Category: ABB

Communication module for RTU560 with 32-bit CPU

– 2 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

Applications

The 560CMR01 Communication Unit is one of the CMU modules of the RTU560 product family.

Its main tasks are

– Managing and controlling the I/O modules via the serial I/O bus interface.

– Read process events from the input modules.

– Send commands to the output modules.

– Communicate with the control system and the local HMI system via the serial interface (RS232) and the Ethernet 10/100BaseT interface.

– Communicates with sub-RTUs, IEDs, or multimeter devices via interface (RS485) and Ethernet interfaces.

– Manages the time base of RTU560 product line stations and synchronizes I/O modules.

– Handles the dialog between the RTU560 product line and a web browser through the LAN interface.

Within the RTU560 chassis, the board occupies . www.cniacs.com The communication unit handles communication protocols based on Ethernet and UART characters.

The unit is equipped with a battery-buffered real-time clock (RTC).

The unit is available in two versions:

– R0001: with standard network security

– R0002: with security chip with advanced network security features

Real-time clock to synchronize RTU560 with standard time on GPS satellites

Application

The remote terminal unit RTU560 can be synchronized with time information received from Global Positioning System (GPS) satellites via module 560RCR01.

The RTU560 reads the time and date from the module 560RCR01 and synchronizes its internal time with standard time via minute pulses.

The RTU560 synchronizes its internal time with standard time by means of minute pulses.

Using the module 560RCR01 ensures that process information from multiple end devices, if it contains time information, is synchronized.

Features

GPS signals can be reliably received in the following situations

The antenna is www.cniacs.com mounted in a position where at least one satellite can be received. Under normal conditions

it can receive four satellites. When the

the antenna is mounted on top of a building so that it can “see” most of the sky.

The GPS receiver calculates the position of the satellites as it receives their signals and

synchronizes with the GPS as it receives information from the satellites.

information from the satellites. Once it has calculated its position

it begins to synchronize the RTU by

generating minute pulses and sending the absolute time

absolute time to the RTU560 CPU via the RTU system bus.

The communication unit (CMU) synchronizes itself to the

MIN1 via the leading edge of the minute pulse.

The CMU reads the time and date via the RTU

The CMU reads the time and date via the RTU system bus.

If the GPS signal is interrupted, the clock on the 560RCR01 will continue to operate.

The clock on the 560RCR01 will continue to operate using a high precision quartz clock. The built-in battery allows the

The built-in battery allows the 560RCR01 to continue to operate (≥ 10 years), even when the RTU station is turned off.

Continued operation (≥ 10 years) even when the RTU station is turned off. Upon power-up

The RTU560 enters the valid time immediately.

Real-Time Clock RTU560 Standard Time Synchronization with Longwave Transmitter DCF7

Applications

RTU560 product line units can be synchronized with the standard time of the longwave transmitter DCF77 using the module 560RTC02.

The RTU560 reads the time and date from the module 560RTC02 and synchronizes its internal clock with standard time via minute pulses.

The RTU560 synchronizes its internal clock with standard time by means of minute pulses. The use of the module 560RTC02 ensures that the indications of several end devices are synchronized when they contain time information.

Features

The longwave DCF 77 transmitter can be reliably www.cniacs.com received within a distance of approx. 1500 kilometers from Frankfurt/Main in West Germany, as well as in many parts of Europe.

If the reception level is sufficient, the module 560RTC02 will synchronize with standard time and receive the date and time within three minutes.

The communication unit (CMU) is synchronized with DCF 77 via the MIN1 pulse front. the CMU reads the time and date via the RTU system bus.

In the event of radio interference or DCF 77 interruption, the clock on the 560RTC02 will continue to use a high precision quartz clock. The internal condenser allows the

560RTC02 to continue to control the clock (approximately 150 hours), even when the station is turned off. Upon power-up, the RTU560 will have valid time immediately.

If the DCF 77 signal fails for more than 2.5 hours or the 560RTC02 is not synchronized, the alarm relay contacts close.

In addition to the minute pulse output for RTU560 synchronization, there is also a minute pulse output which is connected to the module via an optocoupler (MIN2).

The time, date and status can be read out every minute via the serial data output interface RS232.

The ABB Air Control Unit (ACU) is a high-performing and costefficient air flow controller for paint applications that is easy to integrate into new and existing installations. This extremely accurate and reliable unit controls air flow, enabling paint atomizers an incredibly fast response time, at an even lower working pressure than existing solutions.

Lightweight and compact, the ACU can be installed directly on the paint robot arm of both IRB 5400 and IRB 5500. As compared to the PPRU which is mounted inside the pneumatic cabinet on the IRB 5500, situated outside the spray booth. 

The new ACU design gives you faster response time plus stable and uniform air flow.

Optimize your paint process with the ACU to get access to all the benefits and significant paint- and energy savings.

Benefits include

Paint savings: 

− Minimized overspray

− Improved paint quality result

Energy savings:

− Lower air pressure

Productivity improvement:

− Reduced stop time

− Increased throughput

Paint savings with IPS

With the new ACU‘s millisecond response time you can now take full advantage of BB’s IPS system, designed to save paint. High acceleration painting robots combined with fast process regulation provide optimum use of paint material. In short, IPS reduces your www.cniacs.com cost to make you more profitable.

Quick and easy replacement 

The ACU replaces MAC-kit PPRU units on S4P, S4P+, and IRC5P paint robots. The replacement may require some adjustments for older generations. The ACU is a plug-andplay solution with pre-calibrated settings, easily fine-tuned or customized, ensuring an extremely accurate and stable overall performance.

Other benefits

− Mounted in the rear part of IRB 5500. near the atomizer

− EX-encapsulation

− Lightweight and compact, can be mounted on all robots

− Less internal pressure drop

− Built-in close loop regulation

− Modular plug-and-play design, easy and quick to install

− Supports ABB‘s StayOnTM and NoPatchTM concept

− Perfect for pattern control in Bell atomizers

− Replaces all previous obsolete control units

The Millmate Controller 400 is designed to provide many features while being highly user friendly.

The MC 400 covers most mechanical arrangements. This means that the user only needs to follow step-by-step instructions to set up the controller and get the correct rolling force measurements.

. Predefined standard measurement modes .

. Built-in load cell table .

. Filtering times from 1 to 2000 ms .

. Easily configurable analogue/digital inputs/outputs

. Level Detectors

. Step Detectors

. Unit selection (N, kN, MN, kp, t, lb, T) .

. Self-diagnostic test system including sensor test

Data

External connections:

. Excitation current for load cell

. 2 or 4 analogue inputs for load cell signals.

.4 analogue outputs, voltage or current

.8 digital inputs for control www.cniacs.com signals

.8 digital outputs

. +.8 digital outputs .

. Ethernet connection for service and multiple control units .

.2 serial interfaces type RS-232 for external displays, controls, etc. .

. 1 serial interface type RS-485 for external display .

. High-speed Profibus (optional)

Type of course and methodology

This course is delivered by an instructor, with approximately one-third of the course consisting of hands-on activities.

Trainee Profile

This training is intended for end-user analyser technicians, operators or engineers responsible for operating the PGC2000 process gas chromatograph.

Prerequisites

This course is an introductory level course designed for those who are new to this analyser system or need refresher training.

Course Objectives

Upon completion of this course, the participant will have a basic understanding of the fundamental operation of the PGC2000 process gas chromatograph.

The duration is 4 days.

www.cniacs.com Key Contents

– Basic Sample Systems

– Basic gas chromatography

– Analyser operation

– Controller section

– Oven section

Duration

The duration is 4 days.

EIB Delta-Meter Plus Electricity Meters

EIB Delta-Meters Plus are PTB-approved, electronic energy meters with an integrated ABB i-bus® EIB / KNX communication interface.

EIB Delta-Meters Plus are compact, reliable, immune to interference impulses and suitable for use in single-phase and polyphase voltage networks. As the meters have no mechanical moving parts, they can easily be snapped in any position onto DIN rails. The EIB communication interface enables remote reading of the meter data via the ABB i-bus® EIB for billing, energy optimisation, visualisation or installation monitoring purposes.

They can be universally employed for submetering applications in industrial installations, commercial buildings, offices, leisure complexes and private households.

Special features:

●   Precise measurement of energy consumption (kWh, kvarh with combination meter)

●   For 2-, 3- and 4-wire voltage networks with any load

●   Integrated EIB / KNX interface for remote reading of meter data

●   Network monitoring function: recording and display of up to 24 electrical measured variables

●   Automatic wiring check with an installation self-test

●   Easy to www.cniacs.com read LCD display, LED indicator for energy consumption

●   Direct connection up to 80 A

●   Transformer connection (/1A or /5 A) with transformer rated meter

●   Accuracy classes 1 or 2

●   Tariff meter with 4 tariffs

●   Fulfils standards IEC 61036/61268

●   Resistant to shocks and vibration, can be mounted in any position

●   System pro M design: can be snapped onto 35 mm DIN rail, sealable

Introduction

The AZ100 Zirconia Oxygen Analyzer is a versatile system designed primarily for the OEM boiler and burner controls market.

The system is a low-temperature type designed to work in process temperatures up to 800 °C (1472 °F) and with a maximum sensor mounting flange temperature of 400 °C(752 °F).

The analyzer provides oxygen computation, with readout and retransmission, based on the probe mV output signal. The output signal (E mV) is Nernstian in form and follows the equation:

E (mv) = 0.0496T(log10 P0 / P1) ± CmV

Where:  T = Absolute temperature

P0 = Reference O2 partial pressure

P1 = Sample O2 partial pressure

C = Cell constant (mV zero offset)

0.0496 = Faraday’s gas constant

Probe design

The probe uses the proven and innovative ABB electrode and cell design technology which has been so reliable in other ABB zirconia probe designs.

The flexible probe design gives a range of intake tube lengths to suit all applications and an optional filter/flame arrester making it safe for use where groups IIB and IIC gases may occur in the process being measured. The probe has options of male thread NPT or BSPT mountings. As with all previous ABB designs of low temperature probes, the AZ100 probe is site-serviceable.

As the sensor housing is located on the outside of the duct wall, diffusion of reference air into the sensor housing is sufficient; thus eliminating the need for an air pump or instrument air supply.

The reference air diffuses into the housing through a porous membrane which restricts entry to air only and maintains the IP66 (NEMA 4X) protection.

Transmitter design

The transmitter has, as standard, high/low alarm relays and a single linear or logarithmic isolated retransmission. Display features include %O2. cell temperature, heater control output, cell mV, alarm set points, calibration sequence diagnostics and output settings.

At system startup the transmitter controls the level of power to the mains-powered heater within the probe to eliminate the risk of thermal shock to the sensor.

Based on the proven 4600 Series of transmitters, the AZ100 transmitters are environmentally protected to NEMA 4X (IP65)*, and meet the requirements EN61326 for industrial locations.

The AZ100 transmitters have a green, backlit LCD display and four tactile membrane switches for operation and programming. The measured value display is a 5-digit, 7-segment LCD, while the information display is a 16-character, single line, dot-matrix.

The information display can be user-programmed for display in English, French, German or Spanish.

Continuous supervision of complete trip circuit independent of circuit breaker position

The supervision relay type TCS is intended for a continuous supervision of circuit breaker trip circuit and gives an alarm for loss of auxiliary supply, faults on the trip coil or its wires independent of the breaker position, faults on the breaker auxiliary contacts and faults in the supervision relay. The trip circuit supervision is a crucial requirements as its failure can cause disconnect of possible network fault and eventually have to be cleared by another upstream protection.

In normal condition, the indicator LE D glows green and output relays are in picked-up condition. In the event of a fault, the supervision relay operates (drops-off)www.cniacs.com after a delay of 0.6 sec and the indicator LED turns red.

TCS relay product range

• Rated voltage: 24V DC, 30V DC, 48V DC, 100-125V AC/DC, 220-250V AC/DC

• Contact configuration: 1NO+1NC+2C/O

Main benefits

• Highly reliable

• Personnel as well as power system safety

• Easy site installation

Main features

• Continuous supervision of trip circuit independent of the circuit breaker position

• Galvanic isolation between auxiliary supply and supervision circuit

• Delayed operation to avoid spurious signals during circuit breaker operation

• Enables use in sensitive or high resistance circuits

• Extremely low burden on auxiliary source

• Complete range of rated voltages either AC/DC

Features

• Continuous supervision of trip circuit independent of the circuit breaker position

• Extremely low burden on auxiliary source

•  Complete range of rated AC / DC voltage

•  Operation indication for trip circuit healthy and unhealthy

•  Low-level measuring current enables application of relay for high burden circuits

•  Delayed operation to avoid spurious signals during circuit breaker operation

•  Galvanic isolation between auxiliary supply and supervision circuit

Ethernet Communications

Innovative Products for Ethernet Data Transfer in SCADA Applications

Innovative products for Ethernet data transmission in applications

Ethernet communication Managed and unmanaged switches for Ethernet communication are available. the DSL technology and the tunnelling capability of the serial protocols make it possible to switch directly from conventional serial Voice Frequency Telegram (VFT) transmission to Ethernet communication while retaining the existing copper wires without having to adapt the serial terminals, e.g. for remote control technology.

Features such as Rapid Spanning Tree Protocol (RSTP), bypass circuits such as those found in UMTS or Tetra modems, and the use of optical communication www.cniacs.com lines are also available for increased usability.

Managed Ethernet Switches

Highlights

– Connects over copper wires:

– DSL coverage of up to 20 km based on (S(H)DSL)

– DSL connection via 2-wire at speeds from 192 to 11400 kbps

– Automatic speed adjustment according to line quality

– Compatible with other S(H)DSL modems via IEEE EFM (IEEE 802.3)

– DSL transmission quality (signal vs. noise level) monitoring/messaging

– 560NMS24 can automatically connect lines in case of power failure

– Optical connection:

– SFF slot for insertion of SFP modules

– Supports SFP modules for multimode and singlemode fibre cables

– Transmission speed of 100 Mbps

– Coverage of up to 40 km, depending on the SFP module

– Transmission of serial protocols on up to two serial interfaces

– Point-to-point, split-wire and signal sampling

– Each interface can have a different data rate

– 4-port 10/100 BaseT switch for connecting devices (VLAN assignable)

– Network topologies supported: point-to-point, point-to-multipoint and ring

– Redundant transport routing over copper, optical fibre and bypass circuits to external TCP/IP modems (e.g. UMTS or Tetra)

– Fast Spanning Tree Protocol, link aggregation, VLANs, QoS, port mirroring, static and dynamic routing (RIP)

– Repeater functionality

– Transmission of system events from the switch via IEC 60870-5-101/104

– Configurable alarm relays

– 2 binary inputs/outputs per serial interface (requires external circuitry)

– Configuration via RS232. Simple Network Management Protocol (SNMP), Telnet, Secure Shell (SSH), Web interface, optional login via Radius server

– Easy device replacement via configuration flash drive

– Suitable for harsh environmental conditions:

– High Electromagnetic Compatibility (EMC) safety.

– High electromagnetic compatibility (EMC) safety -25… + 70 °C

– Integrated overvoltage protection

– No fans or moving parts

– Supply voltage: 24…. . 60 VDC