Category: ABB

Functions

Triggering

• Programmable event-driven analysis

• Initiation of time-based predefined diagnostic actions such as data collection,

processing and reporting

Fault treatment

• Registration of fault history by:- saving the content of data loggers, – executing

preventive monitoring of predefined signals and parameters after the drive restart

Monitoring

• Continuous monitoring of pre-selected signals and parameters

• Calculation of performance indicators and alarms according to customized rules

• Aggregation and use of other signals from external OPC sources to enhance the

diagnostic capability

Reporting

• Comprehensive customized status reports on predefined time schedule

What is DriveMonitor™?

DriveMonitor™ is a diagnostic intelligent system that consists of a hardware

module inside the drive, as well as a software layer that automatically collects

and analyses selected drive signals and parameters.

In its basic functionality DriveMonitor™ “watches” the converter of a drive system.

Its role is to continuously monitor the status and to respond when changes occur.

Potential trigger events are unexpected drive stoppages, alarms

(signals crossing threshold values) and user parameter changes. DriveMonitor™

also generates application-specific alarms and measurements.

This data is extremely useful in determining the root cause of an event.

With extra diagnostic packages, DriveMonitor™ can also monitor other drive system

components, such as main circuit breaker, transformer and the driven machine.

At the highest level, special packages related to the application, such as rolling mills,

water pumps, and compressors, can be integrated into the system.

This expansion can be done at any point in time according to customer preferences.

Scalability and flexibility are the biggest advantages of the DriveMonitor™ system.

DriveMonitor™-based diagnostic routines are valuable extensions to any plant-level

asset management program.

DriveMonitor hardware and optional touch screen display

It continuously monitors status and responds when changes oc

cur. Analysis of error logs enables detection of drive mechanical

or electrical problems, which can be managed and corrected.

Potential trigger events include unexpected drive stoppages,

alarms (signals crossing threshold values) and user parameter

changes. DriveMonitor also generates application-specific alarms

and measurements. This data is extremely useful in determining

the root cause of an event. The software also helps identify drive

setup and running issues that lead to poor product quality.

With extra diagnostic packages, DriveMonitor can also moni

tor other drive system components such as the main circuit

breaker, transformer and the driven machine. At the highest

level, special packages related to the application including roll

ing mills, water pumps, and compressors, can be integrated

into the system. This expansion can be done as required.

Features

− Scalable and flexible

− Strict security procedures

− Complex data encryption

− Data logging and event driven data capture

− Automated diagnostic tools

− Optional Touch Screen

Benefits

− ABB expert assistance

− Reduced maintenance cost

− Reduced MTTR (Mean Time To Repair)

− Improved drive access through user interface

− Aggregate long-term statistics

Remote service for MV Drives combines remote services with

the DriveMonitor™ diagnostic solution. This offering performs

data acquisition and analysis of historic and real time information

and allows ABB drives experts to collaborate with site engineers

to achieve optimal availability and improved performance.

DriveMonitor enables the retrieval of available drive data to

identify root cause of operational issues. ABB experts, using

DriveMonitor special purpose monitors and engineering and

maintenance tools, can quickly diagnose and correct the source

of drive disturbances and restore performance.

Remote Service with DriveMonitor has three components:

remote connectivity, a diagnostic solution and 24×7 technical

telephone support.

Levels of Support:

The following remote support options are offered with

DriveMonitor:

− Remote Troubleshooting The on-demand remote, 24×7

technical support avails ABB specialists to respond to issues

as they arise. Corrective action is identified and site person

nel are guided through the corrective implementation.

− Remote Periodic Maintenance Scheduled quarterly

analysis of archived data against established performance

benchmarks identify potential performance improvement

opportunities. Some corrective actions can be implemented

utilizing the remote session. Associated reports are provided

to summarize intervention and recommendations.

− Remote Continuous Monitoring Valuable 24/7 monitoring

allows the detection of equipment issues before they affect

the process. Real-time condition monitoring triggers mes

saging to ABB drive performance monitoring centers for

automated response.

DriveMonitor

The diagnostic intelligent system, DriveMonitor, consists of a

hardware module inside the drive, as well as a software layer

that collects and analyzes selected drive signals and parameters

automatically. In its basic functionality DriveMonitor “watches”

the converter of a drive system.

Benefits

Up-to-date information on drive system status ensures maxi

mum productivity at all times

Root cause analysis support reduces MTTR (Mean Time To

Repair), thereby ensuring uptime

Optimized maintenance schedule and costs throughout the

entire product life cycle thereby keeping OPEX under control

Early diagnostics helps reduce the risk of failure thereby

avoiding costly repairs

Remote expert access reduces on-site work, eliminating labor

and travel costs and minimizing downtime

Easy operation due to user guidance by the system enhances

site maintenance skills

Optimized process performance by aggregating long-term

statistics ensuring the most efficient production run

High productivity depends on uptime. In turn, uptime depends

on fast and precise identification of system irregularities.

DriveMonitor, ABB’s award-winning monitoring and diagnostic system,

watches the drive system, continuously tracking its status and

collecting data.

DriveMonitor can be used as a stand alone system, where it

logs application-related events and stores high-resolution

loggers together with pre-trigger information. This data is

extremely useful when identifying the root cause of an event.

Furthermore, long-term monitoring functions deliver important

information on equipment status, upcoming service routines,

trends and input for possible performance improvements.

DriveMonitor can also be used in combination with the remote

services offered by ABB Drives. This service provides real-time

access to dedicated ABB specialists who can guide the main

tenance engineer through the fault-finding procedure and the

implementation of corrective actions.

DriveMonitor and remote services are covered by a service

agreement with an ABB Drives service site or provider.

The ABB life cycle management model is designed to manage an orderly

transition to new replacement products or to choose from various lifetime

extending services. At the same time the model ensures access to continuing

support for our customers.

Current life cycle status

The DriveMonitor 4000 is in the Obsolete life cycle

phase according to the ABB life cycle management

model outlined above since 1.1.2023

Product availability in Obsolete phase

This product not available anymore.

Recommended actions

In Obsolete life cycle phase ABB does not provide any

services for the product, except disposal & recycling

and replacement service.

It is recommended to start planning for a replacement

of an alternative service as 1-to-1 replacement cannot

be guaranteed.

ABB has the following alternative services for certain

drive products in place as potential replacements for

this product:

 ABB AbilityTM Remote Condition Monitoring

 ABB AbilityTM Remote Assistance

Hitachi Energy’s FOX605. a member of Hitachi Energy’s world leading FOX family

of fiber optical communication solutions, offers a cost-efficient communication solution

for electrical utilities of all sectors and markets (ETSI, ANSI).

Key highlights

• Cost-efficient solution

• Secured data traffic in packet-switched networks

• Reliable data transport under any network circumstance

• Long life cycle availability and ease of upgradeability

Overview

The product you are looking for is not available anymore. For more information,

you can contact us by clicking on the Contact button at the bottom of the page.

Designed and tested for the utility environment, FOX605 combines circuit- and

packet-switched technologies, including MPLS-TP, in one single device for the 

transmission of traditional signals, protection signals, and local LAN-traffic via a

packet switched backbone networks.

On the network side, the multiplexer offers sophisticated WAN functionality whilst

the user side supports LAN and common traditional interfaces, enabling a stepwise

upgrade into the packet-switched world. Reliable data transport is guaranteed under

any network circumstance.

New deployments can be implemented as pure FOX605 networks or based on its

interoperability capabilities as extensions of existing communication infrastructures.

Integrated enhanced data encryption and authentication functionalities secure data

traffic for reliable and dependable transmission of mission-critical information.

Increased visibility and control of the network is provided by strong timing/synchronization

features. The comprehensive set including utility-specific features makes FOX605 the

ideal solution for the first mile and access applications. Configuration and management

can be easily handled with Hitachi Energy’s FOXView and FOXMAN-UN network

management systems.

Besides SCADA data communication, distribution control

centers have additional requirements. It might be necessary to

provide a telephony system for operational purpose or chan

nels for Renewable Energy (e.g. wind farms).

Since MV networks might be restricted to city areas or larger

rural areas, the network design needs to be adapted as per

actual requirements. Accordingly communication networks

providing L2 Ethernet switching or L3 IP routing might be

required. For installation in MV substations extended tempera

ture range and immunity against EMC/EMI is required.

Distances to be overcome are typically in the range of a few

kilometers.

Today’s In-plant applications require enhanced Ethernet

communication functionality. Various services such as CCTV,

public address or access control systems require communica

tion with a central server or operator console.

In-plant communication refers to applications dealing with

security of the infrastructure and recovery to normal operation

after an incident. Therefore high availability of the communica

tion network and high performance features are required.

Some of the In-Plant applications require significant band

width (e.g. CCTV), therefore a proper planning of the network

for the initial and future expansion is needed.

To allow supervision and historical analysis it is necessary to

synchronize end devices (e.g. cameras) from a central time

server.

Typical Topology

State of the art substation automation systems use the

IEC61850 protocol for communication between IEDs (Intel

ligent Electronic Device), as well as from IEDs to the station

control computer. The IEC61850 protocol transmits different

signals, such as GOOSE messages (e.g. interlocking, trip, …),

Sampled Values and Client Server communication via an Eth

ernet network. Since these are mission critical services, the

data packet should reach its receivers with highest security

and minimum delay.

Communication networks applicable to substations based

on IEC61850 require a network with high availability. Accord

ingly, the requirements for the communication network include

beside IEC61850 specific features, fast network recovery time

in case of link failures and high MTBF figures.

As communication equipment has to work in harsh electro

magnetically polluted environments, mainly optical connec

tions are used, with distances to be covered of maximum a

few 100 meters.