Category: ABB

Power supply unit for RTU560 racks

– Input voltage: 48…. Input voltage: 48…220 VDC

– Output voltage: 5 V and 24 V DC

– For 560MPR03/560SFR02

Features and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the output

– Overvoltage protection on inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in case of failure

– Withstands input voltage interruptions of up to 50 ms

Characteristics

The power supply unit 560PSU01 has the following features and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the output

– Overvoltage protection on the inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in the event of a fault

– Withstands input voltage interruptions of up to 50 ms

Application: Power supply unit 560PSU01 for RTU560 racks

The power supply unit 560PSU01 provides two supply voltages (5 V DC and 24 V DC)

for the RTU560 subracks 560MPR03 and 560SFR02.

The output power is sufficient to power up to 4 subracks of communication units (CMUs).

For project configurations with high availability requirements, redundant power supplies can be

configured.

 In this configuration, the two power supply units 560PSU01 operate in parallel mode.

If one of the power supplies fails, they can take over the entire load.

Only power supplies of the same type and size can be used for redundant operation.

Remote Terminal Unit – Datasheet

Power Supply 560PSR00 RTU560 Product Family

Power supply units for RTU560 racks

– Input voltage: 24…. .60 V DC

– Output voltage: 5 V and 24 V DC

– Suitable for 560MPR03/560SFR02

Features

The power supply unit 560PSR00 has the following features and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the outputs

– Overvoltage protection on the inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in the event of a fault

– Withstands input voltage interruptions of up to 50 ms

Applications

The 560CMR02 Communication Unit is one of the CMU modules of the RTU560 product family.

Its main tasks are

– Managing and controlling the I/O modules via the serial I/O bus interface.

– Read process events from the input modules.

– Send commands to the output modules.

– Communicate with the control system and the local HMI system via the serial interface (RS232) and the

Ethernet 10/100BaseT interface.

– Communicates with sub-RTUs, IEDs, or multimeter devices via interface (RS485) and Ethernet interfaces.

– Manages the time base of RTU560 product line stations and synchronizes I/O modules.

– Handles the dialog between the RTU560 product line and a Web browser through the LAN interface.

The board occupies two slots in the RTU560 chassis.

The communication unit handles communication protocols based on Ethernet and UART characters.

The unit is equipped with a battery-buffered real-time clock (RTC).

The unit is available in two versions:

– R0001: with standard network security

– R0002: with security chip with advanced network security features

The ARM cortex A8 controller AM3352 is used to implement the real-time operating system. 560CMR02 is responsible for the interface management, event processing, and internal database.

The 560CMR02 is responsible for interface management, event processing, and internal database. The controller acts as a master for the SPB I/O bus (Serial Peripheral Bus). the RTU560 is synchronized with the time base provided by the 560RTC0x.

Time information from the 560RTC0x is provided to the 560CMR02 on the subrack backplane.

System-related configuration files are stored on a non-volatile flash memory card (Removable SD Card™) to ensure that the system configuration is valid after a power-on reset (PoR).

The battery buffer RTC is used to maintain accurate time in the event of a power failure.

The communication unit provides the following interfaces:

– Communication ports 1 … Communication ports 1 … 6 (CP1 … Communication ports 1 … 6 (CP1 … CP6): RS232C or RS485 serial interface with RJ45 connector CP1 and CP2 can be configured independently of each other as SPB I/O bus interfaces for the front end.

– Ethernet interfaces 1 and 2 (E1 and E2): 10/100BaseT with RJ45 connectors.

– USB 2.0 device interface for diagnostics and maintenance.

– The SPB I/O bus connects directly to the backplane connector.

New HMI module for the RTU560 product line ABB’s RTU560 product line offers the 560HMR01.

an integrated human-machine interface (HMI) board that requires no extra space, no extra power supply,

and no external PC.

The 560HMR01 comes with firmware and Windows 7 operating system in a rugged, space-saving design.

The integrated HMI functionality provides extensive diagnostic and maintenance capabilities to ensure

reliable system operation.

Advantages

– Plug and play: pre-installed operating system for immediate use of the integrated HMI

– Integrated solution: no separate PC or laptop required

– Reusable redundant power supply for the RTU560

– Easy wiring: all connectors are located on the front panel

– Monitor, keyboard and mouse can be connected to the RTU560

– Maintenance-free: no rotating parts (ventilators and hard disk drives)

– Space saving: 90% less space required compared to a 19-inch industrial PC

– Cost-optimized solution for station monitoring, control and diagnostics

The new 560HMR01 makes station control on RTU racks very simple and convenient:

The integrated PC module offers a wide range of monitoring, diagnostic and maintenance functions.

RTU560 communication module with 32-bit CPU

– 6 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

New HMI module for the RTU560 product line ABB’s RTU560 product line offers the 560HMR01.

an integrated human-machine interface (HMI) board that requires no extra space, no extra power supply,

and no external PC.

The 560HMR01 comes with firmware and Windows 7 operating system in a rugged, space-saving design.

The integrated HMI functionality provides extensive diagnostic and maintenance capabilities to ensure

reliable system operation.

I/O Controller (IOC)

The microcontroller on the module handles all critical tasks for the parameterized processing functions. In addition, it communicates interactively with the RTU I/O bus.

All configuration data and processing parameters are loaded by the communication unit via the RTU I/O bus.

The module is equipped with a serial interface to the RTU560 I/O bus on the backplane.

The binary output unit performs the following processing functions for individual signal types:

– Control of command output duration

Command monitoring function:

– Checking of output relays on the module (m out of 16)

– Monitoring of the output bit pattern by reading back the output status

– Monitoring of the switching voltage before and during output (24 V DC coil voltage)

– Command output duration monitoring

During initialization and operation, the module performs a series of tests. If a fault occurs, it will be reported to the communication unit.

All fault conditions affecting the function of the module are signaled as common faults by the red LEDs. Module faults are detected by the communication unit.

Binary outputs

The binary outputs utilize relay contacts.

The 16 outputs are divided into two groups. Each of the 8 outputs has a common circuit. The groups are isolated from each other and from the internal electronics.

The relay coil supply voltage (24 VDC) is switched by an internal relay (R17).

The relay coil supply voltage (24 VDC) is monitored internally before and during the command output.

Command outputs to the process equipment can be executed either directly or in conjunction with the command output monitoring module.

The command output monitoring module is responsible for checking the output circuits (1 out of n times). For more details, refer to the Command Output Monitor datasheet.

The following modules with command output monitoring functions are supported:

– 23BA23 (60 VDC maximum)

The 1.5-pole command output can only be used in conjunction with the command output monitoring module. When using the 1.5-pole command output, the

One of the output relays of the 560BOR01 switches the command to the intermediate relay. Process voltage of the intermediate relay

The process voltage of the intermediate relay is switched by the command output monitoring module.

For 2-pole commands, two output relays are required for each command.

Alternatively, using additional booster relays connected to the command output monitoring module 23BA23.

Direct switching of process relays with high switching capacity on electrical devices (disconnectors, circuit breakers) (see data sheet 23BA23).

The module 560BOR01 performs several command monitoring functions before and during command output.

These tests ensure correct output. These tests can be further refined with the Command Output Monitoring module.

If the command monitoring reveals a fault, the command is canceled. Release relay R17 will only energize the output relay if the test is successful.

A faulty drive or a faulty release relay R17 will result in a complete failure of the command output module.

Built to control power – in industry, utilities and traction

ABB is a globally active company with full process know-how

in a wide field of industrial, utility, traction, marine and other

applications. As a result, the AC 800PEC is a key controller

for ABB’s own range of industrial applications, and also for

third party products and systems.

The AC 800PEC is an efficient and flexible controller family.

Thanks to its short cycle times, fast I/O, high processing

power and advanced control using MATLAB® / Simulink®, the

AC 800PEC:

− Increases process quality and output

− Saves development and engineering costs

− Reduces the energy consumption of your products

− Shortens time-to-market for your development project

− Saves headcount and resources in engineering and

software development

− Enhances Return on Assets (ROA)

The modular structure of the AC 800PEC control system

means it can adapt to any application size, from the largest

industrial plants and propulsion systems down to very

compact products where space and cost are critical.

All over the world, many thousands of processors are now

proving their worth in a wide variety of extremely demanding applications.