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Woodward ProAct™ I Supply Voltage Range

Supply Voltage Range:

10–32 Vdc for ProAct I

18–32 Vdc for ProAct II

Technical Manual: 35131

Regulatory Compliance

Listings are limited only to those units bearing the appropriate marking or agency identification.

Control

European Compliance for CE Marking:

EMC Directive: 2014/30/EU

Restriction of Hazardous Substances Directive: 2011/65/EU

Actuator

Other European Compliance:

Compliance with the following European directives or standards does not qualify this product for

application of the CE Marking.

Restriction of Hazardous Substances Directive: 2011/65/EU

Machinery Directive: Compliant as partly completed machinery per 2006/42/EC

Woodward ProAct™ I and II ProAct control system ​Description

Description

The ProAct control system is a combination of a 32-bit microprocessor control and a

limited-angle rotational torque motor (actuator). The system features user-friendly

menus to provide extreme flexibility in the development of special control schemes

for different types of engines.

Two different ProAct actuators are available. The ProAct I actuator provides 1.4 Nm

(1.0 lb-ft) of torque in steady state and 3.55 J (2.62 ft-lbs) of work over 75° of travel.

The ProAct II provides 2.7 Nm (2.0 lb-ft) of torque in steady state and 7.11 J (5.24

ft-lbs) of work over the 75° of rotation

The control has two complete sets of dynamic adjustments to aid when operating

with such conditions as two different fuels, or in parallel/stand-alone electrical

generation. A four-slope gain schedule is available in each set of dynamics. This

permits programming for extremely responsive yet extremely stable operation of

carbureted engines. Adjustment of the ProAct control is done through the use of a

PC service tool, communicating to the ProAct via CAN. The software-based service

tool allows access to all of the tunable settings. The service tool PC CAN adapter is

a separate device and will normally be unplugged and removed during governor

system operation. This provides security against unauthorized tampering with

system adjustments. The control may be tuned or monitored during setup with the

PC service tool, if desired.

Woodward ProAct™ I and II Specifications

Specifications

Actuator

Output Shaft: 0.500-36 inch serration on output shaft. Opposite side used for feedback device. (Other configurations

available upon request.)

Operating Temperature Range: –40 to +100 °C (–40 to +212 °F) operating environment. Contact Woodward for

extreme temperature installation procedures.

Feedback: Brushless Hall Effect feedback device directly connected to actuator shaft.

Installation: May be mounted on 2.250 inch (57.15 mm) diameter male pilot concentric to the terminal shaft using

four bolts through the actuator or with four 0.312-18 inch bolts into the base (M8-6H metric optional). The actuator

may be mounted in any attitude.

May be connected directly to butterfly shaft, or may be linked to rack or valve.

Weight: The ProAct I and ProAct II actuators each weigh 6.9 kg (15.25 lbs).

Construction: All external surfaces are resistant to water and salt water corrosion. Actuator is waterproof at normal

water hose pressure and meets IP54 rating. Do not high-pressure wash.

Vibration and Shock Tested: Tested to US MIL-STD-810C.

MIN Fuel Return Spring: The actuator is equipped with a light spring return toward min fuel to prevent drift in case

of position signal interruption. Normal operating conditions do not require spring return, as the actuator is powered in

both the increase and decrease directions.

Direction of Rotation: All models are capable of either clockwise or counterclockwise rotation to increase fuel.

Woodward ProAct™ I and II Digital Electric Powered Governor Systems

The ProAct™ digital control system is an electric powered governor system designed to

provide precise electronic control and limiting for gas and diesel engines.

ProAct I is designed for direct coupling to the butterfly valve shaft on small gas engines or for

diesel engines which require less than 1.4 Nm (1.0 lb-ft) of torque to move the rack.

ProAct II is designed for control of most diesel engines and larger carbureted gas engines.

Standard Features

The ProAct digital electronics include settings for either droop or isochronous

operation. Start, idle, and rated speeds may be set. Separate droop schedules are

available for rated and idle. Variable speeds may be controlled by external input.

The rates that the speed setting can be raised or lowered may also be adjusted.

Fuel limits may be imposed for No Load, Full Load, Start-up (start-fuel limit), and

Idle speed. A two-slope torque limit is available. Separate ramp times may be

established for acceleration and deceleration. Speeds for rated, idle, raise limit,

and lower limit are also easily preset

Woodward ProAct™ I and II digital control system Applications

Applications

The ProAct™ digital control system is an electric powered governor system designed to

provide precise electronic control and limiting for gas and diesel engines.

ProAct I is designed for direct coupling to the butterfly valve shaft on small gas engines or for

diesel engines which require less than 1.4 Nm (1.0 lb-ft) of torque to move the rack.

ProAct II is designed for control of most diesel engines and larger carbureted gas engines.

• 75° rotary output allows direct coupling to butterfly, eliminating linkage

• All-electric actuator requires no drive or hydraulic supply

• Programmable digital electronics permit tailoring control to various applications

• Actuators are extremely fast, electronically positioned in both directions

• Alternate dynamics for dualfuel applications or co-gen/standby

• 3 speed-activated switches

• Start fuel limit and maximum fuel limit for derating

• Manifold pressure fuel limiting

• Two-slope torque limiting

Woodward Hydraulic-Mechanical Governors Key Product Variants Include


Key Product Variants Include

• Simple Governor (SG) 5.7 – 40 foot-pounds of work.

• Universal Governor (UG-25+) 10.8 – 21.7 foot-pounds of work.

• Governor (3161) 18 foot-pounds of work.

• Electronically Controlled Actuator w/ Mechanical Backup (EGB) 1-300 foot-pounds of work.

• Large Pressure-Compensated (PG) 12-58 foot-pounds of work.

Key Features

• Simple to operate and exceptionally reliable.

• Precise control of engine speed and output.

• For virtually all types of engine applications: power generation, marine, pump, compression and vehicle applications.

• Proven, industry-standard design.

• Worldwide acceptance and easy service.

Woodward Hydraulic-Mechanical Governors Features & Functionality

Woodward hydraulic-mechanical and electronic governors provide reliable

and precise control of engine speed and output in every type of engine application.

Features & Functionality

Hydraulic-mechanical and electronic governors from Woodward ensure exceptionally

reliable and precise control of engine speed and output in virtually every type of engine application.

Woodward governors are used in power generation, marine, pump, compression and vehicle applications, among others.

They are available in work output ratings ranging from 10.8 inch-pounds up to 500 foot-pounds.

Our SG and PSG governors are simple to operate and offer exceptional reliability.

Driven by a suitable SG/PSG/EG drive on the engine,

these governors operate using the engine’s own oil supply at minimum pressures of 25 psi.

Woodward’s universal governors (UG) are mechanical-hydraulic governors for controlling diesel,

gas or dual-fuel engines, or steam turbines.

This proven design has been an industry standard for many years and worldwide

acceptance ensures easy servicing in most engine and governor shops.

The mechanical governor backup capability of Woodward’s EGB governor/actuators

provides increased reliability and safety during the operation of dual-fuel and diesel engines or gas and steam turbines.

Woodward’s PG pressure-compensated governor line effectively controls the

speed of the largest engines and turbines with work capacities ranging from 12 to 500 ft-lb.

ABB Protection and control REX615 Benefits

Scope

All-in-one protection and control REX615

Benefits

• Wide application coverage with one freely configurable device for flexible and

cost-effective tailoring to application-specific requirements

• Ready-made application packages for convenient and smooth ordering

• Easy and flexible adaptation to changing protection and communication requirements with fully modular hardware and software

• Unique earth-fault protection portfolio for optimal selectivity, sensitivity and reliability – irrespective of the type of network and fault

• The world’s first truly IEC 61850-based protection relay – designed to support the increasing digitalization of substations

• Over 1 million 615 and 620 series relays installed worldwide – demonstrating reliability and commitment to continuous evolvement

• Intuitive human-machine interface (HMI) with a large graphical display for showing customizable single-line diagrams (SLD)

• Optional full conformal coating for outstanding performance also in the most extreme environments

• Convenient, tailor-made retrofit connector kit for fast and easy replacement of SPACOM with REX615 relays

Features

• IEC 61850 Edition 2.1 and Edition 1. with redundancy support based on HSR and PRP

• Ability to receive two streams of sampled measured values (SMVs) and send one via

IEC 61850-9-2 LE-based process bus communication

• Multifrequency admittance-based earth-fault protection (MFA) for optimal selectivity, sensitivity and reliability also in compensated and isolated networks

• Touch voltage-based earth-fault protection for an optimal balance between safety and supply quality also in compensated networks

• Compliance with the latest grid codes to ensure renewables remain connected during disturbances

• Withdrawable plug-in unit design for swift installation, maintenance and testing

• Optimal cyber security to promote secure connectivity and safeguard today’s network

• Three lens-type arc flash light detection sensors for extended personnel safety

ABB Protection and control REX615 Features

REX615 is a freely configurable all-in-one protection and control relay

for power generation and distribution applications. 

A wide application coverage combined with a fully modular and scalable

hardware and software ensures maximum flexibility and optimal cost-effectivity

throughout the relay life cycle – from tailoring to adapting to changing and new application-specific requirements.

REX615 represents the next step for ABB’s 615 and 620 series relays

in terms of technological innovation, flexibility, cost-effectiveness and standardization.

As part of ABB’s Relion® protection and control family of relays,

REX615 builds on ABB’s strong heritage of freely configurable multifunctional relays and many proven

protection algorithms.

Features

• IEC 61850 Edition 2.1 and Edition 1. with redundancy support based on HSR and PRP

• Ability to receive two streams of sampled measured values (SMVs) and send one via

IEC 61850-9-2 LE-based process bus communication

• Multifrequency admittance-based earth-fault protection (MFA) for optimal selectivity, sensitivity and reliability also in compensated and isolated networks

• Touch voltage-based earth-fault protection for an optimal balance between safety and supply quality also in compensated networks

• Compliance with the latest grid codes to ensure renewables remain connected during disturbances

• Withdrawable plug-in unit design for swift installation, maintenance and testing

• Optimal cyber security to promote secure connectivity and safeguard today’s network

• Three lens-type arc flash light detection sensors for extended personnel safety

ABB REX615 Complying with evolving regulations

Complying with evolving regulations

•  Interconnection protection package for a better way of connecting to renewables

•  Compliance with the latest grid codes to ensure renewables remain connected during disturbances

•  Extensive protection and fault location functionality to ensure compliance with the

regulation of electricity utilities to minimize costly downtime

• Third-party verified Environmental Product Declaration compliant with ISO 14025

REX615 is a freely configurable all-in-one protection relay for

power generation and distribution applications, 

representing the next step for ABB’s 615 and 620 series relays.

Multiapplication coverage combined with a fully modular and scalable

hardware and software ensures maximum flexibility and

optimal cost-effectivity throughout the relay life cycle – and supports sustainability.

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