Category: SAACKE

Thermal processing systems

Efficiency meets environmental responsibility

Whether thermal exhaust air purification, industrial drying, or energy-optimized

heat generation—SAACKE thermal process systems stand for maximum energy 

efficiency, minimal emissions, and maximum operational safety.

Our customized solutions combine state-of-the-art combustion technology with

intelligent heat recovery—ideal for demanding industrial processes in the chemical,

food, or heavy industries.

Thermal exhaust gas and exhaust air cleaning.

Efficiently clean industrial exhaust gases and recover heat – with SAACKE

solutions for thermal exhaust air cleaning.

SAACKE offers tailor-made solutions for thermal exhaust and exhaust air

purification that meet the highest environmental standards while reducing

energy costs. Our systems combine decades of industry experience with

state-of-the-art technology – ideal for demanding industrial applications.

Shell boiler.

MODERN LOW-NOX BURNERS FOR ALMOST ANY FUEL

SAACKE’s portfolio includes:

Burners and combustion systems for standard and special fuels,

such as hydrogen, biogas, lean gas, glycerine or animal fat

(e.g. the ROTONOX series)

Burners and combustion systems with minimal emission values

(e.g. TEMINOX)

Customized complete solutionsand various measures for modernizing

and increasing the efficiency of your plant

With their typically large control range and minimal excess air,

SAACKE burners are particularly efficient and highly available.

In plants that are already equipped with SAACKE burners, it is often

not necessary to replace the combustion technology in order to increase

efficiency and reduce emissions. For example, the control and regulation

of a plant can be improved with a seavis control system from SAACKE,

and retrofitting a flue gas recirculation system can optimize your plant

in terms of emissions.

SAACKE also offers measures to increase energy efficiency: Retrofitting

economizers, O2 controls, and air preheaters allows for more efficient

utilization of your plant, while a frequency converter for blowers reduces 

power consumption.

SAACKE GreenDock

ZERO EMISSION ENERGY IN PORT.

Electrify your steam supply – zero fossil fuels & zero emissions during port stays.

SAACKE GreenDock provides local emission free heat supply to your vessel as a

retrofit  solution for all kinds of heating media such as steam, thermal oil and hot

water. The technology used is compatible to boiler and heat generator systems

from all makers and can be provided by SAACKE on a turn-key basis.

ZERO EMISSIONS AT HIGH EFFICIENCY MAKING THE EXISTING FIRED

BOILERS FUEL TYPE IRRELEVANT IN PORT.

SAACKE GreenDock provides clean  energy throughout the whole port stay,

completely emission-free, while operating on shore power instead of fossil

marine fuels. Integrated into the existing system by means of a circulation pump,

the electrical economizer provides the existing auxiliary boiler with clean energy

while the burner remains switched off.

Efficiency and compliance:

Lower emissions and lower OPEX through steam generation from shore power

instead of marine fuels. Resulting  in significantly lower CO2  emission charges

and port fees.

Compact design

Series design with vessels layout in mind. Low footprint vertical solution and low

height horizontal solution available.

Retrofitting existing systems

Can be retrofitted in any steam, thermal oil and hot water system regardless of

original maker. Installation envoyage or during docking.

Optimized load control

Intelligent modulating load control by thyristor controllers, resulting in smooth

operation without overloading the shore connection terminal.

SEEMP Action

Capacity range from 150 to 2000 kW (Steam production of 250 to 2500 kg/h),

design pressure of 12.0 bar(g), accessories and outfittings  selected to comply

with all major marine classification societies.

WASTE HEAT RECOVERY UNIT.

GREENER SHIPPING WITH WHRU

The compact and robust design of the SAACKE WHRU system allows

for flexible installation in the chimney – usually without major

modifications to the engine room. The two-pass design also allows

for particularly flexible operation of the auxiliary diesel engines

compared to other solutions. Maintenance requirements are minimal,

but the added value is all the greater: the economical use of waste

heat saves fuel and energy, thus significantly improving the

environmental balance.

BENEFITS.

• Proven reduction in fuel consumption of over 80%

• Power consumption up to six times lower than other manufacturers

• Independent of slowdown or shutdown systems

• Easy integration into the existing feed water system

• Very small footprint and space-saving design

• Minimal monitoring and control effort

• Very low operating costs (OPEX) thanks to robust construction

• Noise reduction (WHRU also serves as a silencer)

• OPEX savings for auxiliary boilers and burners

• Dry operation possible for an unlimited period of time

• Commissioning within one working day

• Also suitable for ships with exhaust gas cleaning systems (EGCS)

• Load-optimized design for low A/E load with gas bypass available

The SAACKE FSC-01 V3.02 is a high-performance industrial combustion controller

designed for precise control and monitoring of industrial burners.

It is part of Saacke’s Sevis series, known for its reliability and advanced technology

in combustion control.High Precision Control: The FSC-01 V3.02 provides precise

control over combustion processes, optimizing fuel efficiency and reducing emissions.

Advanced Safety Features: The module includes built-in safety features such as

over-temperature, over-pressure, and flame monitoring, ensuring safe operation.

Versatile Fuel Support: The FSC-01 V3.02 supports multiple fuel types, including

natural gas and fuel oil, making it suitable for a variety of combustion equipment.

User-Friendly Interface: The module features an intuitive interface for easy setup

and monitoring of combustion parameters.

Remote Monitoring and Control: The FSC-01 V3.02 supports remote monitoring

and control, providing Ethernet interfaces and communication protocols for

integration with SCADA systems.

Design Features

The FMB-VM is a water tube type steam boiler for medium power range.

The radiation heat transfer is performed in the membrane wall furnace

of cylindrical design, whilst the convection heat transfer is carried out

through special pin elements / rifled plain smoke tubes. The convection

part can be equipped with rifled plain smoke tubes on request up to

16 t/h steam capacity.

An effective natural water circulation is ensured in all areas of the boiler

by means of several external downcomer pipes connecting the water /

steam drum with the ring-shaped collector at the boiler basement.

The special spherical shape of the furnace top plate gives an increased

stability against ship vibrations and protects this part of the boiler against

partial overheating, because residues in the boiler water are led to the

downcomer connections on the periphery of the drum before they can

accumulate on the furnace top plate.

Leistungsbereich 6-25 t/hAuslegungsdruck bis 1.0 MPa

Der FMB-VM ist ein vertikal angeordneterDampfkessel nach dem 

Wasserrohrprinzip fur mittlereLeistungsbereiche.

Die Warmeuibertragung erfolgtuber eine zylindrische Membranwand

feuerung mitoptionaler Ausstattung des Konvektionsbereichsdurch

gewellte Rauchgasrohre – fur Dampfleistungenbis zu 16t/h.

Die speziell gewolbte Abdeckplatte sorgt fuir eineerhohte strukturelle

Stabilitat gegeniberSchiffserschuitterungen und schutzt effektiv

vorTeiluberhitzung: Ruickstande im Kesselwasser werdengezielt zu

den Abgangen geleitet und lagern sich nichtan der Deckplatte ab.

• Vertikaler Wasserrohrkessel fur mittleren Leistungsbereich

• Optionaler Konvektionsbereich mit gewelltenRauchgasrohren

• Hohe strukturelle Stabilitat dank gewolbterDeckplatte

Applications

• Marine boiler plants and systems, such as:

• Horizontal fire-tube boilers

• Vertical boilers

• Vertical marine boilers

Benefits

• Compact and robust monoblock rotary atomizer burner based on

rotary atomizer technology with optional gas and methanol combustion

• Efficient mixed combustion of oil and gas possible

• Safe emergency operation thanks to mechanical interlocking control

of air and oil drive

• Integrated preheaters enable a lower oil temperature at the burner

inlet

• Gas and methanol operation can be easily integrated during retrofits

• Easy installation, operation, and maintenance

• Separate fuel lines to the fuel distributor – prevents unwanted fuel

mixing

• Wide fuel spectrum possible, including biofuels

THE ALL-ROUNDER.

The SKVJG-M is a further development of the proven SAACKE rotary

atomizer technology – reliable, efficient, and versatile.

The burner is suitable for liquid, gaseous, and biogenic fuels and

offers a particularly wide control range for maximum efficiency.

It is available as a liquid fuel or combination burner and also allows

simultaneous operation with gas and liquid fuel, for example for the

use of boil-off gas or residues during gas release.

The SKVJG-M is also available for operation with green methanol

and other alternative fuels.

Fuels

• Heavy fuel oil up to 700 cSt at 50°C

• Marine diesel (MDO)

• Marine gas oil (MGO)

• Natural gas

• Liquefied petroleum gas (LPG) and LNG (in gaseous form)

• Methanol

• Biofuel

SAACKE F-GDSA Burner Control Unit: Technical Overview and Key Features

The SAACKE F-GDSA Burner Control Unit is a specialized component designed

for industrial combustion systems, integrating advanced control, safety,

and efficiency functionalities. As part of SAACKE’s extensive portfolio of combustion

solutions, this unit exemplifies the brand’s expertise in industrial heat process

technologies, particularly in marine and offshore applications.

Key Technical Specifications

Model Designation: F-GDSA

Manufacturer: SAACKE GmbH, a German family-owned enterprise with over 130 years

of experience in combustion engineering.

Power Supply: Compatible with 220V/50Hz systems, ensuring seamless integration

into global industrial infrastructure.

Control Logic: Digital flame assessment technology enables adaptive fuel-to-air ratio

regulation, accommodating all fuel types without power restrictions.

Redundancy & Reliability:

Dual-channel flame sensor design (UV and IR) enhances fault tolerance.

Integrated ignition transformers (e.g., SAACKE 20050E, 220V/50Hz ZA) support uninterrupted operation.