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ABB ProcessMaster FEP300 Electromagnetic flowmeter Introduction

The Company

ABB is an established world force in the design and

manufacture of instrumentation for industrial process control,

flow measurement, gas and liquid analysis and environmental

applications. As a world leader in process automation

technology our worldwide presence, comprehensive service

and application oriented know-how make ABB a leading

supplier of flow measurement products.

Introduction

Setting the standard for the process industry

ProcessMaster is designed specifically to meet the increased

requirements on advanced flowmeters. The modular design

concept offers flexibility, cost-saving operation and reliability

whilst providing a long service life and exceptionally low

maintenance.

Integration into ABB asset management systems and usage

of the selfmonitoring and diagnostic functions increase the

plant availability and reduce downtimes.

ScanMaster – the diagnostic tool

Can I rely on the measured values?

How can I determine the technical condition of my device?

ScanMaster can answer these frequently asked questions.

And ScanMaster allows you to easily check the device for

proper functioning either through its Infra-red service port or

through the HART commands.

ABB ProcessMaster FEP300 Electromagnetic flowmeter

The process industry’s first choice

Measurement made easy

One solution for all your needs

— The versatile product tailored to meet all your process

applications

Versatile and simple configuration

— Through glass configuration eliminating the need to

remove the cover and reducing commissioning time

— Soft key based functionality

— “Easy Set-up” function

State-of-the-art memory technology

— Revolutionary data storage enables transmitter

interchange without the need for reconfiguration

ScanMaster in situ verification software option

— Allows the customer to perform in-situ verification of the

flowmeter and plant

Advanced diagnostics for real-life situations

— Simplified plant trouble shooting increases productivity

and process safety

— Status messages in accordance with NAMUR

— Help texts in the display

8205-TI-IS 8-channel Analog Input I/O Modules Resolution

Resolution

• 16 bits

Common mode rejection

• >87 dB @ 50/60 Hz

Series mode rejection

• >50 dB @ 50/60 Hz

Common mode voltage between channels

• ± 5 V (max.)

Absolute maximum input voltage

• ± 30 V

Isolation (any channel to Railbus)

• 60 V peak

CONFIGURABLE PARAMETERS

Sensor type

• User selectable

Alarms

• High and low

Input dead zone

• User defined value

Selectable input filtering

• Off / 2 reading avgerage / running avgerage

Drive on open circuit fault

• Disabled / upscale / downscale

Channel status

• Active / Inactive

Cold junction compensation

• Enable / disable / channel number

RESPONSE TIME

Analog signal change to availability on Railbus

• 600 ms (max.)

SAFETY

Field wiring protection

• [EEx ia] IIC

Safety Description (each channel)

• Channels 1. 2. 3. 4. 7 and 8. wired as separate

IS circuits – Uo = 16.4 V, Io = 79 mA, Po = 0.33 W

Channels 5 and 6. wired as separate IS circuits –

Uo = 1 V, Io = 1.1 mA, Po = 0.3 mW

(Input terminals are equivalent to non-energy storing apparatus)

FM entity parameters

• Channels 1. 2. 3. 4. 7 and 8. wired as separate IS

circuits – Voc = 16.4 V, Isc = 63.7 mA, Po = 131mW

• Channels 5 and 6. wired as separate IS circuits –

Uo = 1 V, Io = 1 mA, Po = 0.25 mW

8205-TI-IS 8-channel Analog Input I/O Modules

8205-TI-IS

• 8 input channels

• Intrinsically safe field circuits

• Thermocouple and mV

• Cold junction compensation

(internal or remote)

• Built-in thermocouple linearisation

• Channels independently configurable

• Open-circuit field wiring detection

MODULE SPECIFICATION

See also System Specification

INPUTS

Number of channels

• 8

THC inputs

• B,E,J,K,N,R,S or T to EN 60584-1: 1995;

• W3 and W5 to ASTM E 988-96

• Russian K and Russian L to rOCT 3044-84

• User definable linearisation table, NOTE 1

Temperature drift

• < ± 0.003% of span/°C

Cold junction compensation error*

• < ± 1°C (– 40 to + 70°C)

Bently Nevada Machinery Condition Monitoring 3500 System

Description

The 3500 System provides continuous, online monitoring suitable for

machinery protection applications, and is designed to meet the

requirements of the American Petroleum Institute’s API 670 standard

for such systems. The system’s modular rack-based design includes

the following components:

l 3500/05 Instrument Rack (required)

l One or two 3500/15 Power Supplies (required)

l 3500/22M Transient Data Interface (TDI) Module (required)

l One or more 3500/XX Monitor Modules (required)

l One or more 3500/32M (4-channel) or 3500/33 (16-channel)

Relay Modules (optional)

l One or two 3500/25 Keyphasor* Modules (optional)

l One or more 3500/92 Communication Gateway Modules

(optional)

l Input/Output (I/O) Modules (required)

l 3500/94M VGA Display (optional)

l Internal or external intrinsic safety barriers, or galvanic isolators

for hazardous area installations (optional)

l 3500 System Configuration Software (required)

System components are described in more detail in the following

section and in their individual datasheets.

Bently 43217 and 37442 Accelerometer Mounting Kit

Description

The Accelerometer Mounting Kit protects an accelerometer from adverse physical and environmental conditions.

The mounting kit’s rugged design is both water-tight and dust resistant.

The mounting kit is available in three configurations to house various accelerometers.

All kits consist of a flat cover with a housing base, a set of three 1/4-in 20 UNC x 0.62 mounting screws with lock washers, a cable grip, an O-ring, and a gasket.

One configuration adds an optional dome cover. Another configuration adds an optional extension and an optional dome cover.

All kit designs mate with 12-mm (1/2-in) flexible or rigid conduit.

Properly installed kits, using an accelerometer mounting base and rigid or flexible conduit, meet API 670 requirements.

The conduit is ordered as an accessory. The mounting base is an accessory with the 23732, 330400 and 330425.

Prior to mounting, the machine surface where the housing will be installed must be spot faced.

An optional 303 stainless steel accelerometer mounting kit for extra protection in corrosive environments is also available.

It can be ordered under part number 164952-AA-BB.

Bently 3500/62 Process Variable Monitor

Description

The 3500/62 Process Variable Monitor is a 6-channel monitor for processing machine critical parameters that merit continuous monitoring, such as pressures, flows, temperatures, and levels. The monitor accepts +4 to +20 mA current inputs or any proportional voltage inputs between -10 Vdc and +10 Vdc. It conditions these signals and compares the conditioned signals to user-programmable alarm setpoints.

The 3500/62 monitor: 

Continuously compares monitored parameters against configured alarm setpoints to drive alarms for machinery protection. l

Provides essential machine information for both operations and maintenance personnel.

You can program the 3500/62 using the 3500 Rack Configuration Software to perform either current or voltage measurements. The 3500/62 offers I/O modules for three signal input scenarios: +/-10 Volts DC, isolated 4-20 mA, or 4-20 mA with Intrinsically Safe zener barriers. The Internal Barrier I/O provides external power input terminals to provide intrinsically safe power to the 4-20 mA transducers

When used in a Triple Modular Redundant (TMR) configuration, you must install Process Variable Monitors adjacent to each other in groups of three. When used in this configuration, the monitor employs two types of voting to ensure accurate operation and to avoid loss of machinery protection due to single-point failures.

Alarms

Alarm Setpoints

User can set Alert and Danger setpoints for the value measured by the monitor. Alarms are adjustable and can normally be set from 0 to 100% of full-scale for each measured value. The exception is when the full-scale range exceeds the range of the sensor in which case the setpoint will be limited to the range of the sensor. Accuracy of alarms is to within 0.13% of the desired value. The Process Variable Monitor has both under and over alarm setpoints.

Bently 3300 XL NSv Proximity Transducer System

Description

The 3300 XL NSv Proximity Transducer system is intended for use with centrifugal air compressors,

refrigeration compressors, process gas compressors, and other machines with tight installation requirements. 

The 3300 XL NSv Proximity Transducer System consists of:

• a 3300 NSv probe

• a 3300 NSv extension cable

• a 3300 XL NSv Proximitor Sensor(1)

The primary uses for the 3300 XL NSv Transducer System are for areas where counter bore,

sideview, or rearview restrictions limit the use of standard Bently Nevada 3300 and 3300 XL 5 and 8 mm Transducer Systems.

It is also ideal for small target applications, such as measuring radial vibration 

on shafts smaller than 51 mm (2 in) or axial position on flat targets smaller than 15 mm (0.6 in).

It is primarily used in the following applications on fluid-filmed bearing machines where a small shaft or reduced side-view is present:

•Radial vibration and radial position measurements

• Axial (thrust) position measurements

• Tachometer and zero speed measurements

• Phase reference (Keyphasor signals)

VME-5565 Reflective Memory Node Card

Features

• 2.12 Gbaud serial connection speed

• Supports dynamic packet sizes ranging from 4 to 64 bytes

• Up to 170 Mbyte/s sustained network data rate

• Deterministic transfer rate with only 450 to 500 nanoseconds of latency between nodes

• Error management and detection protects against lost data

• Interrupt transfers support for any node

• 128 or 256 Mbytes of onboard SDRAM

• Multimode fiber support up to 300 m, single mode fiber support up to 10 km

• PMC form factor; other available form factors include low profile PCI Express, PCI Express, PCI, and VME

• Designed to meet the European Union (EU) Restriction of Hazardous Substance (RoHS) Directive

(2002/95/EC) current revision

• Star configuration available by using the ACC-5595 managed hub

GE Intelligent Platforms’ Reflective Memory products are proven, highly reliable,

and have been implemented worldwide in applications such as data acquisition,

simulation and training, industrial automation, and telecommunications.

Best of all, it comes with the global support and services from a company with the experience,

stability, innovation, and commitment you can rely on – GE.

EX2100e and EX2100 Excitation Controls Comparison

The EX2100e Excitation system is GE Energy’s advanced

platform for generator excitation controls.  The EX2100e

builds on the EX2100 experience of over 700 units in gas,

steam, and hydro applications (for new units and upgrades) in

addition to GE’s 50 years of experience with over 6.000

excitation systems in 70 countries.

The EX2100e has enhanced technology, including a new

controller from the Mark* VIe control line and the current

ControlST* software suite.  In addition, the EX2100e offers a

35A brushless dual redundant regulator option for cost

effective reliability.

Controllers

Now, excitation shares the same controller with Mark VIe

application-based turbine and plant controls. These single

board controllers offer flexible, compact packaging and more

computing power for advanced control features to enhance

grid dynamics and generator performance. In addition, the

stand-alone controllers can be easily upgraded for better life

cycle support of the equipment.

I/O Interface

The controllers communicate to the I/O interface through a

100 MB Ethernet I/O network that can be extended for

remote I/O modules. The large, inflexible I/O cables of the

EX2100 are eliminated. Since there are less electronics in an

EX2100e, a smaller spare parts inventory is needed. Similarly,

less active electronics increases the mean-time-between

failure (MTBF) and improves system reliability.

Controllers, I/O interface, and the bridge(s) are mounted

inside the EX2100e cabinet. Only an optional touchscreen

panel remains on the door for local control and display of

generator parameters along with alarm history and alarm/fault help.

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