Category: ABB

APPLICATIONS

The Line Transformer 500LTD02 is designed to be used

for 9.6kBd FSK channels and to isolate and protect RTU500 series modems.

Isolates and protects RTU500 series modems

23WT24 and 560FSM11 Isolates and protects the RTU500 series modems from the remote control line.

Line isolation and protection. In addition, it can be connected to

other data terminal equipment. It operates over a frequency range of 2 kHz to 50 kHz.

Frequency range of 2 kHz to 50 kHz

The line impedance is 150 ohms and is suitable for the above modems.

Both types of modems are capable of high-resistance interleaving on party lines and multi-line circuits.

This is due to the fact that the line transformer has no additional load on the line.

In configurations using full duplex communication channels, two line transformers are required, one for the transmit direction and the other for the receive direction.

Features

The line transformers can withstand isolation voltages of

 > 7.5kV

Applications

The 23WT25 modem is designed to operate on remote control lines with the RTU560.

However, it can also be connected to other data terminal equipment because it operates on an interface similar to a general purpose FSK modem in the voice band.

Because it www.cniacs.com operates on an interface similar to a general-purpose FSK modem in the voice band

range (300-3400 Hz) of a general-purpose FSK modem.

The 23WT25 modem can be assigned a two-wire or four-wire line with communication channels from 50 baud to 2400 baud (24 channels at 50 baud).

Baud (24 channels of 50 baud, 12 channels of 100 baud, 6 channels of 200 baud, 2 channels of 600 baud).

(12 100 baud channels, 6 200 baud channels, 2 600 baud channels, 1 1200 baud channel).

The modem 23WT25 is available in two versions (rubrics):

– R0001: 5 VDC power supply

– R0002: 24 VDC power supply

Features

The 23WT25 modem enables high-resistance interleaving on multidivision lines. No special additional provisions are required for duplex and half-duplex operation.

such as butterfly connections based on channel assignment and the selected two-wire or four-wire line. It is designed for the transmission characteristics of local cable lines.

Light-emitting diodes indicate the most important operating states, and disconnect test sockets on the front panel make it easy to test and measure VFT channels as well as Data Terminal Equipment (DTE) interface signals.

In the RTU560 subrack, the modem board occupies one slot. The modems are available in two different sizes for two different supply voltages.

In the RTU560 subrack, it is powered by 24 V DC (R0002). the R0002 (24 V DC) can also be used with a 24 V supply voltage with a voltage tolerance of ± 20 %.

Therefore, it can also be used outside the RTU 560. If only 5 V DC is available, the R0001 standard is used.

The digital signal processor (DSP) is responsible for converting binary information into speech bands and vice versa.

Among other things, its high processing power enables highly selective channel filtering (90 dB) and thus unlimited channel assignment.

Applications

The RTU component 560NUS04 is an unmanaged plug-and-play 10/100 Mbps Ethernet switch providing four Fast Ethernet auto-negotiation RJ45 ports.

It features automatic MDI/X (automatic crossover detection and correction). The switch is used to distribute Ethernet within the station and to provide Ethernet for the local area network (LAN).

It provides additional ports for local area networks (LANs) and can be used with the rackmount 560MPR01. 560MPR03. and 560SFR02.

Features

For documentation purposes, Ethernet ports are labeled as

No specific uplink port; all ports function identically.

Status indicators show the link and speed status of each port (see “Connectors and Indicators”).

Status indicators show link and speed status for each port (see Connectors and Indicators).

The switch learns the Ethernet address by analyzing received frames.

The frames are analyzed to learn the Ethernet address. The learned addresses are stored in a lookup table (up to 1024

entries), which is used to forward frames only to the correct port.A

received frame is forwarded to all ports, but the receiving port

forwards to all ports if it is broadcast or multicast or if the destination address is not found in the lookup table.

The destination address is not found in the lookup table. If an entry in the lookup table is not refreshed by an incoming frame with a specific source

the entry in the lookup table is not refreshed by incoming frames with a specific source, it is aged out for up to 300 seconds.

Applications

The RTU component 560NMS24 is a managed plug-and-play Layer 2 switch that provides four Fast Ethernet auto-negotiating RJ45 ports with automatic MDI/X (automatic cross detection and correction) and two 2-wire SDSL ports for dedicated copper cables.

The 560NMS24 is a managed, plug-and-play Layer 2 switch that provides four Fast Ethernet auto-negotiation RJ45 ports with automatic MDI/X (automatic cross detection and correction) and two 2-wire SDSL ports for dedicated copper cable.

It is designed to be used with dedicated copper cables. It can be used with Rack Models 560MPR01. 560MPR03. and 560SFR02.

The switch is used to distribute Ethernet within the station via RJ45 ports. the SDSL port can be used to connect stations up to a maximum distance of 20 kilometers (with 0.8 mm diameter copper cables).

Longer distances can be realized by cascading several 560NMS24s. The switch provides a redundant topology via (fast) spanning tree protocol. www.cniacs.com The switch supports VLAN framing and serial data tunneling.

Features

Ethernet ports are labeled 1 to 4 for documentation purposes.

SDSL ports are connected via the backplane.

There are no specific uplink ports. All ports are functionally identical.

The link and speed status of each Ethernet and SDSL port is indicated by status LEDs (see “Connectors and Indicators”).

The switch learns Ethernet addresses by analyzing received frames and stores them in the query.

The switch learns Ethernet addresses by analyzing received frames and stores them in a lookup table (up to 2048 entries),

used to forward frames only to the correct port. If the frame is

widecast or multicast, or the destination address is not found in the lookup table, the received frame is forwarded to the correct port.

then the received frame is forwarded to all ports except the receive port.

Receive port. If an entry in the lookup table is not refreshed by an incoming frame with a specific source address

then it is aged out for a maximum of 304 seconds.

Maximum 304 seconds (default, configurable).

For IEEE 802.1Q VLAN frames, the switch can be configured in VLAN or transparent mode. In transparent mode

the switch does not change any frames or frame TAGs; in VLAN

mode, the switch can be configured to support a variety of applications, such as

trunking or access ports.

Communication module for RTU560 with 32-bit CPU

– 2 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

Applications

The 560CMR01 Communication Unit is one of the CMU modules of the RTU560 product family.

Its main tasks are

– Managing and controlling the I/O modules via the serial I/O bus interface.

– Read process events from the input modules.

– Send commands to the output modules.

– Communicate with the control system and the local HMI system via the serial interface (RS232) and the Ethernet 10/100BaseT interface.

– Communicates with sub-RTUs, IEDs, or multimeter devices via interface (RS485) and Ethernet interfaces.

– Manages the time base of RTU560 product line stations and synchronizes I/O modules.

– Handles the dialog between the RTU560 product line and a web browser through the LAN interface.

Within the RTU560 chassis, the board occupies . www.cniacs.com The communication unit handles communication protocols based on Ethernet and UART characters.

The unit is equipped with a battery-buffered real-time clock (RTC).

The unit is available in two versions:

– R0001: with standard network security

– R0002: with security chip with advanced network security features

Real-time clock to synchronize RTU560 with standard time on GPS satellites

Application

The remote terminal unit RTU560 can be synchronized with time information received from Global Positioning System (GPS) satellites via module 560RCR01.

The RTU560 reads the time and date from the module 560RCR01 and synchronizes its internal time with standard time via minute pulses.

The RTU560 synchronizes its internal time with standard time by means of minute pulses.

Using the module 560RCR01 ensures that process information from multiple end devices, if it contains time information, is synchronized.

Features

GPS signals can be reliably received in the following situations

The antenna is www.cniacs.com mounted in a position where at least one satellite can be received. Under normal conditions

it can receive four satellites. When the

the antenna is mounted on top of a building so that it can “see” most of the sky.

The GPS receiver calculates the position of the satellites as it receives their signals and

synchronizes with the GPS as it receives information from the satellites.

information from the satellites. Once it has calculated its position

it begins to synchronize the RTU by

generating minute pulses and sending the absolute time

absolute time to the RTU560 CPU via the RTU system bus.

The communication unit (CMU) synchronizes itself to the

MIN1 via the leading edge of the minute pulse.

The CMU reads the time and date via the RTU

The CMU reads the time and date via the RTU system bus.

If the GPS signal is interrupted, the clock on the 560RCR01 will continue to operate.

The clock on the 560RCR01 will continue to operate using a high precision quartz clock. The built-in battery allows the

The built-in battery allows the 560RCR01 to continue to operate (≥ 10 years), even when the RTU station is turned off.

Continued operation (≥ 10 years) even when the RTU station is turned off. Upon power-up

The RTU560 enters the valid time immediately.

Real-Time Clock RTU560 Standard Time Synchronization with Longwave Transmitter DCF7

Applications

RTU560 product line units can be synchronized with the standard time of the longwave transmitter DCF77 using the module 560RTC02.

The RTU560 reads the time and date from the module 560RTC02 and synchronizes its internal clock with standard time via minute pulses.

The RTU560 synchronizes its internal clock with standard time by means of minute pulses. The use of the module 560RTC02 ensures that the indications of several end devices are synchronized when they contain time information.

Features

The longwave DCF 77 transmitter can be reliably www.cniacs.com received within a distance of approx. 1500 kilometers from Frankfurt/Main in West Germany, as well as in many parts of Europe.

If the reception level is sufficient, the module 560RTC02 will synchronize with standard time and receive the date and time within three minutes.

The communication unit (CMU) is synchronized with DCF 77 via the MIN1 pulse front. the CMU reads the time and date via the RTU system bus.

In the event of radio interference or DCF 77 interruption, the clock on the 560RTC02 will continue to use a high precision quartz clock. The internal condenser allows the

560RTC02 to continue to control the clock (approximately 150 hours), even when the station is turned off. Upon power-up, the RTU560 will have valid time immediately.

If the DCF 77 signal fails for more than 2.5 hours or the 560RTC02 is not synchronized, the alarm relay contacts close.

In addition to the minute pulse output for RTU560 synchronization, there is also a minute pulse output which is connected to the module via an optocoupler (MIN2).

The time, date and status can be read out every minute via the serial data output interface RS232.

The ABB Air Control Unit (ACU) is a high-performing and costefficient air flow controller for paint applications that is easy to integrate into new and existing installations. This extremely accurate and reliable unit controls air flow, enabling paint atomizers an incredibly fast response time, at an even lower working pressure than existing solutions.

Lightweight and compact, the ACU can be installed directly on the paint robot arm of both IRB 5400 and IRB 5500. As compared to the PPRU which is mounted inside the pneumatic cabinet on the IRB 5500, situated outside the spray booth. 

The new ACU design gives you faster response time plus stable and uniform air flow.

Optimize your paint process with the ACU to get access to all the benefits and significant paint- and energy savings.

Benefits include

Paint savings: 

− Minimized overspray

− Improved paint quality result

Energy savings:

− Lower air pressure

Productivity improvement:

− Reduced stop time

− Increased throughput

Paint savings with IPS

With the new ACU‘s millisecond response time you can now take full advantage of BB’s IPS system, designed to save paint. High acceleration painting robots combined with fast process regulation provide optimum use of paint material. In short, IPS reduces your www.cniacs.com cost to make you more profitable.

Quick and easy replacement 

The ACU replaces MAC-kit PPRU units on S4P, S4P+, and IRC5P paint robots. The replacement may require some adjustments for older generations. The ACU is a plug-andplay solution with pre-calibrated settings, easily fine-tuned or customized, ensuring an extremely accurate and stable overall performance.

Other benefits

− Mounted in the rear part of IRB 5500. near the atomizer

− EX-encapsulation

− Lightweight and compact, can be mounted on all robots

− Less internal pressure drop

− Built-in close loop regulation

− Modular plug-and-play design, easy and quick to install

− Supports ABB‘s StayOnTM and NoPatchTM concept

− Perfect for pattern control in Bell atomizers

− Replaces all previous obsolete control units

The Millmate Controller 400 is designed to provide many features while being highly user friendly.

The MC 400 covers most mechanical arrangements. This means that the user only needs to follow step-by-step instructions to set up the controller and get the correct rolling force measurements.

. Predefined standard measurement modes .

. Built-in load cell table .

. Filtering times from 1 to 2000 ms .

. Easily configurable analogue/digital inputs/outputs

. Level Detectors

. Step Detectors

. Unit selection (N, kN, MN, kp, t, lb, T) .

. Self-diagnostic test system including sensor test

Data

External connections:

. Excitation current for load cell

. 2 or 4 analogue inputs for load cell signals.

.4 analogue outputs, voltage or current

.8 digital inputs for control www.cniacs.com signals

.8 digital outputs

. +.8 digital outputs .

. Ethernet connection for service and multiple control units .

.2 serial interfaces type RS-232 for external displays, controls, etc. .

. 1 serial interface type RS-485 for external display .

. High-speed Profibus (optional)

Type of course and methodology

This course is delivered by an instructor, with approximately one-third of the course consisting of hands-on activities.

Trainee Profile

This training is intended for end-user analyser technicians, operators or engineers responsible for operating the PGC2000 process gas chromatograph.

Prerequisites

This course is an introductory level course designed for those who are new to this analyser system or need refresher training.

Course Objectives

Upon completion of this course, the participant will have a basic understanding of the fundamental operation of the PGC2000 process gas chromatograph.

The duration is 4 days.

www.cniacs.com Key Contents

– Basic Sample Systems

– Basic gas chromatography

– Analyser operation

– Controller section

– Oven section

Duration

The duration is 4 days.