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Control Modernization for SFC Drives BENEFITS AND FEATURES

BENEFITS AND FEATURES

• Experts that fully understand your industry and will

match our drive features to meet your specific requirements

• Improved reliability and serviceability

• Replacement of all obsolete parts by GE new

standard hardware

• Consistent and cost-effective project execution

from start to finish

• Phased upgrades that fit your operating budget

• Improved process control resulting in lower operating costs

Power Electronics Controller (PECe)

• Standard industrial PC (Intel based chipset)

• VXWorksoperating system-

IEC1131 Compliant Function Block

• Deterministic Ethernet

• 5 Ethernet ports 10/100

• High performance processor (2.5 GHz)

• 60ºC Ambient

• Fanlessoperation

• 2 or 4 PCI slots allows Profibus, Reflective Memory,

Modbus , EGD, Ethercat, etc.

Control Modernization for SFC Drives

Engineered solutions for complex drive and control applications

PROVEN DRIVES CONTROL TECHNOLOGY

If you currently rely on vintage SFC drive controls like

VME or Syconumdrive controller, you cannot ignore

the risk of obsolescence. A reliable and cost-effective

upgrade can save you the time and expense of a

complete system’s replacement.

This simple upgrade will modernize your controls and

data interfaces, substantially improving control

capabilities and performance. Extensive diagnostics

and comprehensive testing can make systems easier to

maintain, with GE’s outstanding drive services helping

you get the greatest possible value from your MV drives’ controls.

The external control interface -GE’s P80i Control

System toolbox-is widely considered as one of the best

tools for configuring, troubleshooting and maintaining

legacy SFC drives and controls.

IMPROVED CONTROL CAPABILITIES & PERFORMANCE

A well planned and executed upgrade by GE Power

Conversion experts can save time and cost of an

extensive system replacement and help you extend the

life of critical power equipment.

Digital Energy Intellix MO150 Key Benefits

The Intellix™ MO150 transformer monitoring system, from GE Energy, is an intelligent, cost-effective

solution which provides comprehensive monitoring and interactive transformer condition diagnostics,

to provide early warning of incipient failure conditions.

Based on field-proven technology, the Intellix MO150 uses various sensors such as the Hydran™ and

state-of-the-art transformer mathematical models based on IEEE® or IEC® standards, to provide real

time information on the overall performance of the transformer to assist utility operations managers

and system operators in making critical decisions.

Key Benefits

On-line monitoring and performing real-time, transformer diagnostics can help reduce the risk of

unexpected and sometimes catastrophic failures. This also helps you avoid expensive replacement

and clean-up costs, unplanned downtime and overall improvement in asset. Reliability. Early detection

of potential transformer problems is vital tothe lifespan extension of critical transformers and brings

significant business and operational benefits:

• Reduce inspection and maintenance costs by confidently stretching out the time between routine

maintenance activities

• Optimize equipment life by monitoring cooling system performance

• Reduce the probability of an unplanned outage with continuous condition monitoring

• Provides greater lifespan confidence through the use of on-line model computation providing real

time transformer condition information

• Defer major replacement costs by optimizing your transformer’s performance and extending its

lifespan

Siemens SIJECT CI16iP StepB 6AT1131-6DF21-0AB0 Compact Control Industrial Applications

Industrial Applications

The SIJECT CI16iP StepB is optimized for use in injection molding machines,

where precise control of hydraulic or electric drives is critical.

Its compact design and rugged construction make it suitable for harsh industrial environments.

Troubleshooting and Support

Common issues include:

Connection Errors: During program upload, users may receive errors like “CPU type unknown” (e.g., error code 6FC5314-6CF00-0AB0).

This typically indicates a mismatch between the controller hardware and the STEP 7 configuration.

Firmware Updates: Siemens recommends using compatible firmware versions to avoid communication failures.

Siemens SIJECT CI16iP StepB 6AT1131-6DF21-0AB0 Compact Control System Overview

The Siemens SIJECT CI16iP StepB with order number 6AT1131-6DF21-0AB0 is a compact control system

designed for industrial automation applications, particularly in specialized machinery such as injection molding machines.

This controller integrates advanced features to ensure reliable operation, precise control, and seamless integration with industrial networks.

Key Features

Hardware Configuration

The SIJECT CI16iP StepB is equipped with a built-in CPU 314 core, which provides robust processing

capabilities for real-time control tasks. The controller supports modular I/O expansion,

allowing users to tailor the system to specific application requirements.

Key components include:

Memory Card Slot: Supports MMC storage cards (e.g., 6AT1131-0GA00-0AA0) for program storage and data logging.

Communication Interfaces: Includes RS232 and MPI ports for connectivity

with programming devices (e.g., PC/MPI adapter 6ES7972-0CA23-0XA0).

Programming and Software Support

The controller is programmed using STEP 7 V5.x (e.g., 6ES7810-4CC05-0YX0),

a legacy but widely used software platform for Siemens PLCs. Key programming considerations include:

GSD File Requirement: Users may encounter challenges if the corresponding GSD file is missing during hardware configuration in STEP 7.

Firmware Compatibility: The controller supports firmware versions up to V2.8 (older models) or V3.0 (newer models).

Mismatched firmware versions may lead to connection errors, such as “Online: No other active partner can be found.”

A-B ControlLogix System Bulletin 1756 HART Smart Instrumentation

HART Smart Instrumentation

HART (Highway Addressable Remote Transducer) is an open protocol that is designed to connect analog devices.

For HART connectivity, select products available from Rockwell Automation and our

Encompass™ partners in the Rockwell Automation® PartnerNetwork™ program

1756-IF8H 1756-IF16H 1756-OF8H Allen-Bradley® analog I/O modules

1756-IF8IH 1756-OF8IH 1756-IF16IH Allen-Bradley isolated analog I/O modules

ControlLogix 5580 and ControlLogix 5570 Redundant Controllers

ControlLogix 5580 and ControlLogix 5570 controllers support controller redundancy.

In a redundant controller system, you need these components:

• Two 1756 chassis, each with the same of the following:

– Number of slots

– Modules in the same slots

– Redundancy firmware revisions in each module

– Approved module firmware revisions for use within ControlLogix Redundancy systems.

• One 1756-RM2 or 1756-RM2XT module per chassis that supports the following:

– One or two ControlLogix controllers of the same family. ControlLogix 5580

controllers support redundancy with the Studio 5000 Logix Designer application, version 33 or later.

– For ControlLogix 5580 controllers, as many as seven EtherNet/IP communication modules.

– For ControlLogix 5570 controllers, as many as seven ControlNet or EtherNet/IP communication modules in any combination.

• One or two 1756-RMCx cables

A-B ControlLogix System Bulletin 1756 EtherNet/IP Communication Modules

EtherNet/IP Communication Modules

EtherNet/IP (Ethernet Industrial Protocol) is an open industrial-networking

standard that supports real time I/O messaging and message exchange.

The EtherNet/IP network uses off-the-shelf Ethernet communication chips and physical media.

Cat. No. Description Media Communication Rate Integrated Motion

on the EtherNet/IP Network Axes, max TCP/IP Connections Logix Connections

1756-EN2F EtherNet/IP bridge, fiber Fiber 100 Mbps 8 128 256

1756-EN2TSC EtherNet/IP secure communication module Copper 10/100 Mbps — 128 256

1756-EN2T EtherNet/IP bridge, copper Copper 10/100 Mbps 8 128 256

1756-EN2TXT ControlLogix-XT, extended temperature EtherNet/IP bridge, copper for extreme environments Copper 10/100 Mbps 8 128 256

1756-EN2TP EtherNet/IP bridge, copper Copper 10/100 Mbps 8 128 256

1756-EN2TPXT ControlLogix-XT, extended temperature EtherNet/IP bridge, copper for extreme environments Copper 10/100 Mbps 8 128 256

1756-EN2TR EtherNet/IP bridge, embedded switch, copper Dual copper 10/100 Mbps 8 128 256

1756-EN2TRXT ControlLogix-XT, extended temperature EtherNet/IP bridge, embedded switch, copper Dual copper 10/100 Mbps 8 128 256

1756-EN3TR EtherNet/IP bridge, embedded switch, copper Dual copper 10/100 Mbps 128 128 256

A-B ControlLogix System Bulletin 1756 ControlLogix modules

ControlLogix modules mount in a ControlLogix chassis and require either a

removable terminal block (RTB) or a Bulletin 1492 wiring interface module

(IFM)(1) to connect all field-side wiring.

Before you install and use your module, you must do the following:

• Install and ground a 1756 chassis and power supply. To install these

products, refer to the publications listed in

• Order and receive an RTB or IFM and its components for yourapplication.

1756-IA8D 79…132V AC 8-point diagnostic input module

1756-IA16 74…132V AC 16-point input module

1756-IA16I 79…132V AC 16-point isolated input module

1756-IA32 74…132V AC 32-point input module

1756-IB16 10…31.2V DC 16-point input module

1756-IB16D 10…30V DC diagnostic input module

1756-IB16I 10…30V DC 16-point, isolated input module

1756-IB16IF 10…30V DC,16-point, isolated, fast peer control input module

1756-IB32 10…31.2V DC 32-point input module

1756-IC16 30…60V DC 16-point input module

1756-IG16 Transitor-transitor logic (TTL) input module

1756-IH16I 90…146V DC 16-point isolated input module

1756-IM16I 159…265V AC 16-point isolated input module

1756-IN16 10…30V AC 16-point input module

1756-IV16 10…30V DC 16-point sourcing current input module

1756-IV32 10…30V DC 32-point sourcing current input module

1756-OA8 74…265V AC 8-point output module

1756-OA8D 74…132V AC 8-point diagnostic output module

1756-OA8E 74…132V AC 8-point electronically-fused output module

1756-OA16 74… 265V AC 16-point output module

1756-OA16I 74…265V AC 16-point isolated output module

1756-OB8 10…30V DC 8-point output module

1756-OB8EI 10…30V DC 8-point electronically-fused, isolated output module

1756-OB8I 10…30V DC 8-point isolated output module

1756-OB16D 19.2…30V DC 16-point diagnostic output module

1756-OB16E 10…31.2V DC 16-point electronically-fused output module

1756-OB16I 10…30V DC 16-point isolated output module

1756-OB16IEF 10…30V DC,16-point, isolated, fast peer control output module

1756-OB16IEFS 10…30V DC, 16-point, isolated, fast, scheduled per point output module

1756-OB16IS 10…30V DC scheduled, isolated output module

1756-OB32 10…31.2V DC 32-point output module

1756-OC8 30…60V DC 8-point output module

1756-OG16 Transitor-transitor logic (TTL) output module

1756-OH81 90…146V DC 8-point isolated output module

1756-ON8 10…30V AC 8-point output module

1756-OV16E 10…30V DC 16-point electronically-fused, sinking current output module

1756-OV32E 10…30V DC 32-point electronically-fused, sinking current output module

1756-OW16I 10…265V, 5-150V DC 16-point isolated contact module

1756-OX8I 10…265V, 5-150V DC 8-point isolated contact module

Analog Input Modules

1756-IF6CIS

1756-IF6I

1756-IF8

1756-IF8H

1756-IF8I

1756-IF8IH

1756-IF16

1756-IF16H

1756-IF16IH

A-B ControlLogix System Bulletin 1756 digital I/O modules

ControlLogix® digital I/O modules are input and output modules that provide

On/Off detection and actuation. By using the producer/consumer network

model, digital I/O modules can produce information when needed while

providing additional system functions.

I/O modules in a ControlLogix system can be owned by a Logix5000™

controller. An owner-controller fulfills these functions:

• Stores configuration data for every module that it owns

• Sends I/O modules configuration data to define module behavior and

begin module operation with the control system

• Resides in a local or remote chassis in regard to the I/O module position

Each ControlLogix I/O module must continuously maintain communication

with its owner-controller to operate normally.

Typically, each module in the system has only one owner-controller.

Input modules can have more than one owner-controller.

Output modules, however,are limited to a single owner-controller.

1756-IA8D, 1756-IA16. 1756-IA16I, 1756-IA32. 1756-IB16. 1756-IB16D, 1756-IB16I, 1756-IB16IF,

1756-IB32. 1756-IC16. 1756-IG16. 1756-IH16I, 1756-IM16I, 1756-IN16. 1756-IV16. 1756-IV32. 1756-OA8. 1756-OA8D,

1756-OA8E, 1756-OA16. 1756-OA16I, 1756-OB8. 1756-OB8EI, 1756-OB8I, 1756-OB16D, 1756-OB16E, 1756-OB16I,

1756-OB16IEF, 1756-OB16IEFS, 1756-OB16IS, 1756-OB32. 1756-OC8. 1756-OG16. 1756-OH8I, 1756-ON8. 1756-OV16E,

1756-OV32E, 1756-OW16I, 1756-OX8I

A-B ControlLogix System Bulletin 1756

The ControlLogix controller is part of the Logix 5000™ family of controllers.

• ControlLogix controllers can monitor and control I/O across the ControlLogix backplane, and over I/O links.

ControlLogix controllers can communicate over EtherNet/IP, ControlNet, DeviceNet, DH+™,

Remote I/O, and RS-232-C (DF1/DH-485 protocol) networks and many third-party process and device networks.

• The controller can be placed into any slot of a ControlLogix chassis and

multiple controllers can be installed in the same chassis.

Multiple controllers in the same chassis communicate with each other over

the backplane (just as controllers can communicate over networks) but operate independently.

• To provide communication for a ControlLogix 5570 controller,

install the appropriate communication interface module into the chassis.

ControlLogix 5580 controllers have a built-in EtherNet/IP port.

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