communication that is

immune to electromagnetic interference (EMI) and nearly free of jitter.

Plus, the HyperWire protocol operates at 100 kHz—five times the speed

of competing solutions—enabling efficient, multi-input, multi-output (MIMO)

control algorithms you won’t find anywhere else. Hyperwire is flexible

enabling servo motor and laser scan head drives to be simultaneously

added to a single HyperWire network.

Aerotech Dynamic Controls Toolbox Advanced Controller-Level Algorithms

A Collection of Tools

The Dynamic Controls Toolbox (DCT) contains a collection of

controller-level algorithms that are designed to improve machine

positioning, increase throughput and reduce cycle times. Parameters

supplied in the toolbox are used to configure these algorithms.

The DCT algorithm was developed based on years of experience in

optimizing motion control systems. Apply DCT tools to your system

today in order to achieve optimal performance.

Automation1

Automation1 Dynamic Controls Toolbox is part of the user-friendly

Automation1 motion control platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

KEY FEATURES:

• Improves performance

• Reduces tracking error

• Rejects sinusoidal disturbances

• Filters undesired frequencies

• Minimizes off-axis position errors

Aerotech EPICS & TANGO Key Features

Key Features

• Ready-to-use, open source device drivers developed in partnership

with Argonne National Laboratory and Observatory Sciences

• Motion control integration made simple – tested & verified

• Open source drivers

• Unlocks the power of Aerotech motion control

• Powers position synchronized output (PSO) position-based process

control

• Supports absolute encoder & EtherCat

• Features powerful configuration & tuning tools

• Develops applications for the Linux operating system

Automation1

The Automation1 EPICS & TANGO drivers are part of the user-friendly

Automation1 motion control platform, which includes the following:

• Development Software

• Controls

• Motor Drives

• Fiber-Optic HyperWire® Communication Bus

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