Category: ABB

Product Description

The ARG600 Wireless Gateway allows wireless monitoring and control of field devices from a central site or control centre over a cellular network.

The device provides industrial quality connectivity based on TCP/IP and serial port protocols.

The ARG600 Wireless Gateway has integrated communication capabilities for seamless integration with SCADA systems.

The Wireless Gateway ARG600 is a member of the ABB Arctic product family and part of the 600 Wireless Gateway product family.

With the Wireless Gateway ARG600. it is possible to connect legacy IEC 60870-101 devices to modern TCP/IP-based IEC 60870-5-104 control systems. This is made possible by the

protocol conversion to IEC 60870-104. The ARG600 also supports protocol conversion from Modbus RTU to Modbus TCP.

DNP3 serial devices can be connected to DNP3 TCP SCADA systems. In this case, the DNP3 protocol is transmitted via TCP/IP communication (transparent serial gateway mode).

The ARG600 wireless gateway can be used in a variety of industrial and utility applications to maximise benefits.

– Industrial-grade TCP/IP router: Multiple serial and TCP/IP-based field devices can be integrated into a centralised supervisory and control system (SCADA).

– Integrated protocol conversion to connect legacy serial devices to a TCP/IP-based supervisory control system (SCADA).

– Ideal for retrofitting as users can extend the life of existing serial substation equipment

– Remote access to field devices means fewer site visits for operation and maintenance

– Optimises communication costs by using public cellular networks

– Existing legacy private radio systems can be upgraded to solutions based on higher bandwidth cellular networks.

This maximises the use of existing applications. For example, traffic video surveillance can now be integrated into the same system.

Applications

The ARG600 wireless gateway can be used in www.cniacs.com feeder automation and substation applications to automate distribution networks in co-operation with other ABB network automation devices.

In addition, the device can be used for various monitoring and control applications in secondary substations.

The ARG600 can be used in a variety of industrial applications.

– Remote service and maintenance opportunities are provided by allowing service personnel remote access to any type of field device. For example, these field devices

For example. these field devices can safely report condition monitoring information to enable preventive maintenance programmes.

– Provide fast, reliable and secure wireless links between COM600 substation management units and Ethernet devices such as Series 615 protection relays.

Management Unit and Series 615 Protection Relays

– Provides a backup connection for any communication link

– Supports weather monitoring stations, real-time video streaming, building automation and intelligent traffic management systems

– Connects IEC-101. DNP or Modbus RTU-based instruments and fault channel indicators to higher-level systems

Introduction

The IOR810 is a gateway module that connects Symphony Plus SD-Series and HR-Series controllers to the S800 I/O.

As part of a Symphony Plus or Symphony Harmony control system.

The IOR810 provides an alternative way to use the S800 I/O with Sequence of Events (SOE) functionality.

The accuracy of the SOE timestamps is determined by the specifications of each S800 SOE digital input module type.

The IOR810 is the interface between the HN800 I/O bus (electrical or fibre optic) and the existing S800 I/O module bus (fibre optic only).

The core function of the IOR810 is to scan the S800 I/O modules and provide information to the Symphony Plus controller via the HN800.

The IOR810 connects and scans up to seven S800 cluster modems over the fibre module bus.

Each cluster modem can support up to 12 S800 I/O modules.

The distance between the IOR810 and the Symphony www.cniacs.com Plus controller is up to 30 metres if connected via the electrical HN800 bus;

If connected via a fibre optic HN800 bus, the distance between the IOR810 and the Symphony Plus controller is up to 3000m using RFO810 repeaters.

If using plastic fibre optic cables, the maximum distance of the fibre optic modular bus between the IOR810 and the S800 cluster modem or between two cluster modems in a daisy chain is 15 metres;

If HCS fibre optic cable is used, the maximum distance is 200 metres;

1000 m if using TB825 optical media converters and glass fibre cables.

The cluster modems can be non-redundant or redundant.

The IOR810 receives configuration information from the Symphony Plus controller using standard Symphony Plus function codes to specify S800 I/O data.

It will process inputs and outputs, analogue and digital signal types, pulse counters and Sequence of Events (SOE) data acquisition.

Product Overview

The S800 I/O is easy to install I/O modules and process wiring.

It is highly modular and flexible, so I/O modules can be combined to suit a wide range of applications.

Including most types of signalling, HART and intrinsically safe interfaces, the S800 I/O module is combined with a fieldbus communication interface (FCI) to form an I/O station.

The S800 I/O can be used in both stand-alone and redundant applications.

In general, all S800 units are G3-compliant. G3-compliant modules can withstand

According to ISA-S71.04. G3-compliant modules can withstand more severe environmental conditions. The following S800

units are G2 compliant – SD821. SD822. SD823. SD831. SD832. SD833. SD834.

G3-compliant versions of the SD822 and SS822 are also available.

G3-compliant SD822 and SS822 versions are also available.

All modules are labelled with a bar code showing the serial number, product ID and product revision number.

Separate barcode strips are included on the modules if required.

The S800 I/O can be divided into the following categories:

– Module Terminal Units (MTUs)

– I/O Modules – S800 I/O modules and S800L I/O modules.

The S800 I/O modules can be used with Modular Terminal Units.

The S800L I/O Module can be mounted directly to a standard DIN rail.

The modules also contain terminals for connection.

Modular Terminal Units and Terminal Units

Module Terminal Units (MTUs) are passive base units that house I/O modules.

modules. They contain process terminals and a section of the module bus.

The Module Terminal Unit (MTU) allocates the module bus to the I/O module and the next MTU.

It also generates the correct address for the I/O module by

transferring the output position signals to the next MTU.

Two mechanical keys are used to configure MTUs for different types of I/O modules. this is only a mechanical configuration and does not affect the MTUs or the functionality of the I/O modules.

Each key has six positions and there are 36 different configurations. The configuration can be changed with a screwdriver.

The MTU can be mounted on a standard DIN rail. It has a mechanical latch

that locks the MTU to the DIN rail. The latch can be released with a screwdriver.

The MTU has a mechanical locking mechanism that locks the module in its position.

position. The mechanism also sends a www.cniacs.com BLOCK signal to the I/O module to keep the module in its initial state until it is locked.

Holds the module in its initial state until it is locked in place.

The top of the MTU can be removed to replace the terminal board even when the system is running.

Even if the system is still running. Damage to the terminal screws may cause this need.

The MTU is available in three models (Compact, Extended, and Redundant).

Compact MTUs typically use a single wire connection for compact installation of I/O modules.

Extended MTUs provide a more complete MTU installation, including 3-wire connections, fuses, and field circuit power distribution.

Features

– 8 channels for 0… .20 mA, 4… .20 mA d.c., single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Input shunt resistors protected to 30 V with PTC resistors.

– Analogue inputs are short-circuit protected to ZP or +24 V.

– Inputs can withstand HART communications.

– Process and Power

Process and power connections are made via removable connectors.

Process and power supply are connected via removable connectors.

The AI801 analogue input module has 8 current input channels.

The current inputs can withstand a short circuit of the transmitter power supply with a minimum of 30 VDC without damage.

Current limiting is achieved by means of PTC resistors. The input resistance of the current inputs is 250 ohms, including the PTC resistors.

The module distributes external transmitter power to each channel. This adds a simple connection for power distribution to the two-wire transmitter.

There is no current limiting on the transmitter power terminals. All eight channels are isolated as a group from the module bus. Power to the input stage is converted from an external 24 V voltage.

www.cniacs.com

Features

AI810 analogue input module

Number of channels 8

Input type Unipolar single-ended

Measuring range 0…. .20 mA, 0… .10 V, 4… 20 mA(1) , 2… 10 V (1)

Undervoltage/overvoltage range -5% / +15

Input impedance (voltage input) 290k ohms

Input impedance (current input) 230…. .275 Ohm

Maximum field cable length 600 metres (656 yards)

Voltage input, maximum non-destructive 30 VDC

NMRR, 50 Hz, 60 Hz >40 dB

Maximum error 0.1%

Resolution 12 bits

Temperature drift current 50 ppm/° C typical

80 ppm/°C maximum

Temperature Drift Voltage 70 ppm/° C

100 ppm/° C maximum

Update cycle time 8 ms

Current consumption 24 V (module bus) 40 mA

Current consumption 5 V (module bus) 70 mA

Power dissipation 1.5 W

Voltage monitoring Internal power supply

Transmitter power fusing on MTU (TU830 max. 1 AT per group)

Sensor power distribution 1 A max. per connection

Input filter (rise time 0-90%) 140 ms

Isolation configuration Ground isolation

Module Terminal Unit TU810. TU812. TU814. TU818. TU830. TU833. TU835. TU838 or TU850

MTU key code AE

Rated insulation voltage 50 V

Insulation test voltage 500 V (AC)

Features

– 8 channels for 0… .20 mA, 4… .20 mA, 0… .5 V or 1… .5 V d.c. single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Transmitter supply current limited per channel.

– HART direct communication.

AI815 Analogue Input Module

The AI815 analogue input module has 8 channels.

The module can be configured as a voltage or current www.cniacs.com input. Current and voltage signals cannot be mixed on the same I/O module.

The voltage and current inputs can withstand overvoltage or undervoltage of at least 11 VDC.

Input resistance is greater than 10 M ohms for voltage inputs and 250 ohms for current inputs.

The module distributes external HART-compatible transmitter power to each channel.

This adds a simple connection for power distribution to 2-wire or 3-wire transmitters. Transmitter power is monitored and current limited.

If an external power supply is used to power HART transmitters, the power supply must be HART-compatible.

The module cycles through self-diagnostics.

Module diagnostics include

– External power, transmitter power, and external shunt errors. These errors are reported as external channel errors.

– Analogue readback, reference voltage, internal power supply, checksum, watchdog, and memory. These errors are reported as module errors.

All eight channels are isolated from the module bus as a group. Power to the input stages is converted from the 24 V supply on the module bus.

The module has HART pass-through capability. Only point-to-point communication is supported.

Eight different types of MTUs can be used; the TU830/TU833 Extended MTU allows a three-wire connection to the device without additional terminals.

The TU810 (or TU814) Compact MTU has 24 V process voltage input terminals, but requires external terminals to distribute 24 V power to field devices.

The Extended MTUs, TU835 and TU838 provide one fuse per channel (3 A maximum) for external transmitter power.

The TU818 Compact MTU can be connected to 2-wire transmitters without external commissioning.

The TU812 Compact MTU has a D-Sub 25-pin (male) connector for process connection.

If HART is used, a shielded field cable for process connection is required.

The parameter shunt mode should be set to internal shunt when a current input is required and external shunt when a voltage input is required.

Functions

– 4 channels for -20… +20 mA, 0… .20 mA,

4… .20 mA, -10… +10 V, 0…20 mA, 4…20 mA, -10… +10 V, 0… .10 V, 2… .10 V, -5… +5 V, 0… .5 V, 1… .5 V d.c. Bipolar differential inputs.

– A set of 4 channels isolated from ground.

– 14 bit resolution plus sign.

– Input shunt resistor protected to 30 VDC.

– Inputs can withstand HART communication.

AI820 Analogue Input Module

The AI820 analogue input module has 4 differential www.cniacs.com bipolar current/voltage inputs. Each

channel can be either a voltage or current input.

The current inputs are designed to withstand accidental maximum normal mode 30 VDC connections.

To protect the current input circuits from hazardous input levels (i.e., accidental connection to a 24 V power supply), the 250 Ω current-sense resistor is rated at approximately 5 watts.

This is only used for temporary protection of one channel.

The module distributes external transmitter power to each channel. This adds a simple connection (using the extended MTU) to distribute power to external 2-wire transmitters.

There is no current limit on the transmitter power terminals.

High-performance applications with extremely fast control algorithms

– Cycle times ranging from 100 μs (microseconds) for fast control loops to several seconds for long-term transient operation require specialised control equipment.

Dual-core processor units combine these high-speed controls with low-speed process control tasks normally performed by stand-alone PLC (Programmable Logic Controller) units.

The dual-core processor unit www.cniacs.com takes the technology a step further by combining these high-speed control and low-speed process control tasks normally performed by a separate PLC (Programmable Logic Controller) unit.

The AC 800PEC embedded system is unique in the field of industrial process controllers for its robust and flexible architecture and integrated standard communication functions.

The AC 800PEC is the ultimate way to fulfil high demands.

The AC 800PEC offers a unique combination of functions for demanding applications:

– Short cycle times, down to 100 μs

– High processing power

– Fast communication and input/output via optical links

– Programming tools:

– System engineering using ABB Control Builder’s IEC61131-3 language.

Compact and specialised

– Product and control development using MATLAB®/Simulink® for model-based design, easily bridging the gap from simulation to implementation

– Fully integrated with ABB Ability™ System 800xA

– Innovative and flexible use of FPGAs to include protocol and application functionality in the device without creating an additional processor load

– Optical communications

– Industrial grade hardware with no moving parts

– Long life and easily upgradable

– Robust file-dependent system, unaffected by power failures

Built for power control in the process industry

ABB has global expertise and know-how in the field of process control for industrial, marine and other applications.

As a result, the AC 800PEC is a key controller for ABB industrial applications as well as third-party products and systems.

The AC 800PEC is an efficient and flexible controller family. With short cycle times, fast (input/output) I/O,

processing power and advanced control using MATLAB®/Simulink®:

– Increased process quality and throughput

– Savings in development and engineering costs

– Reduced product energy consumption

– Reduced time-to-market for development projects

– Savings in engineering and software development labour and resources

– Improved return on assets (ROA)

– Hardware back-up trips for integration with fast COMBI I/Os

The cRBX01 Compact Remote Bus Extender is a fibre optic repeater module for the Symphony Plus redundant HN800 IO bus.

Module.

The cRBX01 fibre optic repeater transparently extends the HN800 IO bus of the SPCxxx controller.

The cRBX01 repeater requires no configuration, and the remote IO or communication module has the same functionality, performance, and capacity as the local module.

The HRBX01K02 is a www.cniacs.com redundant repeater kit that includes 2x cRBX01 modules + 1x RMU610 base.

Features and Benefits

The cRBX01 Fibre Repeater Module supports up to 60 HN800 devices per remote link.

The fibre optic HN800 bus uses a star topology (point-to-point) with up to 8 remote links per controller.

Each remote link can support up to 60 HN800 devices (SD Series IOs or communication modules).

Each link can be up to 3.0 kml long using 62.5/125 µm multimode fibre optic cable with cRBX01.

The CPU board contains the microprocessor and RAM memory, real-time clock, LED indicators, INIT button, and CompactFlash interface.

The PM866 / PM866A controller’s backplane has two RJ45 Ethernet ports (CN1. CN2) for connection to the control network and two RJ45 serial ports (COM3. COM4).

used to connect to the www.cniacs.com control network, and two RJ45 serial ports (COM3. COM4).

One of the serial ports (COM3) is an RS-232C port with modem control signals.

The other port (COM4) is isolated for connecting configuration tools.

The controller supports CPU redundancy for increased availability (CPU, CEX-Bus, communication interfaces and S800 I/O).

Easy DIN rail mounting/dismounting procedure using a unique sliding and locking mechanism.

All baseboards have a unique Ethernet address that provides hardware identification for each CPU.

This address can be found on the Ethernet address label on the TP830 backplane.

Features and Benefits

ISA safety certified – learn more

Reliability and simple troubleshooting procedures

Modular and incrementally expandable

IP20 rated protection, no enclosure required

Controller can be configured with 800xA control generator

Controller is fully EMC certified

Segmented CEX buses using a pair of BC810 / BC820

Hardware based on the best communication connection standards (Ethernet, PROFIBUS DP, etc.)

Built-in redundant Ethernet communication ports

OVERVIEW

The M4M network analyser includes versions with the Profibus DP-V0 communication protocol (M4M 20 Profibus and M4M 30 Profibus).

1.1 Profibus

Profibus stands for Process Field Bus.

Profibus is a fieldbus www.cniacs.com according to IEC 61158/EN 50170. which is mainly used in industrial automation and process areas.

Profibus is a single-master-multi-slave communication network; it is an open, reliable and powerful fieldbus system.

It is characterised by its fast response time, its complete definition according to international standards and its ability to connect devices from different manufacturers (if all devices comply with the same standard).

Profibus also reduces wiring between network nodes, as it requires only one communication cable.

Profibus communication technology is based on a master-slave architecture:

– Every Profibus system requires at least one master (e.g. PC or PLC).

– Up to 127 devices (master + slave) can be connected to a single system.

– Profibus systems can be ‘multi-masters’; in this case, a ‘token’ structure is used in which only one master can communicate on the network at a time.

The M4M Profibus (M4M 20 Profibus and M4M 30 Profibus) type instruments are slave devices that implement the Profibus DP-V0 protocol.

The DP slave is a peripheral device that acquires input information and sends data to the central master.

According to the IEC 61158/EN 50170 standard, Profibus DP (decentralised periphery) is typically used to connect decentralised peripheral devices with fast response times.

The standard specifies node distances of up to 300 metres with bit rates ranging from 9.6 kbps to 12 Mbps, using standard cables and maintaining maximum operating speed.