Category: ABB

With constantly evolving demands and the increasing need to store critical information,

data center systems continue to be pushed to their limits. Industry dependence on the

continuity of service dictates heightened electrical system requirements kept online by

multiple sources of conditioned power. The method for power distribution and circuit

protection within a data center must also be taken into consideration as a key factor in

system uptime.

The RPP

ABB is an innovative leader in critical power

switching and distribution, provides its customers

with the most advanced RPP lineup in the industry.

Cyberex RPPs utilize technology leading circuit

protection components and a wide array of

advanced circuit management options. Multiple

frame options are available to fit the footprint and

access parameters for your data center needs.

The Cyberex family of remote power panels (RPPs)

provides power distribution solutions designed to

manage the most mission critical of applications.

Inherent design benefits including: current

limitation, selective coordination, safety, and

reliability have become the standard in Cyberex

RPPs and should be demanded as a standard in all

your critical distribution systems.

Introduction

ABB TruFit 400 – 800kVA PDU is a three-phase power conditioning unit for distribution of computer grade power to

data processing equipment and other critical loads.  Equipped with DOE 2016 compliant, high-efficiency

transformers and an innovative metering/monitoring system, the TruFit PDU reliably provides clean power to criticalloads.

Key features and benefits

SACE Tmax XT breakers provide true

reliability through extreme breaking

capacity in compact frames ensuring

safe and reliable interruption of faults.

Innovative, centralized monitoring

solution with optional integrated

thermal monitoring provides a more

holistic view of equipment health/fitness.

Improved sustainability through

with high-efficiency, DOE 2016

compliant transformers and revenue

grade metering accuracy down to the

sub-feed or branch circuit level to

provide users the visibility required

to optimally balance loads and

maximize utilization.

Front access only design enables

better fit and optimal usage of

valuable white space through

elimination of side or rear clearances

for all configurations.

Compartmentalized design helps

minimize exposure to potential arc

flash events and ensures routine

services can be conducted quickly

and safely without exposure to

hazardous voltage.

Key applications

– Data centers

– Healthcare facilities

– Financial institutions

– Colleges/Universities

Key features

•   Revenue grade metering accuracy (<=1% error)

•   Complies with ANSI C12.1 standards

•   Ability to customize main breaker, sub-feed breaker,

panelboard, or branch circuit breaker names

and/or numbers

•   Modular chassis design allows for simple additions

for future expansions

Advanced communication

•   Communicate valuable system data to building

management systems (BMS) or local display

•   Protocols available: Modbus RTU, Modbus TCP,

and web server

Monitor system parameters including:

•   Voltage-current (RMS)

•   MIN current

•   MAX current

•   kW (power)

•   kVA-load

•   Power factor (PF)

•   Total harmonic distribution (THD)

Configure system warnings and alarms including:

•   Over/under current

•   Over/under voltage

•   Over kW

•   Over THD

•   Low PF

•   Phase loss

Take your distribution equipment to the next level by

managing your critical loads at the individual branch

circuit level. Rely on Cyberex® PowerView circuit

management solutions to monitor and alert your

staff of potential problems before they occur.

Understanding load profiles is the key to proactively

managing your data center distribution system and

avoiding unnecessary downtime.

•   Branch circuit management – Up to six (6) 42 circuit

panelboards (252 circuits)

•   Sub-feed circuit management – Up to (65), 3-wire or

(60), 4-wire sub-feed breakers

•   Main-feed circuit management – Up to four (4)

sources in multi-fed RPPs can be monitored:

phases, neutral and ground

Designed for performance and flexibility

•   Multiple panelboard and breaker configurations

offer the highest level of configurability

•  Cyberex® PowerView system monitoring provides

ultimate flexibility for collecting and managing

power data with revenue grade accuracy

•   Advanced branch circuit and sub-feed circuit

management (optional) provide enhanced power

data collection for branch circuits and sub-feed circuits

•   Remote monitoring interfaces to building

management system using Modbus, and web server

•   Industrial use, long life, 6.5″ color touchscreen

LCD with integrated unit status LED ring-light

•   Efficient isolation, copper wound transformers

increases performance and significant reduction

of EMI and RFI noise

•   Spacious cable management and landing area

simplifies frequent wiring changes and ease of installation

•   Easy maintenance access ensures safe and

trouble-free repair in minimum time

•   Compact footprint maximizes valuable floor space

•   ETL listed to both UL 60950-1 and UL 891

•   Suitable for Installation inside or outside

IT-designated spaces

•   Optional seismic-rated floor stands available

Key features

Data centers are the essential ingredients that enable individual businesses to have an

electronic presence on the Internet. Reliable uninterrupted power is critical to the mission

of any organization’s data center.

ABB embraces the challenge to develop solutions

that meet the individual needs of the modern data

center while maintaining our heritage of offering

the highest reliability on the market today.

The Cyberex® PDU offers the most reliable and flexible

power distribution product on the market today with

almost unlimited configurations of panelboards and

sub-feed breakers to meet every load requirement.

Three cabinet designs support ratings up to 800kVA.

Our advanced Cyberex® PowerView circuit

management solutions enable end users the ability to

monitor and manage any combination of individual

branch circuits or sub-feed circuits from a single hardware platform.

With several different standard sidecar options,

the Cyberex® PDU offers the benefit of flexibility to

system designers, installers, and owners alike.

The recorded condition monitoring data can be

stored in the CPU flash disk before communica

tion or directly analyzed. Higher level indicators

can be calculated and communicated to a local or

remote HMI or database system.

Predictive performance for your process or machines

• Easy and cost saving integration of condition

monitoring into the AC500 platform.

• Early detection of mechanical damages.

• Fast protection from spontaneous failures.

• Even complex C-code analytics can be used

locally for meaningful own performance

indicators.

• Leads to optimized planning of maintenance

instead of fixed, scheduled service and

spontaneous repair.

• No additional system or fixed software for

diagnostics and visualization needed.

• Easy storage of the data, locally (4GB) or in

remote servers and databases.

• Ideally suited also for retrofit of older equip

ment, as it can make use of mechanical reserves

of still valuable equipment.

Controller integrated or stand-alone condition

monitoring

The AC500 condition monitoring module FM502

is a natural part of the AC500 platform and

Automation Builder engineering suite, and can be

used in different condition monitoring concepts,

stand-alone or control integrated.

Due to the easy programming in PLC languages,

it is usable for a variety of use cases and is espe

cially suitable for plant, line and machine builders

as easy extension of their offering.

If controller integrated

• it enables at very reasonable cost

• the best prediction horizon as it can measure

online, when best measurement quality is given

without scheduling production interruptions

• while continuously protecting the application in

real time e.g. with the same or other sensor(s).

• Further inputs can be used as fast data logger

e.g. precisely documenting process quality.

Therefore it is not only able to continually check

the mechanical components but also gives fast

protection for spontaneous and large failures

even while measuring. The condition monitoring

mode creates a database internally or externally

for predictive maintenance. Automatic and user

assisted responses can be enabled to prevent

costly consequences including total failures.

As many as 16 vibration sensors + 2 encoder

counters can be connected.

Simplified engineering

The Process Control Objects (PCO) library for

AC500 V2 contains a function block for each

object. The control task is engineered with the

AC500 engineering tool Automation Builder.

The communication between the objects in Sys

tem 800xA and the function blocks in AC500 is

configured with Bulk Data Manager, which is part

of the System 800xA Engineering toolset. A li

brary with ready-made symbols and faceplates

for the objects is available for System 800xA engineering.

Integrated documentation

For engineering, the function blocks for AC500

include the user documentation. The faceplates

provide multi-language support for the text ele

ments and allow adaptation of the color codes of

the elements to the preferences of the application.

Availability

The Process Control Objects Library (PCO) for

AC500 V2 is available in Automation Builder as of

version 2.2.3. The Automation Builder installation

also contains the required OPC server. The corre

sponding 800xA PLC Object Library for 800xA or

Compact HMI can be ordered via the 800xA 6.0.3

add-on features list.

Integration of AC500 PLC into System 800xA

The AC500 PLC hardware can be used for certain

process control functions while the operator

benefits from user experience in System 800xA.

Proven libraries are provided for System 800xA

and AC500. This allows programming control

tasks in the AC500 PLC while System 800xA is the

operator interface. For large distributed projects,

many AC500 PLCs can be connected to a System

800xA node.

Process Control objects

Twelve objects are available which cover the

following functionalities:

• Digital and analog setpoints

• Analog measurement with threshold alarm

functions

• Valve control

• Motor control with or without variable speed

drives

• Proportional integral controller

Communication between System 800xA and AC500 PLC

Communication between the AC500 function

blocks and the objects in System 800xA uses the

PLC Connect option of System 800xA and the

AC500 OPC Server.