Category: ABB

Technical specifications

General

• 200–1200A

• 480 VAC, 3-phase, 3 or 4-wire (neutral not switched), 60Hz

• Exceeds ITIC requirements by disconnecting

from failing utility in under 20ms

• Load protection with smooth, instantaneous

transfer between micro and utility grid

protection events, IEEE 1547 events, and power quality events.

• Automatic sensing and control automatic

separation of microgrid and utility grid during

system problem and reconnection back to the

utility grid when the utility system is normal

• Offers synchronism check

• Based on silicon controlled rectifier (SCR) technology

• Offers necessary series protection to clear any

internal faults caused by component failures

• Normal rating is 220% of the system rated

voltage per IEEE 1547 Section 4.1.8.3.

• Communications capabilities through relays and modbus RTU (RS485) or modbus TCP/IP

• Easy interface to a SCADA system via modbus RTU (RS485) or modbus TCP/IP

• Optional NEMA 3R enclosure

200–1200A digital disconnect switch Supporting the smart grid installation

SuperSwitch®GT

Cyberex® is proud to introduce the three phase SuperSwitch®GT, for integrating

distributed energy sources with electrical power utility grids. The SuperSwitch®GT

protects critical loads on any micro grid from power quality anomalies on the utility

grid by instantly isolating it to provide reliable power.

Why SuperSwitch®GT

• Protects micro grid from utility outage

• Protects utility from faults on the micro grid

• IEEE1547 protection – under/over voltage, under/

over frequency and unintentional islanding protection

• Provides power quality function that has an

adjustable over and under peak voltage level

with an adjustable response time delay

• Detects instantaneous (fault) current

• Offers the capability to accept external open commands

• Enhanced monitoring of voltage, frequency, and

phase difference at the DG side and utility side

and will connect when conditions are within limits.

• Automatic calculation of the power flow for the

unintentional islanding protection required per IEEE 1547

• Backed by world class service support.

Standard features

–   5-year product warranty

–   Universal main control board operates in any of our DC Charger digital chargers

–   1% digital LED meter for VDC, Adc, timer hours and alarm settings

–   AC on indicating light

–   AC input and DC output circuit breakers

–   Float/equalize selector switch with indicating light

–   Manual equalize timer (0–255 hr.) with indicating light

–   AC line failure automatic equalize timer (0–255 hr.) with indicating light

– Self-diagnostics

–   Local or remote voltage sense with redundancy to protect against remote sense failure

–   High DC voltage shutdown (HVSD)

–   Reverse polarity protection via free wheeling diodes

–   Front panel controls can be disabled for security

–   Input and output MOV surge suppressors

–   CU-AL I/O compression lugs

–   Switchboard wire, UL VW-1

–   Membrane front panel

–   Enclosure pre-treated using a 5-stage iron phosphate process

with baked epoxy powder coating in ANSI 61 gray

–   Alarm assembly with local LEDs and summary relay contact

for AC failure, DC failure, high VDC, low VDC, positive and negative ground fault

–   A redundant analog circuit for LVDC alarm, independent of the microprocessor

–   6 pulse rectification

–   Forced load share during parallel operation

–   Redundant control loops for higher reliability

–   Custom parts data package and production test data reports shipped with each unit

–   User-friendly operating manual with standard drawings

–   Quick setup sheet

Options and accessories

–  DC output filter per NEMA PE5-1996. standard and battery eliminator

–  AC Input/DC output fuses

–  Medium or high AIC circuit breakers

–  AC Input lightning arrestor

–  Fungus proofing (tropicalization)

–  Static proofing

–  NEMA type 2 drip shield

–  Battery temperature compensation

–  Rack mounting (style-5018 only)

–  Mechanical lock for front door

–  Cabinet heater assembly

–  NEMA 4/12 type enclosure with fan

–  Auxiliary alarm relay board

–  Copper ground bus

–  Wall mounting (style-5018 only)

–  Communications module for DNP3 level 2 or modbus protocols

–  Forced load share cable

–  Analog AC ammeter

–  Analog AC voltmeter

–  Zero-center ground detection meter

–  Custom paint

–  Barrier type alarm terminal block

–  Fan control contactor

–  End of discharge alarm

–  Battery discharge alarm

–  Custom drawing package with optional CAD and PDF files

–  ABS certification upon request

–  CE marking upon requ

Design features

Modular construction

–  Rectifier, microprocessor control, input/output, power

transformer, filter and alarm assemblies are all modular and

easily replaceable.

Thirty-year life

–  All chargers are engineered for greater than 30-year life with

a MTBF of 100.000 hours.

Trouble diagnosis: less than 60 minutes

–  Trouble diagnosis and repair in an MTTR of less than 60 minutes.

–  All service can be performed from front of opened unit

without disturbing chassis or installed conduit.

Flexible installation

–  All chargers can be floor mounted.

–  Chargers in style-5018 enclosure can be wall or rack mounted.

Fast, online adjustment

–  Control, alarm and operating level set points are adjusted

digitally from the front panel while on line, without the need to

vary loads or external conditions.

Engineered for safety and acceptance

–  The battery charger is designed and tested for worldwide applications.

–  Meets NEMA 5-1996. PE 5-1997 (R2003) specification

–  NEMA-1/IP20 type standard enclosure

–  Third party agency approvals:

–  CSA C22.2 compliant (up to and including 400A)

–  NRTL/C • UL1012/UL1564 compliant

–  Seismic qualified (5018/5030 cabinets styles only

Applications include

–  Power generation

– Substations

–  Microwave relay sites

– Switchgear

–  Emergency DC power

–  DC operated breakers

–  Alarm systems

–  Uninterruptible power systems

–  DC control systems and signal systems

Design features

Modular construction

–  Rectifier, microprocessor control, input/output, power

transformer, filter and alarm assemblies are all modular and

easily replaceable.

Thirty-year life

–  All chargers are engineered for greater than 30-year life with

a MTBF of 100.000 hours.

Trouble diagnosis: less than 60 minutes

–  Trouble diagnosis and repair in an MTTR of less than 60 minutes.

–  All service can be performed from front of opened unit

without disturbing chassis or installed conduit.

Digital microprocessor controlled float battery charger Three phase 25A – 1000A

Cyberwave DC Charger

Microprocessor controlled float battery charger

Constant potential DC power supplies for:

–  Floating & charging stationary batteries

–  Power for industrial loads

Combining the performance and accuracy of a microprocessor

with the reliability of SCR power conversion technology makes

the DC Charger the standard in stationary chargers. Easy to

install, operate and maintain. The DC Charger is packed with

the most standard features and best warranty in the industry.

Engineered for safety and acceptance

–  The battery charger is designed and tested for worldwide applications.

–  Meets NEMA 5-1996. PE 5-1997 (R2003) specification

–  NEMA-1/IP20 type standard enclosure

–  Third party agency approvals:

–  CSA C22.2 compliant (up to and including 400A)

–  NRTL/C • UL1012/UL1564 compliant

–  Seismic qualified (5018/5030 cabinets styles only

Waveform capture

SuperSwitch3 is available with waveform capture.

The Cyberex waveform capture feature uses digital signal processors and high speed

analog to digital converters to simultaneously sample both source voltages and currents.

The waveform data is collected in 0.1 millisecond intervals as 12 bit samples to provide an extremely high

level of detail.

The SuperSwitch3 is capable of storing 25 waveform capture events for both transfer and non-transfer

events.

Each measurement contains a total of 6 cycles; 3 cycles prior to the event and 3 cycles after the event.

The waveform can be sent via email and imported into an Excel spreadsheet for additional viewing and

analysis.

Software-guided Breaker Operation and Bypass

Easy to follow command and indicator lights eliminate the causes of human error.Main logic board

Integral design provides advanced diagnostics and management of three-tiered power quality.

Separate boards are used for each source, while independent drive circuits,

with high fault isolation, are used for each phase.

Fiber optic communications between the Gate Drive Board improves noise immunity and fault isolation.

Dynamic inrush restraint (DIR) limits inrush current for 480v applications

Based on loading and power system parameters, SuperSwitch3 can dynamically modify its standard

transfer switching algorithm.

This technology limits the load inrush current in situations where the switch

must make an immediate transfer to preserve load power quality.

This breakthrough technology not only restricts the stress on fuses and breakers in the power distribution

train, but also minimizes the chance of load interruption.

Ultimately, this capability provides the maximum possible power quality of the voltage output for mission

critical applications.

Breakthrough technology

Main logic board

Integral design provides advanced diagnostics and management of three-tiered power quality.

Separate boards are used for each source, while independent drive circuits,

with high fault isolation, are used for each phase.

Fiber optic communications between the Gate Drive Board improves noise immunity and fault isolation.

Dynamic inrush restraint (DIR) limits inrush current for 480v applications

Based on loading and power system parameters, SuperSwitch3 can dynamically modify its standard

transfer switching algorithm.

This technology limits the load inrush current in situations where the switch

must make an immediate transfer to preserve load power quality.

This breakthrough technology not only restricts the stress on fuses and breakers in the power distribution

train,but also minimizes the chance of load interruption.

Ultimately, this capability provides the maximum possible power quality of the voltage output for mission

critical applications.

Waveform capture

SuperSwitch3 is available with waveform capture.

The Cyberex waveform capture feature uses digital signal processors and high speed

analog to digital converters to simultaneously sample both source voltages and currents.

The waveform data is collected in 0.1 millisecond intervals as 12 bit samples to provide an extremely high

level of detail.

The SuperSwitch3 is capable of storing 25 waveform capture events for both transfer and non-transfer

events.

Each measurement contains a total of 6 cycles; 3 cycles prior to the event and 3 cycles after the event.

The waveform can be sent via email and imported into an Excel spreadsheet for additional viewing and

analysis.

Software-guided Breaker Operation and Bypass

Easy to follow command and indicator lights eliminate the causes of human error.

Cyberex Mission Critical (MC) Series Highlights

•  Integrated SuperSwitch 3 DSTS and special distribution ensures reliability and availability of the entire

critical power system

•  Patented SuperSwitch algorithm delivers unmatched transfer characteristics

•  Dynamic Inrush Restraint (DIR) decreases transformer inrush and increases system reliably

•  Waveform Capture that provides extremely high level of detail for both transfer and non-transfer events

•  Primary DSTS design options with input positioned DSTS offer maximum flexibility

•  Molded Case plug-in style switches for maximum interruption and elimination of nuisance trips

•  Fully-rated, hockey puck style SCRs for increased reliability and high amp operations

•  Software-guided breaker operation eliminates human error

•  Graphical user-interface and mimic panel for local system monitoring, configuration, and redundancy

•  Remote access capability for system, event and alarm monitoring

•  Output distribution is in a wide range of configurations including removable or fixed mounted breakers

and panels

•  Advanced communications allow access at any time from any location