Category: SAACKE

ERSATILE HOT GAS GENERATOR FOR DEMANDING

INDUSTRIAL PROCESSES.

The CCS-HT is ideal for drying processes and the thermal utilization

of exhaust gases, exhaust air, and vapors.

With its robust double-jacket design, efficient air flow, and flexible

fuel selection, it offers high temperature homogeneity, short start-up

times, and low emissions. In combination with SAACKE industrial

burners, the CCS-HT offers maximum operational reliability, a wide

control range, and maximum efficiency—even with changing process

requirements.

Power range

2 – 40 MW

Fuels

• Standard fuels

• Heavy oil

• Low-calorific gases and liquids

• Numerous pulverized fuels

Exit temperatures

< 600 – 1.000 °C

THE ULTRA-LOW-NOX BURNER FOR YOUR PROCESS HEAT.

Thanks to its efficient and low-pollutant combustion, the SAACKE

TEMINOX complies with the most stringent emission regulations

for both gas and oil operation, while keeping residual oxygen

levels in the exhaust gas low. The burner is available with an

integrated fan as a monoblock version or with a separate fan

as a duoblock version.

Power range

3 – 28 MW

Fuels

• Natural gas

• Liquid gas

• Hydrogen

• Light fuel oil

• Synthetic fuels

• Special fuels (biogases, bio-oils, etc.)

Applications

• New construction and modernization of industrial plants:

• Shell boilers

• Water-tube Boilers

• Thermal oil heaters

• Thermal processing systems

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

• Consumer goods

Benefits

• Lowest emissions that reliably comply with or even exceed

country-specific emission regulations, such as BImSchV.

• High efficiency due to low residual oxygen in the exhaust

gas, even with high emission requirements.

• Highly efficient, soundproofed fan (monoblock) with low

power consumption.

• Compliance with CE directives, type-tested.

• Robust and modular design.

• Easy installation, commissioning, and maintenance.

• Suitable for a wide range of heat generators.

• Available as natural gas, light oil, or dual-fuel burners with

the option of simultaneous operation of two fuels and 

combustion of special fuels.

• Version for air preheating (optional).

• Integrated combustion management system (optional).

• Further modular system extensions possible.

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

• Consumer goods

Benefits

• Thermal utilization of industrial by-products.

• Low-emission combustion.

• No support fuel required.

• Reduction of CO2 emissions and significant contribution to environmental

protection.

• Previously unused fuels replace conventional standard fuels such as natural

gas or light oil – your advantage in times of uncertain heating markets.

• Reliable compliance with emission requirements according to BAT (Best

Available Technology).

• Significant reduction in the number of start-up and shutdown processes

with unnecessary ventilation sequences thanks to a large control range.

• Suitable for sub- and over-stoichiometric combustion with a large lambda

range of 0.3–4.0.

• Flame geometry can be individually adapted to each combustion chamber

through various burner settings. If required, unmatched stable and short

flames are possible.

THE MULTI-TALENTED SOLUTION FOR YOUR REQUIREMENTS.

The SAACKE SSB swirl burner enables the thermal utilization and

low-emission combustion of special fuels with extremely low calorific

values without any supporting fuel. This all-rounder is particularly

suitable for steam and heat production as well as in thermal process

and drying plants.

Power range

1.5 – 90 MW

Fuels

• Natural gas

• Liquid gas

• Hydrogen,

• Light fuel oil

• Heavy fuel oil

• Synthetic fuels

• Special fuels (biogases, bio-oils, dust, lean gases, etc.)

Applications

• New construction and modernization of industrial plants:

• Shell boilers

• Water-tube boilers

• Thermal oil heaters,

• Thermal processing systems

• Hot gas generators and combustion chambers

• Other thermal processing and drying plants

• Ignition and support firing

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

• Consumer goods

Benefits

• For all liquid and gaseous standard and special fuels.

• Complies with European BAT requirements.

• Outstanding durability.

• The safe and low-pollutant combustion (thermal recycling) of the most

difficult fuels, waste materials, and recyclables is the main function of

the rotary atomizer.

• Suitable for almost all heat generators and combustion chamber geometries.

• Robust, modular design based on rotary atomizer technology that has

been proven thousands of times over.

• Simultaneous combustion of multiple gases and oils.

• Very wide control range for liquid and gaseous fuels.

• Low fuel supply pressure and low preheating temperature required.

• High efficiency, low maintenance costs, and long service life.

• Compliant with European directives and regulations of ship classification

societies.

• Uncomplicated installation and commissioning.

• Unmatched flexible burner concept.

• Version for air preheating (optional).

• Integrated combustion management system (optional).

• Further modular system extensions possible.

THE NEW ROTARY ATOMIZER FOR MAXIMUM EFFICIENCY.

The SAACKE ROTONOX burns a wide variety of gaseous and highly

viscous substances extremely economically and with low emissions. 

Rotary atomizer technology offers you perfect combustion behavior

with maximum efficiency, variability, and reliability.

Power range

1 – 45.3 MW

Fuels

• Natural gas

• Liquid gas

• Hydrogen

• Light fuel oil

• Heavy fuel oil

• Synthetic fuels,

• Special fuels (biogases, bio-oils, animal fats, special gases, special oils,

other alternative liquid and gaseous fuels)

Applications

• New construction and modernization of industrial plants:

• Shell boilers

• Water-tube boilers

• Thermal oil heaters

• Thermal processing systems,

• Hot gas generators and combustion chambers

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

• Consumer goods

Benefits

• Robust design with maximum availability, low maintenance requirements, and long service life.

• Minimal operating costs thanks to low auxiliary energy consumption.

• High efficiency due to low residual oxygen in the flue gas, even with the most stringent emission requirements.

• Short planning phase, simple installation and commissioning thanks to modular design.

• Small installation diameter generally requires no changes to the boiler pressure vessel during modernization.

• Future-proof with Best Available Technology (BAT).

• Ideal for new construction or modernization.

• Flexible burner concept thanks to modular design.

• Ideal system concepts for new construction or modernization.

• Version for air preheating (optional).

• Future-proof for industrial decarbonization (“H2 ready” ≤ 100 vol.% hydrogen).

• Bio and synthetic fuels.

• No or only minimal external exhaust gas recirculation required.

• Significant savings.

• Low installation and operating costs.

• Compatible with various control concepts (se@vis, Siemens, etc.)

ATONOX

THE ULTRA-LOW-NOX BURNER FOR YOUR LARGE-SCALE COMBUSTION.

With its outstanding performance and innovative concepts, the SAACKE ATONOX

is already laying the foundation for a livable environment for future generations.

This is achieved through the use of both conventional and future fuels.

Its success is based on a modular burner design that allows for easy configuration

to different installation situations. This makes the ATONOX extremely flexible and

reduces not only the commissioning effort but also the costs.

Fuels

• Natural gas

• Liquid gas,

• Hydrogen

• Light fuel oil,

• Synthetic fuels

• Special fuels (biogases, bio-oils, etc.)

Applications

• New construction and modernization of industrial plants:

• Shell boilers

• Water-tube boilers

• Thermal oilheaters

• Thermal processing systems

Pulverized fuels.

Although fuel dusts are a very economical alternative to natural gas or heating oil,

they are often overlooked. This is particularly unfortunate when dusts are produced

as by-products in industrial processes and could directly replace valuable

(and expensive) standard fuels.

In this context, dust is defined as a solid material with a maximum particle size of

up to 0.5 mm. Apart from this definition, however, dusts differ fundamentally in their

water and ash content, their calorific value, and their ignitability, which is directly

related to the proportion of volatile components. For example, lignite dust and hard

coal dust are not very far apart in terms of calorific value, at 20-22 MJ/kg and 25-30

MJ/kg respectively. However, lignite dust has significantly more volatile components

and is therefore more flammable overall. An extreme example is petroleum coke:

this dust contains very few volatile components and therefore places increased

demands on the combustion process despite its high carbon content.

In addition to ground coal, there are numerous biogenic dusts whose utilization

relieves the budget twice over:

• Wood dust/wood grinding dust

• Sugar beet pulp dust

• Rapeseed extraction meal

• Fermentation substrate

• Coffee husks

The SSB swirl burner series is used for all types of dust. Not only does it offer a wide

control range with maximum burnout, it can also be operated in both combustion

chambers and water tube boilers. It reliably falls below even the most stringent emission

limits and impressively demonstrates the possibilities of dust firing.