Category: ABB

Equipment overview

•4 central units per rack, T200 offers a choiceof 4 central units graduated in performancewith the same instruction set

•RAM and EPROM memories with differentmemory capacities

•3 basic module racks in 2, 5 and 8 slotconfigurations

•3 expansion module racks with 4, 7 or 10 l/0slots

•Descrete input and output devices availablein common voltages

•Analog input and output devices for voltageand current

•Input devices for temperatures

•Interrupt input device, fast counter,positioning device

•Modules for central and decentral coupling ofexpansion module racks

•Interface equipment

•Couplers for the ABB Procontic field busZB10, ABB Procontic T200 bus ZB20, andPROFIBUS

•High-performance industrial computer

Efficient and easy-to-program serial bussystems connect separately located stations

The ABB Procontic field bus, ZB10, ex-changes process data with the other ABBProcontic systems.

The ABB Procontic T200 bus ZB20 is de.signed specially for data exchange betweenABB Procontic T200

stations, transportingparameters, and downloading programs.

Serial interfaces on the communication processor are also available for transfer ofprograms and signal

states to an operatingstation.

An ABB Procontic T200 control consists, in itssimplest form, of a module rack, a central unit,program

memory, an input module, an outputmodule, and a power supply unit.

Expansion module racks provide ample roomfor further input and output devices. 

Fourcentral units classified according to their ex-pandability and a series of pre-processors andinterface

equipment enable optimum adaptationof the ABB Procontic T200 to the respectivecontrol task. 

The T200 can be configured cen-trally (in the immediate vicinity) or decentrally.

Automation System ABB Procontic T200.

Modular, powerful, decentrally expandable

The ABB Procontic T200 automation system isa modular control system that largely satisfiesthe

requirements of today and tomorrow.

Thanks to its rack based architecture and widerange of modules, the ABB Procontic T200 canbe

assembled to suit most any application.

The simple handling and planning of thesystem saves time and money.

ABB Procontic T200 programming software islBM-compatible and provides efficient processdisplay, PLC

operation, and connection to fieldbuses.

ABB Procontic systems are designed for heavy-duty industrial operation and are distinguishedby their

resistance to interference (EMC).

Extensive diagnostic functions of the ABBProconticT200 simplify commissioning andtroubleshooting of

the system.

Advantages with ASTAT®:

• Fewer and better components result in more up-time.

• Operational diagnostics will speed-up fault tracing.

• Multipurpose spares will reduce parts in stock.

• The PC-program for maintenance can be installed in

a ground level computer. Nobody has to visit the crane

first to find the problem.

Digital ASTAT motion control is superior to other

techniques and it increases the operational results to the

limits of the crane itself. For you as a user it will create:

• Increased productivity. The operator moves the

crane without jogging, i.e. with one single movement.

• Prolonged lifetime. Smooth acceleration and

retardation decreases torque peaks.

• Special functions reduce rope and brake wear.

• Satisfied operators. Motion control is possible down

to increments of only one cm. Try to do such a small step

without the ASTAT system!

• Excellent control features permit higher speed

during automatic control.

When to select ASTAT® ?

ASTAT is suitable for crane control in demanding

environments, when larger motor powers must be

handled, for retrofits or when automating one or more

cranes.

The ASTAT Digital Crane Motion Controller has

better control and information properties

compared to earlier controllers. Equally

important is the focus on quality of hardware

components. The digital controller can be

mounted on a steel plant crane in hot countries

such as India without extra cooling or air

conditioning. This capability provides additional

benefits to worldwide industrial crane users.

i.e. The crane control system must withstand

dirty, hot and cold environments in addition to

difficult power supply systems. This has forced

us to integrate functions like brake control, time

relays, logic control and thermistor relays into

the ASTAT controller. Generic products with the

same robustness as the ASTAT controller are

difficult to find. With this level of integration we

offer a complete, fully tested motion control system.

Slip-ring motors may be produced with small

internal rotor losses. This is important in crane

applications with multiple motors and a high

demand for good motion control. As well as

being ideal for crane applications, slip-ring

motors are low on maintenance with brushes

being exchanged only every 5 to 10 years.

ASTAT uses the slip-rings for measurement of

the rotor frequency and from this calculates the

speed. In most cases no tachometer or pulse

encoder is necessary.

The operator controls the crane motion, while

all rotor contactors are optimized by ASTAT, as

an integrated part of the current control. This

results in dramatically reduced wear of

contactors and crane mechanical parts. Crane

maintenance costs will therefore be reduced.

Powerful, responsive and accurate control of

industrial cranes in all types of environment.

For both new and retrofit installations.

ASTAT® for industry!

ASTAT, with slip-ring motors, has become the

leading technology for new heavy industrial

cranes in the growth regions of the world.

In Europe, ASTAT is mostly used for retrofit

installations or when normal industrial drives

are unable to fulfil the requirements.

We supply ASTAT solutions for applications up

to 4000 A or 4700 kVA.

The ASTAT Digital Crane Motion Controller has

better control and information properties

compared to earlier controllers. Equally

important is the focus on quality of hardware

components. The digital controller can be

mounted on a steel plant crane in hot countries

such as India without extra cooling or air

conditioning. This capability provides additional

benefits to worldwide industrial crane users.

Data

Crystal-clear, full-color TFT, 5.5 cm (2.2 in.) display that shows alarm messages and diagnostic information at-a-glance without the need for scrolling

Full-text display and simple-to-navigate, pop-up menus makes operation and configuration exceptionally easy

Extensive customization features enable the display to be tailored to suit your process requirements

Scalable in both hardware and software functionality to match your application requirements

Flexible control functionality including on/off, time proportioning, analog PID and motorized valve control strategies

Extensive functionality including math and logic brings powerful and flexible problem-solving capability to all your application requirements

Ethernet and MODBUS® communication options for easy integration into larger control systems or other process instrumentation

Rugged design with IP66 and NEMA 4X environmental protection

Overview

The CM10 process controller is scalable in terms of both hardware and software,

enabling it to meet your application requirements.

The flexible control functionality including on/off, time proportioning, analog PID,

dual output control and math & logic make this controller suitable for a wide range of process applications.

Fully configurable via the easy-to-navigate front panel menus or ConfigPilot configuration software,

the CM10 can be commissioned rapidly and then tuned via the advanced auto-tune functionality.

MODBUS® and Ethernet communication options ensure easy integration into a control system.

Function

Measuring principle

The measuring principle is based on the voltage drop across the PT100 sensor,

which is approximately proportional to the change in resistance.

The temperature monitoring relay converts the resistance value to the corresponding threshold value.

Mode of operation

The sensors to be monitored are connected to terminals T1.

T2 and T3 according to the wiring diagrams for 2-wire and 3-wire sensors.

Depending on the setting, the device operates according to the open-circuit principle h

– Measured values fall below or exceed the thresholds Measured values fall below or exceed the thresholds:

Relay energized or closed-circuit principle g

– Measured value below or above threshold: relay de-energized. Relay energized.

All operating states are indicated by the LEDs on the front.

Easy to install

Clear indication of device status via LEDs

Easily adjusted using a rotating wheel

Push-in terminals

Features

System voltage monitoring up to 1500 V DC and 1100 V AC

System leakage capacitance monitoring up to 3000 μF

Versatile system monitoring for 2-wire, 3-wire, 4-wire and battery systems

Easily configurable wire break detection

Easily configurable non-volatile fault storage

Isolated systems are often used when an extremely reliable power supply must be guaranteed, such as in emergency lighting systems.

Since the energy released in the event of an earth fault is not sufficient to trigger a circuit breaker

or a residual current circuit breaker, different protective devices must be used in the earthbound system.

Insulation monitors continuously determine the insulation resistance to earth and signal if a threshold value is exceeded.

Insulation monitoring relays are the only technical solution for detecting earth faults in unearthed systems.

Display:

– Ensures intuitive and quick setup with the help of a symbol-based menu structure.

Configuration files for various applications are also available.

Each parameter can also be modified individually and stored as a user profile for future re-use.

– Permanent display of the device status and all currently measured temperatures.

Detailed diagnostic information helps to quickly identify problems.

-Provides a wide range of operating parameter calculations, helping to reduce maintenance costs.

Uses symbols rather than text throughout the menu structure.

Near Field Communication (NFC)

Each device in the Smart Monitoring Relay series has a built-in NFC antenna, which makes it possible to use the

ABB’s EPiC mobile smartphone app allows the device to be parameterized via NFC.

To read or write data, the smartphone needs to touch the surface of the CM-TCN.

The connection is only active when data is being transferred.

In contrast to Bluetooth, there is no continuous communication between NFC and the device.

ABB EPiC Smartphone App

EpiC, or “Electrification Product Intuitive Configurator”, is a mobile application

that allows configuration and checking the status of ABB low voltage products.

The app is free and can be downloaded on Android and iOS. Registration is required to use it.